From the workshop Fasteners How to match threads for nuts and bolts FIGURE 1 Screw thread terms by Josh Giumelli and Ben White, KONDININ GROUP T he task of matching an unknown thread on a nut or bolt can be made easier with the help of a few simple tools. Most threaded components on farm machinery are Unified National Coarse (UNC), Unified National Fine (UNF) and metric in both fine and coarse thread varieties. Other less common threads include British Standard Whitworth (BSW), British Standard Fine (BSF), American National Fine (ANF) and American National Coarse (ANC). Pipes and fittings generally have their own specified thread types, including British Standard Pipe Thread (BSPT) and National Pipe Thread (NPT). Often a machines country of origin can provide a lead as to the thread types on fasteners used. For example, machinery made in Pitch (metric) Threads per inch (imperial) Thread angle Diameter Source: Kondinin Group. Germany will be fitted with metric thread fasteners while North American machinery will feature fasteners with UNF or UNC threads. Imperial threads such as UNF, UNC, BSW, BSF, ANF, ANC, NPT and BSPT are categorised by their diameter in inches and threads per inch (TPI). As the name suggests, TPI is recognised by the number of threads along an inch length of the bolt shank. Fine bolts will have a higher TPI than coarse threaded bolts. Metric fasteners, including metric coarse and metric fine, are specified according to their diameter in millimetres and thread pitch. Thread pitch is a measure of the distance between two successive threads in millimetres (see Figure 1). For both metric and imperial fasteners, the size of the head on the fastener does not always reflect the thread diameter on the bolt. 1 To identify the fastener type, look for markings on the bolt heads. These do not generally indicate the thread type but can indicate the mechanical properties and construction materials. The fastener head pictured left is marked with lines indicating its imperial style, while the fastener on the right is marked with ‘8.8’ indicating it is a metric grade 8 bolt. For information on bolt grades and strength, refer to Farming Ahead No.95, page 26. 2 Before determining the thread type, clean the fastener using a wire brush or wire brush wheel. Excess dirt and grease in the threads can make the threads feel mismatched. TABLE 1 Imperial thread key 3 A thread gauge is a useful tool for identifying the thread type but a different gauge is required for each thread series. For example, the gauge pictured is suited to British Standard Whitworth (BSW) threads. A thread gauge costs about $30. Threads per inch Size (inch) 1/8 1/4 5/16 3/8 7/16 1/2 9/16 5/8 3/4 7/8 1 11/8 11/4 13/8 11/2 13/4 2 18 Unified National Coarse (UNC) Unified National Fine (UNF) British Standard Whitworth (BSW) British Standard Fine (BSF) British Standard National Pipe Thread (BSPT) (NPT) — 20 18 16 14 13 12 11 10 9 8 7 7 6 6 5 4.5 — 28 24 24 20 20 18 18 16 14 12 12 12 12 12 — — — 20 18 16 14 12 12 11 10 9 8 7 7 — 6 — — — 26 22 20 18 16 16 14 12 11 10 9 9 8 8 — — 28 19 — 19 — 14 — — 14 — 11 — 11 — 11 — 11 27 18 — 18 -— 14 — — 14 — 11.5 — 11.5 — 11.5 — 11.5 TABLE 2 Metric thread key Pitch Size (mm) 5 Metric coarse 0.8 Metric fine — 6 1.0 — 7 1.0 — 8 1.25 1.0 10 1.5 1.25 12 1.75 1.25 14 2.0 1.5 16 2.0 1.5 18 2.5 — 20 2.5 1.5 22 2.5 — 24 3.0 2.0 27 3.0 — 30 3.5 2.0 FA R M I N G A H E A D No. 140 September 2003 Fasteners From the workshop 7 4 Working through the thread profiles on the thread gauges, visually select the blades on each gauge closest to the fastener in question. For metric fasteners, measuring the distance between threads or pitch without vernier calipers can be difficult. A simpler method is to measure the length of 10 threads and divide by 10 to determine the distance between each thread accurately. The length of the 10 threads on the fastener pictured measures 20mm, indicating it has a pitch of 2.0mm. The bolt diameter can further define between metric coarse and metric fine series. As the fastener has a diameter of 16mm, this categorises the fastener as a M16 x 2.0 pitch metric coarse thread. Refer to Table 2 for further classifications of metric fine and metric coarse threads. Note that a metric fine thread of 2.0mm pitch would have a diameter of 24mm. 11 To identify thread types quickly, a board of common nuts and bolts can be assembled and hung in the workshop. 5 The correct thread profile on the thread gauge should perfectly match the fastener profile. Note that for Unified National Coarse (UNC) and British Standard Whitworth (BSW), thread sizes are very similar. Take care to distinguish between the thread types. Often the threads per inch (TPI) of UNC and BSW are the same for a given bolt diameter (see Table 1). UNC has a thread angle of 60 degrees while BSW has a thread angle of 55°. 8 For difficult to reach internal threads, a piece of Blu-Tack or putty can be used to gain a negative impression of the thread profile. 12 A selection of Unified National Coarse (UNC), Unified National Fine (UNF), metric coarse and metric fine nuts and bolts will cover most fasteners encountered on-farm. Ensure the board is clearly labelled with the type of thread, bolt diameter, thread pitch or threads per inch (TPI). The fasteners pictured were assembled for about $30. 9 Clean the internal thread before pressing the Blu-Tack into the threaded wall of the fastener. 6 Another method of determining imperial sized threads is to count the number of threads along an inch (25.4mm) section of the fastener shank. Using a steel ruler or calipers as pictured, measure one inch of thread and count the number of complete ridges along the section. This method is suited to the coarser threads. Fine threads can be difficult to see with the naked eye. FA R M I N G A H E A D No. 140 September 2003 10 Remove the Blu-Tack and follow the same thread recognition processes carried out for external threads as pictured. 13 To use the fastener board, simply test fit the nut onto the bolts on the board. Alternatively, the nuts can be removed from the board to test bolts for fit. 19
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