Document 192998

How to improve the long-term competitiveness
of the refining system
MEDW Conference
Jean-Jacques MOSCONI
Senior Vice President Strategy & Business Intelligence
TOTAL
Abu Dhabi, May 9, 2011
Refining: a global trend
toward Middle East and Asia
3
Oil demand driven by transport and growth in emerging countries
Oil products demand
CIS
North
America
10
Europe
10
30(e)
10
2010-2030 evolution
of each segment
30(e)
Middle East
10
10
30(e)
+26%
Petrochemicals
+40%
Power generation
-35%
Industry and other
-4%
China
30(e)
10
South
America
Transport
30(e)
Total
30(e)
Asia excl.
China
Africa
10
30(e)
10
30(e)
Increasing demand for light products: naphtha for petrochemicals, gasoline and diesel
for transport
Increasing need to upgrade refining units to meet the structure change of oil demand
4
+15%
Transportation fuels: energy efficiency in the OECD, fleet growth
in the emerging countries
European Union
USA
China
Mb/d
Mb/d
Mb/d
10
10
9
8
8
7
6
6
5
Gasoline
4
4
3
2
2
Gasoline+diesel
1
Biofuels
Ethanol
0
0
1990 1995 2000 2005 2010 2015 2020 2025 2030
1990 1995 2000 2005 2010 2015 2020 2025 2030
USA : consumption of new cars following CAFE*
Europe : new cars consumption following Energy Climate package**
*: Corporate Average Fleet Economy, established in Decembre 2007, reinforced by Obama administration
**: Established in December 2008
Sources : IEA, US DoE, Total
5
Gasoline
The global refining system: new competitors in India, export-oriented
refineries
Recent development of new refineries in Jamnagar
2 new Indian private refiners Reliance and Essar
More than 1,5 Mb/d of new capacities (more than 35% of India capacity) in the
Gujarat state
Highly competitive refineries
Export oriented (export subsidies and no CO2 tax)
Reliance Jamnagar refineries
Biggest world refinery complex : 1,24 Mb/d :
2 refineries 660 kbd (1999) and 580 kbd
(2008)
Very complex and flexible (very large FCC,
coker, light cycle oil hydrocracker)
Essar Vadinar refinery
Commissionned in 2008
Current capacity 300 kbd expected to reach
400 kbd by september 2012
Upgrading units will be added with the
expansion of capacity
6
Jamnagar,
Gujarat
The global refining system: China refineries are not exportoriented but meeting domestic demand
Main Chinese refineries projects
Dushanzi, Petrochina,
200kb/d, 2009
Tianjin Rosneft, Petrochina 51%,
Rosneft 49% 260kb/d, 2014
Huludoa, Petrochina
200kb/d, 2014
Caofeidian, Sinopec
200kb/d, 2014
Tianjin, Sinopec
150kb/d expansion, 2009
Chendu, Petrochina,
200kb/d, 2014
Huizhou CNOOC,
240kb/d, 2009
Fujian, Sinopec and Fujian gvt 50%,
ExxonMobil 25%, Saudi Aramco
25%, 160kb/d expansion, 2009
Kunming, Petrochina,
200kb/d, 2015
Quanzhou, Sinochem, 240kb/d,
2013
Jieyang, Petrochina 51%, PdVSA
49%, 400kb/d, 2016
Qinzhou, Petrochina,
200kb/d, 2010
Beihai, Sinopec ,
88kb/d, 2011
Zhanjiang Sinopec 50%, KPC
50%, 300kb/d, 2015
There are 88 refineries with a total crude distillation capacity of 9.2 mbd by the end of 2010
Chinese refinery capacity is forecast to reach over 12.5 mb/d by 2015
7
The key features of a global competitive refinery
Sizable capacity:
A minimum size to reach economy of scales
Complexity:
Ability to deliver high value light products
High distillate yield:
Adapted to the growing markets with a strong demand for diesel
Energy efficiency:
Integration of the different units with optimizing energy use
Integrated with petrochemicals:
Combined optimization of the feedstock streams, sharing units and
transfers of products between refining and petrochemicals
8
The Jubail refinery in Saudi Arabia: capturing the conversion margins
in the long term
Excellent location for both supply and export
Optimized supply from
Safaniya & Manifa
fields (2 Mb/d)
Jubail
Saudi Arabia
TOTAL 37.5%
Successful partnership with Saudi Aramco
Production start-up Q1-2013(e) :




400 kb/d capacity to treat Arab Heavy
Full conversion with high middle distillate yield
Integrated with 700 kt/y paraxylene unit
Targeting both export and local markets
Ideally positioned to meet long term demand
9
But good prospects for strong European
refining assets in the medium term
10
Very different situations of the European refineries
in terms of capacity and complexity
Wide range of refineries in Europe, in terms of size and complexity
Only a third of them are over 200 kbd in terms of capacity
20% of them are very simple refineries (usually with a smaller size)
kbd
Range of distillation capacities of
European refineries
450
400
Range of complexity of
European refineries
Complexity index
14
12
350
300
10
250
8
200
6
150
4
100
50
0
Source: WoodMackenzie 2011 capacity and complexity index
11
2
0
Oil products trade flows: unbalanced Europe
2009
Mb/d
0.7
0.5
North
America
FSU
Europe
0.2
0.2
0.2
3
0.1
Middle
East
0.1
Africa
0.1
Gasoline
Gas oil
South
America
Total estimates
In 2009, Europe: 0.7 Mb/d of gasoline surplus and
0.85 Mb/d of gas oil deficit
12
Asia
Pacific
The need to be diesel oriented
Ability to maximize diesel output
Development of distillate hydrocracking (22 existing units, around 15 units
projected over the next few years)
Likely projects of new distillate hydrocrackers as of 1/1/2011
2.5Mt
1.5Mt
2.3Mt
3.5Mt
1.8Mt
1.6Mt
2Mt
4.6 Mt
13
To be competitive, European refineries need integration with
petrochemical plants
Exchange of products between refineries and petrochemical plants
Main feedstocks :
Naphtha
LPG
Propylene
VGO, gas oil and fuel oil
Refinery
Key products:
Hydrogen
Low sulphur fuel oil
Petrochemical
Plant
75% of the European steamcrackers are linked with a refinery
14
Strong regulatory pressure on European refining
Potentiel impact level
Regulations
CO2 ETS
•
•
•
•
Industrial emission directive
Fuel quality directive
Water framework directive
…/…
International
Bunker 0.5% S
Heating Oil
50 ppm S
Jet
Sulphur specs
SECA
Bunker
0.1% S
Biofuels
2010
2015
Regulations
15
International
Bunker
Al+Si < 30 ppm
2020
Product quality
Most of the European refineries will have to pay for their CO2 emissions
in the ETS Phase3 system
Emissions
kg CO2/CWT*
Ranking of European refineries
Emissions of CO2/complexity
10 percentile
Benchmark value:
Allocation equal to
emission performance
Average
20% difference
with benchmark
• As an exposed sector, refining sector is entitled to free allocations based on the performance of the 1st decile of the plants
• Methology is based on 98 refineries which have emitted on average 140 Mt CO2/year on 2007-2008.
• Comparison with the 1st decile drives to a deficit of around 20% for european refining
With the benchmark system adopted for ETS, EU refineries will have to pay
as soon as 2013 on average for 20% of their CO2 emissions
*: CWT Complexity Weighted Ton
Source : Concawe
16
Competitiveness of European refineries will be impacted by CO2 ETS
system
What system will the European refining sector face for its CO2 emissions ?
CO2 allowances (MTe)
Free allocations ~140 MT,
without atypical units
[Progressive application]
~20 %
Reduction linked to the
benchmark system
2005
PHASE 1 2008
PHASE 2
2013
Immediate application
PHASE 3
2020
Cost of electricity self generated or bought by European refining: around 10% of CO2 emissions
At a price of CO2 of 25 €/t, ETS system will cost European refineries
around 1 billion €/year, including the effect of CO2 on electricity
Source: Europia, Concawe
17