June 2012 How to reduce emissions and improve energy efficiency How to reduce emissions and improve energy efficiency With insights from CDP’s Carbon Action initiative and leading corporations in the carbon reduction field; Siemens, Verco and Philips. June 2012 Agenda Today... 15:00 – Introduction & Carbon Action insights Paul Dickinson, Executive Chairman, CDP 15: 08 – Consultancy viewpoint: Verco, Tim Jeffries, Principal Consultant 15:20 – Industry insight: Siemens AG, Ralf Pfitzner, Head of the Environmental Portfolio and Sustainability Reporting 15:32 – Industry insight: Royal Philips Electronics, Simon Braaksma, Philips Corporate Sustainability Office 15:44 – Q&A: all panelists 15.58 – Thank you and close: Paul Dickinson June 2012 How to reduce emissions and improve energy efficiency The importance of carbon reduction “Right now global GDP is at about $62 million with a commensurate emission of about 30 billion tons. By the time we reach 2030 the projections are that we will have a global GDP of somewhere between $120 trillion and $200 trillion, but by that time science demands that we will be at 20 billion tons. So that means every ton of carbon from now until then has to grow at least 5 times in its economic activity, and it has to be much better distributed. So that is serious decoupling that we are facing between now and the year 2030.” Christiana Figueres, Executive Secretary, UNFCCC, CDP Global Forum 2011. CDP Carbon Action What is Carbon Action? Carbon Action is about accelerating companies’ mitigation efforts in order to reduce the major long-term threat to the global economy which climate change represents. In 2012 tailored letters were sent to high emitting sectors and sectors with significant supply chains from the FTSE All-World 800 and the Global 500 Companies are asked to make: • Year on year reductions in emissions; • Investments in emission reduction activities with a satisfactory positive ROI; • Targets that cover the principal sources of emissions in their business. “We believe that the external costs of greenhouse gas emissions will become internalised into company cash flows and profitability. We encourage companies to consider what action that they can take now to reduce emissions.” Steve Waygood, Head of Sustainability, Research & Engagement, Aviva Investors The opportunities CDP Carbon Action 2011 The business case p. 7 Carbon Desktop and Industrial Energy Management Presenter’s name: Tim Jeffries Presented to: Date: Carbon Disclosure Project 27/06/2012 Sustainable energy and carbon advisory services www.vercoglobal.com Introduction to Verco • • • • • • • • • • 23 year track record in energy and carbon advisory work operating from 5 UK offices with ~60 staff. We deliver measureable value through regulatory, technical and financial advice. Services include: Industrial Energy Management - > £100M cost reductions identified annually Carbon Desktop™ online resource management software – over 50,000 development hours and deployed at over 200 industrial sites. Supply Chain Management – driving down supply chain emissions and costs Emissions Assessment – over 1,200 greenhouse gas assessments completed Carbon Management – UK market leader for Public Sector Carbon Management Low Carbon Buildings – strategy through to DEC management Regulatory Compliance – strong CRC-EES client portfolio Clean Energy - strategy, projects identification, development and implementation Utility Purchasing and Price Risk Management – via our partnership with ESP Our industrial services and clients overview Industrial energy management team includes a mix of specialist engineers and software developers Vast experience in energy and carbon management, waste minimisation and environmental consulting, especially in the food and drink sectors Industrial core services • Strategic advisory • Industrial energy management • Supply chain analysis • Energy and environmental policy advice • Carbon and Energy Desktop • Energy Price Risk Management • FM & M&E Contractor Due Diligence • Carbon Desktop utilities M&T software How we work with our clients Our methodology Scoping audit: objectives Evaluate Performance Identify Savings Recommend a Strategy Our typical approach YEAR 1YEAR 1 Scoping Audits Demonstration of achievable energy savings and carbon reduction Set up Carbon Desktop across sites, identify energy saving and carbon reduction opportunities Implementation of opportunities Project Payback Scoping audit: objectives Online resource management Features • Online utilities monitoring & targeting tool • Powerful corporate reporting and Carbon Footprinting functionality • Opportunity project management tool • Manual or Automated data collection and existing system integration • Remotely review process and asset performance • Profile based security and access Secure web based accessibility Carbon Desktop is a fully customisable solution that allows unlimited users to use the same system across a global enterprise with controllable access rights so that users can have access only to the parts of the system they require according to their role in the company. Carbon Desktop offers: - Dynamic web based database applications - Access via standard MS Internet Explorer - Easy to use with extensive scalability - Instant reports and functionality - Secure Web based database – (SSL) Customisable homepage Data capture overview Manual Meter Data Collection Verco Secure Data Server Wireless Data Collection Existing Data Feeds Utility Provider, Spreadsheets, CSV, BMS, PLC, SCADA and Business Software – All via FTP Carbon Desktop Monitoring and targeting Profile analysis (down to 1 min interval - 15 min typical) 2 1 1. 2. 3. Understand base load variance Review Start-up / Stop Times Review Peaks 3 Regression analysis M (Slope) C (Baseloa d) • • • Each point on the graph represents a week’s performance The equation for the line of best fit is Y = MX+C, where Y is Electricity and X is Production This timeframe becomes the weekly future target Intelligent target setting Weekly target from Y=MX+C • • The cumulative loss / saving can be derived from the difference between the actual & target line This approach can be applied to main (billable meters and sub-meters) Fixed range target setting Corporate level reporting In-depth site performance benchmarking Carbon Desktop allows you to benchmark and report businesses KPI’s and CR data such as: • • • • • • Accidents Equipment OEE Production Energy Carbon Transport Carbon Desktop can instantly generate Group Ratio, KPIs, Cost or Carbon comparisons across the whole corporation or a specific division. Direct access to a specific data point is just one click away. Greenhouse gas emissions reporting Protocols Kyoto, WBCSD GHG, CRC or any other protocol. Emission Factor Providers Defra UK, IEA or any other international provider. Carbon Factor Database Yearly Process The Carbon Database collects data relating protocols and emission factors providers and then applies it to generate greenhouse gas emissions reports using existing system data feeds. This data is inserted into the system in a yearly basis (carbon factors are modified yearly) . The carbon emissions factor database has a historical set of data that will allow the system to report on the timeframe selected by the user. Although updates to the carbon database are normally done yearly, new data to suit the customer’s needs can be inserted at any time. Emissions Sources Data Carbon Emissions Report Project payback report Project forecast savings p. 01/0 Carbon Desktop & Industrial Energy Management Case studies Manufacturing case study (world #1 in this sector) • 9 Site parallel Carbon Desktop implementation • >300 meter points and > 900 variables captured • Full automated M&T system and auto email reporting • Around £250k investment in M&T and support • Over 100 discrete projects identified across the group • Savings of 18,000tCO2/year = 23% reduction = £2.5M cost saving • Still more savings of over £750k identified, with under 2 year payback Dairy case study (processes over 2Bn litres/year) • 10 site parallel implementation • Site teams of 6 people meet once every 2 weeks • Typically 20 utility sub-meters / site (10 water & 10 electric) per site • Annual group utility expenditure £12M • Annual utility and product saving £2.5M (investment <£1M) • Annual carbon emissions reduction of 11,000tCO2 • Real-time effluent monitoring and automated M&T installed • New effluent treatment technology under trial Brewery case study ($15Bn turnover company) • Carbon Desktop implementation with automatic data collection at 11 sites • Countries include: Ghana, Nigeria, Kenya, Cameroon, Uganda, Seychelles, Jamaica UK and Ireland. • Between 60 and 150 metering points per site • Identified > 300 energy saving projects worth > $20million • Supported numerous engineering projects (plant expansion, refrigeration loading analysis, etc..) • Experience dealing with regional a M&T roll out issues, for example: • • • • Local taxes (e.g. Kenya withholding tax 12.5% on all professional services) Clearing customs : Correct documentation at the right time is essential Varying levels in capability of local contractors Availability of standard installation materials can seriously delay implementation in different regions • Integration with ageing services Tim Jeffries +44 (0) 7772 303639 [email protected] CDP webinar – Energy Efficiency for customers Sustainability Office Munich, June 27th 2012 © Siemens AG 2012. All rights reserved The Siemens Energy Efficiency Program is offered to customers and suppliers Energy Efficiency along the entire value chain Suppliers Own Operation Presented in CDP Webinar (12/2011) "How to reduce emissions and improve organizational competitiveness" (http://vimeo.com/37666268) Siemens Energy Efficiency Program Energy Efficiency Program for Suppliers (EEP4S) Customers TODAY's FOCUS Energy Efficiency for customers Source: Sustainability Office Page 36 © Siemens AG 2012. All rights reserved Overview: Steps of Siemens Energy Efficiency Program Analysis Selection of location Review environmental reporting data Implementation Energy health check+ Energy analysis Performance contracting Executive interview Detailed analysis Implementation Preliminary analysis Energy Mgmt. Environment Technical Energy Selection of promising sites Performance Assurance Siemens Environmental Portfolio Training Efficiency Saving potential Measure Areas Low Mid 1) Production & Utilities A) .... 3) Energy Supply and Distribution A) .... 4) EM Systems A) .... Investments 5) Mgmt. & Organization A) ... User Motivation Program Energy CO2 -20% -20% High 2) Buildings A) .... Energy Reports OPEX Operating Funds Funds Savings Source: I CS VS EES, Sustainability Office Page 37 © Siemens AG 2012. All rights reserved A broad range of services leads to huge customer benefits after implementation Services Customer Benefit Emission reduction Energy & Water Management Energy cost reduction Management Review Energy Management acc. to ISO 50001 Self-assessment & benchmarking tools, best-practice sharing Energy efficiency increase Identification of energy saving measures Energy & Environmental Data Management Data collection and aggregation from shop-floor to CxO level Data monitoring, analysis & evaluation Targeting, planning & forecasting concepts Energy Systems Optimization Audits at site, plant and installation level Energy systems analysis and optimization Concepts & Feasibility Studies Load demand visualization & management Corporate Energy Efficiency and Sustainability Programs Implementation Improved total life-cycle costs Increase energy and environment related transparency Increase process related transparency Compliance with legal regulations Tailored packages with flexible financing models for both greenfield and brownfield projects Source: I CS VS EES, Sustainability Office Page 38 © Siemens AG 2012. All rights reserved Areas for energy savings – examples from the food industry Measure Saving Investment Payback Heating, Ventilation, Climate Radiation heater for hall 25.000 €/a 845 MWhth/a 120,000 € <5 y Process heat/cold Heat recovery from waste heat and cooling 100.000 €/a 3.300 MWh/a 270.000 € <3 y Decentralized comp. air supply: Rotary slide comp. 300 €/a 500 € <2 y Load Management Universal controller for optimization of drives 80.000 €/a 1.300 MWh/a 120.000 € <2 y Lighting New lamps, ballasts and light management 140.000 €/a 1.500 MWh/a 410.000 € <3 y Electrical Devices Oven optimization with gas and water / air heating 38.000 € 690 MWh/a 48.000 € <2 y Steeping Water Reuse within brewing Industry 431.000 € / a 308.000 m³ /y 2.000.000 € <5 y Adiabate cooling 12.000 €/a 172 MWh/a 50.500 € <5 y Heat recovery Compressed air Electricity Production (general) Buildings Source: I CS VS EES, Sustainability Office Page 39 © Siemens AG 2012. All rights reserved Green Field Analysis DB Schenker, Mainz Task Assessment of planning documents with regard to energy efficiency by comparing with available best practice solutions Inquiry of optimization potentials Adjustment with effective norms (EnEV) Solution Stocktaking Analysis of planning documents Data evaluation Elaboration of suggestions in order to increase the energy efficiency of the planned new building in cooperation with the planning office Documentation and presentation of the results in a workshop Customer benefits Transparency of the energy flow, compliance with formalities General survey of the energy possible savings of the new building – Reduction of the future energy costs Economical and technical key data of the recommended measures Source: I CS VS EES, Sustainability Office Page 40 © Siemens AG 2012. All rights reserved Contact Siemens AG Ralf Pfitzner Vice President Strategy & Environmental Portfolio, Corporate Sustainability [email protected] Page 41 © Siemens AG 2012. All rights reserved Royal Philips Electronics Creating long-term value with sustainability Carbon reduction and energy efficiency June 27, 2012 Simon Braaksma Philips Corporate Sustainability Office A strong diversified industrial group leading in health and well-being Who we are Our mission Our businesses Founded in 1891 Headquartered in Amsterdam, The Netherlands Improving people’s lives through meaningful innovation. 26% Sales of €22.6 billion in 20111 40% Growth Markets 33% of sales generated in growth geographies 2011 34% Globally recognized brand (world top 50) Our brand value doubled to $8.7bn since 20042 Healthcare 122,000 employees Sales and service outlets in over 100 countries Lighting Consumer Lifestyle Our vision At Philips, we strive to make the world healthier and more sustainable through innovation. Our goal is to improve the lives of 3 billion people a year by 2025. We will be the best place to work for people who share our passion. Together we will deliver superior value for our customers and shareholders. €1.6 billion investment in R&D, 7% of sales 1Note - All figures exclude discontinued operations 2 43 Source: Interbrand Sustainability as a driver for growth Accelerating sustainable business • Green Products represented 39% of total sales in 2011, up from 30% in 2009 • By 2015 Philips aims to invest EUR 2 billion in Green Innovation • “Deliver on our EcoVision sustainability commitments” on the Management Agenda since 2010 EcoVision targets for 2010 – 2015 • Bringing care to more than 500 million people • Improving the energy efficiency of Philips overall portfolio by 50% • Doubling the global collection and recycling amounts of our products, as well as double the amount of recycled materials in our products 44 Four global trends that drive our strategy are becoming increasingly relevant Aging population The rise of emerging markets and the urbanization 45 Increased consumer empowerment and sustainable lifestyles Climate change and sustainable development 45 EcoVision: Carbon Footprint Progress made to date Target year end 2012: Improve the energy efficiency and carbon footprint of our operations by 25% from 2007 Manufacturing Non-industrial sites Operational carbon footprint in kiloton CO2-e Business travel Logistics 2,148 2,111 1,930 947 959 211 276 181 265 714 2007 909 1,845 767 1,771 703 -18% 1,611 710 174 220 159 247 155 256 706 627 672 657 536 2008 2009 2010 2011 2012 Actual 158 207 Target 46 46 CO2 reduction initiatives at our own operations are systematically identified Lever Operational Efficiency 25% less CO2 in 2012 from 2007 Renewable energy Area Initiatives & Options Industrial sites • Energy Potential Scans Logistics • Green logistics Non-industrial sites • Energy efficient lighting • Workplace Innovation (WPI) • Green IT Business travel • Green lease car policy • Green travel / videoconferencing Generate • Local on-site Purchase • Green Power Green tech • CDM investments Credits • 3rd party certificates Off-setting 47 Green Manufacturing 2015 Eco-friendly solar powered water heating at production site in Székesfehérvár Business case Investment: EUR 22k Annual saving: EUR 11k Annual CO2 reduction: 22 ton 48 Green Manufacturing 2015 Energy efficiency improvements in bending burner Energy efficiency improvements on the bending burner machine in one of our lighting production sites resulted in an energy reduction of 40% Business case Annual saving: EUR 122k Annual CO2 reduction: 500 ton Green Manufacturing 2015 Philips Fall River plans to go carbon-neutral Business case Annual saving: EUR 400k Annual CO2 reduction: 2,500 ton Zia Eftekhar (President Philips Lighting North America) presented a 2-megawatt wind turbine in Fall River that is expected to provide up to 70 percent of the Philips plants electricity needs. Green Logistics Modal Shift from Air to Sea Air transport emits 34 times more CO2 compared to sea transport and is 10 times more expensive (on average) With better planning and forecasting, it is possible to use sea instead of air “Air Freight Reduction program” has achieved significant cost and volumes reductions • Set the standard mode of transport as sea • Apply Gateway procedure for air freight request process In 2011, CO2 emissions from logistics were 15,000 tons lower than in 2010 51 Green Lease Car Policy • We set a cap in CO2/km on our lease car fleet (country and fuel type dependant) • We will provide EcoDrive driver training for lease car drivers as of H2, 2012 • CO2 emissions in CO2/km per km decreased 8% in 2011 compared to 2010, with a monetary savings of approx. 3 EUR million June 2012 How to reduce emissions and improve energy efficiency Q&A Submit your questions via the Q&A function on your WebEx control panel Speaker contact [email protected] [email protected] [email protected] [email protected] [email protected] June 2012 How to reduce emissions and improve energy efficiency More from CDP CDP Carbon Action: https://www.cdproject.net/en-US/Programmes/Pages/InitiativesCDP-Carbon-Action.aspx Webinar: How to reduce emissions and improve organizational competitiveness http://vimeo.com/carbondisclosure/how-to-reduce-emissions-and-improvecompetitiveness
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