1. How to Use This Manual How to Use This Manual

How to Use This Manual
HOW TO USE THIS MANUALS
1. How to Use This Manual
A: HOW TO USE THIS MANUAL
1. STRUCTURE
Each section consists of SCT that are broken down
into SC that are divided into sections for each component. The specification, maintenance and other
information for the components are included, and
the diagnostic information has also been added
where necessary.
2. CONTENTS
The first page has an index with tabs.
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3. COMPONENT
Illustrations are provided for each component. The information necessary for repair work (tightening torque,
grease up points, etc.) is described on these illustrations. Information is described using symbol.
To order parts, refer to parts catalogue.
Example:
(7)
(5)
(20)
(21)
T2
(5)
T6
(8)
(1)
T1
T3
(4)
(2)
T8
T2
(3) (6)
T3
T2
T10
(1)
T5
T3
T3
(2)
T4
(4)
(4)
(3)
(12) (22)
(23)
(16)
(14)
(9)
(6)
(10)
(11)
(11)
(18)
T1
(13)
(10)
(9)
T3
(15)
T2
(17)
(19)
T6
(4)
(3)
(7)
T4
(10)
(4)
(15)
T2
T11
T5
(22)
T6
(3)
(12)
(35)
T4
(8)
T3
(26)
(23)
(14)
T2
T5
(27)
T2
(10)
(34)
(24)
(25)
T7
(24)
(36)
(25)
(13)
(31)
(30)
T2
T5
(29)
(10)
(17)
(16)
(37)
(32)
(28)
(18)
T3
(33)
T4
T1
: Selective part
: Replacement part
T1
(21)
: Sealing point
: Should be lubricated with oil.
(20)
T9
: Should be lubricated with grease.
(19)
T1
,
T2
....
: Tightening torque
HU-00017
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4. SPECIFICATION
If necessary, specifications are also included.
5. INSPECTION
Inspections to be carried out before and after maintenance are included.
6. MAINTENANCE
• Maintenance instructions for serviceable parts describe work area and detailed step with illustration. It also
describes the use of special tool, tightening torque, caution for each procedure.
• If many serviceable parts are included in one service procedure, appropriate reference is provided for each
parts.
Example:
15.Main Shaft Assembly for Single-Range
A: REMOVAL
(A)
(B)
1) Remove the manual transmission assembly
from vehicie. <Ref. to MT-33, REMOVAL, Manual
Transmission Assembly.>
(C)
11) Tighten the lock nuts to the specified torque using ST1 and ST2.
NOTE:
Secure the lock nuts in two Places affer tightening.
ST1 498937000
TRANSMISSION HOLDER
ST2 499987003
SOCKET WRENCH (35)
(E)
(D)
(F)
Tightening torque:
118 N m (12.0 kgf-m, 86.8 ft-lb)
(G)
(H)
ST2
ST1
HU-00020
(A)
(B)
(C)
Component
Process
Reference
(D)
(E)
(F)
Cautions
Tool number of special tool
Name of special tool
HU-4
(G)
(H)
Tightening torque
Illustration
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7. DIAGNOSIS
Tables showing a step-by-step process make it easy to conduct diagnosis.
8. SI UNITS
Measurements in these manuals are according to the SI units. Metric and yard/pound measurements are
also included.
Example:
Tightening torque:
44 N·m (4.5 kgf-m, 33 ft-lb)
Item
Force
Mass (Weight)
Capacity
SI units
N (Newton)
kg, g
Torque
Rotating speed
Pressure
2, m2 or cm3
N·m
rpm
kPa (kilopascal)
Power
Calorie
Fuel consumption rate
W
W·h
g/kw·h
Conventional unit
kgf
kg, g
2or cc
kgf-m. kgf-cm
rpm
kgf/cm2
mmHg
PS
cal
g/PS·h
Remarks
1 kgf = 9.80655 N
1 cc = 1 cm3 = 1 m2
1 kgf-m = 9.80655 N·m
1 kgf/cm2 = 98.0655 kPa
1 mmHg = 0.133322 kPa
1 PS = 0.735499 kW
1 kcal = 1.16279 W·h
1 g/PS·h = 1.3596 g/kW·h
The figure used in these manuals are described in the SI units and conventional units are described in ( ).
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9. EXPLANATION OF TERMINOLOGY
• List
AAI
A/B
ABS
A/C
A/F
ALT
ASSY
AT
ATF
BATT
CD-R/RW
CPU
DOHC
DVD
ECM
EGR
ELR
EX
F/B
FL
Ft
FWD
GPS
H/U
IG
INT
ISC
LH
LSD
M/B
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Air Assist Injection
Airbag
Anti-lock Brake System
Air Conditioner
Air Fuel Ratio
Generator
Assembly
Automatic Transmission
Automatic Transmission Fluid
Battery
CD Recordable/Rewritable
Central Processing Unit
Double Overhead Camshaft
Digital Versatile Disc
Engine Control Module (ECM)
Exhaust Gas Recirculation
Emergency Locking Retractor
Exhaust
Fuse & Joint Box
Fusible Link
Full-time AWD
Front Wheel Drive
Global Positioning System
Hydraulic Unit
Ignition
Intermittent
Idle Speed Control
LH (Left Hand)
Limited Slip Differential
Main Fuse & Relay Box
MD
MPI
MP-T
MT
NA
NC
NO
OP
P/S
P/W
PCD
PCV
RH
Rr
SOHC
SRS
SSM
ST
SW
TCS
TGV
T/M
ViS-C
VSV
VTD
W/H
Pr
2ndr
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Mini Disc
Multi Point Injection
Multi-Plate Transfer
Manual Transmission
Natural Aspiration
Normal Close (Relay)
Normal Open (Relay)
Option Parts
Power Steering
Power Window
Pitch Circle Diameter
Positive Crankcase Ventilation
RH (Right Hand)
Rear
Single Overhead Camshaft
Supplemental Restraint System
Special Tool
Switch
Traction Control System
Tumble Generator Valve
Transmission
Viscous Coupling
Vacuum Switching Valve
Variable Torque Distribution
Wiring Harness
Primary
Secondary