(C10) ROLLGEN MANUAL FURLER FOR ASYMMETRIC SAILS • It may be used with all common types of asymmetric sails: (Asymmetric Spinnakers, Gennakers, MPS). • The sail does not need any modifications. • The sail does not have to be designed and built to fit RollGen. • The use of RollGen does not affect the sailing performance efficiency of the sail. • Once the sail has been unfurled, it may be used and adjusted freely. • The furling and unfurling operation can be carried out comfortably and safely from the cockpit. • The furling operation may be carried out at a moment notice, because RollGen is always in a working position. • Once the sail has been furled in, RollGen may be left in position, and you may take it down later. • It can be fitted in a few minutes after having cut the stay to measure, and the asymmetric sail may be quickly installed by using the shackles supplied. HOW TO PREPARE IT… • Bring on deck the bag containing RollGen and the sail furled around it. • Connect the furling drum to the bowsprit or on deck either with the shackle supplied, or with a snap shackle, or by connecting it to the tack line. • Connect the halyard to the top swivel and raise it. • Pull the halyard in order to keep the RollGen stay under tension. This will prevent it from touching the forestay and will allow the sail to be furled and unfurled without impediments. • The endless line has to be laid towards the stern of the boat to control the system from the cockpit. • Now, the asymmetric sail is ready for sailing and may be used with either one or two sheets as usual. 3 HOW TO USE IT… • • • • • Unfurl the sail: pull the sheet. Furl the sail: release the sheet and pull the endless line. When the sail is completely furled in, we suggest you partially wrap the sheets around it in order to stow it away easily. Once the sail is furled in, you may take down the halyard and put everything inside the sail original bag. For a better performance of RollGen, we recommend using a bowsprit. Comparison among different sails and operative systems When the sail is unrolled, RollGen does not interfere with any manoeuvre. 4 CONFIGURATION OF RLG-CODE SYSTEM ROLLGEN = RLG CODE To furl free-flying non hoisted sails such as Asymmetric Spinnakers, Gennakers, MPS, Reachers, etc... To furl hoisted sails with luff integral to the stay, such as Code Zeros or Drifters Halyard connection 2:1 block (optional) Anti-rotation bar Standard 1:1 halyard swivel Halyard swivel with tackle Quick release pins Sail top connection Swivel shackle Stay upper clamp Rubber gaiter Sail tack connection Original sail removable stay Special inner removable antitorsion stay Stay lower clamp Quick release pin STAY KIT Furler Connection to either deck or bowsprit RollGen configuration includes: • Halyard swivel • Stay kit • Sail tack connection • Manual or motorized furler Furler Connection to either deck or bowsprit Code configuration includes: • Halyard swivel • Stay connection with quick release pins • Manual or motorized furler 5 WHICH SAIL TO FURL... WHICH FURLER MODEL TO CHOOSE... MANUAL OR MOTORIZED... In order to choose the right RLG-CODE furler model and its correct dimensions and configuration, you have to keep in mind boat dimensions and sail plan. In the same way, the furler type, whether manual or motorized, defines its simplicity of use. In fact, the furlers range widens and we now offer manual and motorized (electric or hydraulic) systems which may be installed either above or flush deck with a spherical connection. These systems have been designed in order to furl, thanks to quick release pins, not only sails such as CODE 0s, Drifters, Light Genoas, with luff integral to the stay (that is, the stay is sewn in the sail by the sail-maker himself), but also free flying asymmetric sails such as Gennakers, Asymmetric Spinnakers, MPS, Reachers (to be furled with the special RollGen stay= RLG). Free flying sails may be used with furler + halyard swivel + special removable stay (ROLLGEN = RLG). Sails with luff integral to the removable stay may be used with furler + halyard swivel (CODE). (C11) - (C12) MANUAL FURLER “RLG-CODE” 06 08 10 20 25 35 (C20) ELECTRIC FURLER WL 1.0 WL 2.2 WL 3.3 WL 5.0 WL 7.5 WL 12.0 T T T T T T “RLG-CODE MEJ” WL 7.5T (C21) HYDRAULIC FURLER “RLG-CODE GFI 16” WL 11.0T PAG. 11, 12 PAG. 7 (C23) ELECTRIC FURLER WITH SPHERICAL CONNECTION “RLG-CODE SE” WL 5.0T (C24) ELECTRIC FURLER WITH SPHERICAL CONNECTION “CODE SE” WL 5.0T PAG. 13 PAG. 14 (C30) HYDRAULIC FURLER WITH SPHERICAL CONNECTION “RLG-CODE SI” WL 8.0 WL 15.0 WL 20.0 WL 40.0 T T T T (C31) ELECTRIC FURLER WITH SPHERICAL CONNECTION AND INTEGRATED CYLINDER “RLG-CODE SEC” (C32) HYDRAULIC FURLER WITH SPHERICAL CONNECTION AND INTEGRATED CYLINDER “RLG-CODE SIC” PAG. 15 WL 10.0 T WL 20.0 T WL 40.0 T PAG. 16 WL = WORKING LOAD (stay/sail luff integral to the stay) 6 WL 40.0 T (C11)(C12) MANUAL FURLER “RLG-CODE” 06 - 08 - 10 - 20 - 25 - 35 S/Y Vento di Sardegna - Courtesy by Nicola Leschio The manual RollGen range widens with the new RLG-CODE 06, 08, 10, 20, 25 and 35 that may be used to furl asymmetric sails up to 900 sq.m. The system is available in two different configurations: “RollGen”, with the special removable stay; it allows you furl all common types of free flying asymmetric sails of standard construction, such as Gennaker, MPS, Reacher; The “CODE” version (stay not supplied), instead, may be used to furl sails, such as Code 0s, Drifters, etc., with luff integral to the stay. RLG-CODE 08 Halyard swivel configuration for Code 0 with 2:1 block Manual RLG-CODE Working load RLG - CODE Max sail area kg 06 08 10 20 25 35 500* 900* 1500* 2500* 3700* 6000* - ROLLGEN= RLG - CODE Code Drum Halyard swivel Block Snap shackle Line kit sq.m. 1000* 2200* 3300* 5000* 7500* 12000* 65** 100** 170** 280** 450** 900** Endless 910060001 910080001 910100001 910200001 910250001 910350001 910060003 910080003 910100003 910200103 910250103 910350103 910080004 910100004 910200004 910350004 901130100 901130200 901130300 901130350 - see see see see see see page page page page page page 10 10 10 10 10 10 * For the RollGen configuration we indicate the max working load on the stay kit. * For the Code configuration we indicate the max working load on furler and halyard swivel structures. ** For the RollGen configuration we refer to a light asymmetric spinnaker. ** For the Code configuration we refer to a Drifter with its luff integral to the stay. 7 (C64) COMPLETE “ROLLGEN” STAY KIT In order to choose the right RLG-CODE furler model and all its accessories you need to take some measures onboard. • Distance between drum connection (bow fitting / bowsprit head) and spinnaker halyard exit on top of the mast (stay length). L-RLG = m___________ • Asymmetric sail area (Gennaker, MPS, asymmetric spinnaker) sq.m.= _____________ • Endless line kit length. Kit L m = _____________ (only for manual version, Please refer to page 10) You may then choose the RLG-CODE furling drum model, and integrate it with the right halyard swivel, and stay (if you require a RollGen version), depending on the boat requirements. Some optional accessories complete the RLG-CODE furler equipment: • For manual RLG-CODE 06-08-10-20-25-35 endless like kit please refer to page 10. • For electric models MEJ WL 5 + SE WL5 12-24 V electric accessories please refer to product groups B40-B41, “Foresail furler” brochure. • For hydraulic models SI WL 10/20/40 hydraulic accessories please refer to product groups E96-E99, “Power-packs, Cilinders, Accessories” brochure. Choice of RollGen stay Stay length Stay ø m Indicative max sail area sq.m. 06 08 10 10 3K 20 20 3K 25 3K 25 3K 35 3K 35 3K Stay weight mm Working load RLG kg 10 15 17 20 22 27 29 31 35 40 65 100 150 170 230 280 390 450 780 900 10 13 15 13 18 15 18 20 22 24 500 900 1500 1500 2500 2500 3700 3700 6000 6000 0.19 0.25 0.48 0.46 0.73 0.70 0.76 0.82 1.16 1.31 Code kg/m 910060510 910080515 910100517 910100720 910200522 910200727 910250729 910250731 910350735 910350740 Measurement point Halyard at stroke end y esta For LFor est ay LRL G Quote “0” Measurement point BOMPRESSO BOWSPRIT Maximum length measurement for RollGen stay • Measure distance between connection pad eye on either deck or bowsprit and halyard exit: • Measures have to be taken with the help of either a metallic or inextensible measuring tape . • Hook the “zero” of the tape onto the halyard snap shackle . • Hoist the halyard until you touch the pulley with the knot / thimble . • Measure the distance to pad eye on either deck or bowsprit by keeping the measuring tape Sail head tied onto 3K “RACE” stay well stretched. WARNING Before you supply Bamar with the measure, please check whether you require modifications to the boat rig that may alter the measure. For example: should the spinnaker halyard exit coincide with the forestay connection, the RLG halyard swivel and the sail head may interfere with the forestay. We therefore recommend checking the possibility of moving upward the halyard exit. Consequently the measure will vary. 8 Technical data E øF øG H I C B D A RLG-CODE Max working Drum load kg 6 8 10 20 25 35 1000 2200 3300 5000 7500 12000 A mm 126 126 166 210 210 245 x x x x x x 132 132 172 233 233 279 B C D E øF øG H I mm mm mm mm mm mm mm mm 130 130 135 164 180 219 155 155 160 207 228 286 41 41 52 63 82 95 13 13 14 18 25 30 8 8 10 12 16 20 8 8 10 12 12 16 33 33 34 50 64 86 19 19 22 30 40 51 Weight Code kg Endless line ø mm 0.95 1.05 1.7 4.41 4.57 9.65 9 9 9 9 - 13 9 - 13 13 910060001 910080001 910100001 910200001 910250001 910350001 øC øB øA øF T P N M øøM D D L N L E E R S Q M O øI G H RLG-CODE Halyard wivel Max working load kg N mm O mm P mm Q mm R mm S mm T mm Weight kg Code 6 8 10 20 R 25 R 35 R 45 R 55 R 1000 2200 3300 5000 7500 12000 16000 40000 97 97 124.5 124.8 147.5 161 188.5 275 54 54 71.5 79 87 100 134 179 138 138 175.5 187.8 228 256 320.8 * 13 13 14 18 25 30 40 50 20 20 21.5 30.5 40 45 54 80 8 8 10 12 16 20 28 40 8 8 10 12 16 20 24 45 0.3 0.37 0.66 1.2 1.85 2.32 5.5 15 910060003 910080003 910100003 910200103 910250103 910350103 910450103 910550103 RLG-CODE block Max working load kg A mm B mm C mm 8 10 20 25 35 45 2200 3300 5000 7500 12000 16000 20 29 37 46 58 32 45 61 76 92 60 75 98 130 150 D mm E mm 116 57.5 143.5 71 176 88 225 106 266 125.5 F mm G mm H mm I mm 10 14 18 26 30 16 20 26 34 42 24 30 38 50 66 8 10 12 20 24 L mm M mm 82.5 50 101.5 61 126 76 155 98 184.5 118 Weight kg Code 0.185 0.335 0.643 1.455 2.748 910080004 910100004 910200004 910350004 910450004 * Textile loop 9 (C90) ACCESSORIES FOR “RLG-CODE 06 - 08 - 10 - 20” Endless line kit The kit includes: A:Endless line B:Ratchet block C:Tackle Endless line Ø mm Length m Complete kit code 09 09 09 09 09 09 09 09 4 6 8 10 12 14 16 18 901120904 901120906 901120908 901120910 901120912 901120914 901120916 901120918 RollGen drum Block with tackle A B Endless line kit le ngth C Single components for endless line kit Description Code A. Ø 9 mm RLG-CODE line per meter (not spliced) 207060900 B. Ratchet block (recommended for RLG-CODE 06-08-10-20) 910001410 C.RLG-CODE 06-08-10-20 tackle 901190300 A+B+C Complete endless line kit B Ratchet block C Tackle kit Fixed snap shackle A B C D L Weight RLG-CODE model Working load T mm kg 06 08 10 20 0.80 1.60 3.00 4.50 80 70 120 135 0.154 0.130 0.417 0.390 901130100 901130200 901130300 901130350 A Code B C D L Sheet strop RLG-CODE model Ø mm Length m BL kg Code 8 10 20 8 10 12 1.4 2.75 4.1 2000 3000 5000 207110801 207111002 207111204 (C91) ACCESSORIES FOR “RLG-CODE 20-25-35” In order to make up the endless line kit for RLG-CODE 20 - 25 - 35 furlers, you need to order single components: Description Code D.Ø 13 mm Kevlar RLG-CODE line per meter (not spliced) 207091300 E. RLG-CODE 20-25-35 WL 1300 Kg snatch block 910009060 F. RLG-CODE 20-25-35 tackle with clam cleat 901190500 D E Endless line Snatch block B A s les End 10 kit line gth len C F Tackle kit HOW TO PLACE AN ORDER In order to choose the right RLG-CODE furler model and all its accessories you need to take some measures onboard. • Distance between the drum connection (bow fitting / bowsprit head) and the spinnaker halyard exit on top of the mast (stay length). L-RLG = m___________ • Asymmetric sail area (Gennaker, MPS, Asymmetric Spinnaker) Sq.m.= _____________ • Endless line kit length. L= _____________ (only for manual version, please refer to page 10) Then choose the RLG-CODE furler model, and integrate it with the right halyard swivel, and stay (if you require a RollGen version). Some optional accessories complete the RLG-CODE furler equipment: • For manual RLG-CODE 06-08-10-20-25-35 endless like kit please refer to page 10. • For electric models MEJ WL 5 + SE WL5 12-24 V electric accessories please refer to product groups B40-B41, “Foresail furler” brochure. • For hydraulic models SI WL 10/20/40 hydraulic accessories please refer to product groups E96-E99, “Power-packs, Cilinders, Accessories” brochure. Furler C11 Manual drum C12 Manual drum C20 Electric motorization C21 Hydraulic motorization C23 Electric motorization RLG-CODE Code 06 WL 1.0 T 910060001 08 WL 2.2 T 910080001 10 WL 3.3 T 910100001 20 WL 5.0 T 910200001 25 WL 7.5 T 910250001 35 WL 12.0 T 910350001 MEJ WL 5.0 T GFI 16 WL 11.0 T SE WL 5.0 T 12V 901062001 24V 901062002 901065002 12V 901063001 24V 901063002 WL 8.0 T WL 8.0 T C30 Hydraulic motorization C31 Electric motorization + cylinder C32 Hydraulic motorization + cylinder SI SEC SIC Furler C24 Electric motorization 18 901803100 30° 901803200 WL 15.0 T 901803300 WL 20.0 T 901803400 WL 40.0 T 901803600 WL 40.0 T 901806003 WL 10.0 T 901805000 WL 20.0 T 901805500 WL 40.0 T 901806000 CODE Code WL 5.0 T 12V 901064001 WL 5.0 T 24V 901064002 SE Halyard swivel C60 Halyard swivel C62 Halyard swivel RLG-CODE Code RLG-CODE 06 EYE/FORK 1:1 WL 1.0 T 910060003 RLG-CODE 08 EYE/FORK 1:1 WL 2.2 T 910080003 RLG-CODE 10 EYE/FORK 1:1 WL 3.3 T 910100003 RLG-CODE 20 R EYE/FORK 1:1 WL 5.0 T 910200103 RLG-CODE 25 R EYE/FORK 1:1 WL 7.5 T 910250103 RLG-CODE 35 R EYE/FORK 1:1 WL 11.0 T 910350103 RLG-CODE 45 R EYE/FORK 1:1 WL 20.0 T 910450103 RLG-CODE 55 R EYE/FORK 1:1 WL 40.0 T 910550103 Complete stay (kit) RLG-CODE Code RLG 20 3K L=27.0 M (KIT) thimble and textile tack 901712727 RLG 06 L=10.0 M (KIT) thimble and textile tack 910060510 RLG 08 L=15.0 M (KIT) thimble and textile tack 910080515 RLG 10 L=17.0 M (KIT) thimble and textile tack 910100517 RLG 10 3K L=20.0 M (KIT) thimble and textile tack 910100720 RLG 20 L=22.0 M (KIT) thimble and textile tack 910200522 RLG 20 3K L=27.0 M (KIT) thimble and textile tack 910200727 RLG 25 3K L=29.0 M (KIT) thimble and textile tack 910250729 RLG 25 3K L=31.0 M (KIT) thimble and textile tack 910250731 RLG 35 3K L=35.0 M (KIT) thimble and textile tack 910350735 RLG 35 3K L=40.0 M (KIT) thimble and textile tack 910350740 L Kit (RLG-CODE MEJ 1.02) C64 Stay C66 Stay Endless line (kit) RLG-CODE 06 - 08 - 10 - 20 - 25 - 35 C91 please refer to page 10 Endless line + fixed snap shackles + sheet strop Block RLG-CODE Code Ø 60 Block for RLG-CODE 08 - 2:1 WL 2.2 T 910080004 Ø 75 Block for RLG-CODE 10 - 2:1 WL 3.3 T 910100004 Ø 96 Block for RLG-CODE 20 - 2:1 WL 5.0 T 910200004 Ø 110 Block for RLG-CODE 25 - 2:1 WL 7.5 T 910250004 Ø 130 Block for RLG-CODE 35 - 2:1 WL 11.0 T 910350004 Ø 150 Block for RLG-CODE 45 - 2:1 WL 16.0 T 910450004 C90 C91 19
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