OSIsoft PI System Overview for T&D Presented by Miguel Chavero, OSIsoft, LLC EMEA P&U Industry Principal © C o p yr i g h t 2 0 1 4 O S I s o f t , L L C . THANK YOU!!! KIITOS!!! © C o p yr i g h t 2 0 1 4 O S I s o f t , L L C . 2 Agenda • The Company • PI System: Real Time Infrastructure for the Enterprise • T&D Industry Pain Points • T&D Showcases • PI & Smart Grid • Q&A © C o p yr i g h t 2 0 1 4 O S I s o f t , L L C . 3 1. The Company © C o p yr i g h t 2 0 1 4 O S I s o f t , L L C . 4 Who we are? OSI Soft overview Founded in 14 000 Sites, 1980 4 000 Customers Global presence, Offices worldwide Power & Utilities Oil & Gas Chemicals Metals & Mining 1000 Employees 123 Countries Pharma Life Sciences Pulp & Paper Datacenters Critical Facilities 65% of Global 500 process & manufacturing Revolutionar y customer support Privately held Over 20% of revenue invested in R&D Market Leader “Enterprise infrastructure for streaming data & events” © C o p yr i g h t 2 0 1 4 O S I s o f t , L L C . 5 Who we are? OSI Soft overview Calgary, Alberta Frankfurt, Germany Montreal, Quebec Mayfield Heights, OH San Leandro, CA Phoenix, AZ Mexico City, Mexico Moscow, Russia London, UK Paris, France Seoul, South Korea (AID) Ostrava, Czech Republic Philadelphia, PA Johnson City, TN Savannah, GA Madrid, Spain Beijing, China Tokyo, Japan Shanghai, China Manama, Bahrain Houston & Longview, TX India Singapore Sao Paolo, Brazil Perth, Australia Chile Durban, South Africa Sydney, Australia OSIsoft Offices Tech Support Centers OSIsoft Offices – in development Updated November 2013 © C o p yr i g h t 2 0 1 4 O S I s o f t , L L C . 6 Who we are? OSI Soft overview OSIsoft is ranked 1st in the power industry - Power & Utilities DTE Energy, PSE&G, Entergy, British Energy, Iberdrola Oil & Gas 100% of the global Top 10 producers use the PI System BP, Shell, Chevron, ExxonMobil, Pemex, Total, Petrobras Chemicals & Petrochemicals 40 of top 50 Chemical Companies rely on the PI System - Pharmaceuticals, Food & Life Sciences Nine of the Top 10 pharmaceuticals use the PI System - Materials, Mines, Metals & Metallurgy The PI System is installed in the world's largest mining companies - Pulp & Paper Critical Facilities, Data Centers & IT Dow Corning, Eastman Kodak, Cytec, Rhodia Amgen, Bayer, PDL, Allergen, Johnson & Johnson, Roche Cemex, Cargill, BHP Billiton Yabulu, Codelco 400 sites from worldwide leaders use OSIsoft to manage their mills Abitibi, Cascades, Inc., International Paper, MeadWestvaco Innovative use of PI System to monitor complex IT environments - Microsoft, US Army, Cisco Systems © C o p yr i g h t 2 0 1 4 O S I s o f t , L L C . 7 Defacto Standard in Power and Utilities City of San Antonio © C o p yr i g h t 8 2 0 1 4 O SIs o f t , L L C . 8 OSIsoft European Selected T&D © C o p yr i g h t 2 0 1 4 O S I s o f t , L L C . 9 2. PI System Infrastructure © C o p yr i g h t 2 0 1 4 O S I s o f t , L L C . 10 PI System Infrastructure in·fra·struc·ture [in-fruh-struhk-cher] “It can be generally defined as the set of interconnected structural elements that provide a framework, supporting an entire structure of development1” Traits of an Infrastructure Reliability Scalability Security Extensibility Availability Connectivity Agility Simplicity 1 Online. January 7th 2014. http://en.wikipedia.org/wiki/Infrastructure © C o p yr i g h t 2 0 1 4 O S I s o f t , L L C . 11 Develop business resource and cash Time frame: ENTERPRISE RESOURCE PLANNING management plan, financials. Product Business Management Accounting Time frame: Level 4 QUALITY ENVIRONMENTAL HEALTH & SAFETY management, long-term data Asset Management HR management, pay roll, human res. SCM Establishing the basic plant schedule – production, material use, delivery and shipping. Determing inventory levels Business Planning & Logistics months, weeks, days PRODUCTION & OPERATION MANAGEMENT Time frame: Level 3 Planning Work flow / recipe control to produce the desired product. Manufacturing / Production Operations Management days, shifts, hours, minutes, seconds PEOPLE EFFECTIVENESS years, quarters, months, weeks Quality Mgmt. ASSET AVAILABILITY & RELIABILITY Level 5 HS&E Maintaining records and optimizing the production process. Unified Real-time Infrastructure Time frame: Level 2 SAFETY CONTROL minutes, seconds PROCESS milliseconds, microsec LIMS Level 0 DCS PLC/SCADA Time frame: Level 1 COLUMNS ANALYZERS FURNACES minutes, seconds milliseconds, PUMPS HEATmicrosec EXCHANGERS Time frame: minutes, seconds milliseconds, microsec Monitoring, supervisory and automated control of the production process Procedure & Control Execution ADVANCED CONTROL HISTORIAN DIAGNOSTIC SYSTEMS D & D Manipulating D DSensing TURBINES COMPRESSORS MOTORS VALVES Production Execution MANUAL DATA PLANT DATABASE OTHER Sensing and Manipulating the production process TRANSMITTERS ACTUATORS TRANSFORMERS OTHER Heating, cooling, separation, © C o p yr i g h t 2 0 1 4 O S I s o f t , L L C . conversion etc. 12 ENTERPRISE RESOURCE PLANNING SCM Asset Management Operations Monitoring & Reporting ARM P&CA Analyzer Reliability Monitoring Procedure & Control Exec. Analysis MANAGEMENT Operational Intelligence Overall Equipment Effectiveness RTO CBM Plant & Wide Area Optimization Condition Based Monitoring OTS/LMS PEOPLE OEE OMS OIS PRODUCTION & OPERATION Statistical Quality Control Risk Based Analysis & Evaluation Operator Training / Learning EFFECTIVENESS Management SQC Production Planning & Scheduling EHM QUALITY Production Accounting & Data Reconc. PEOPLE ASSET AVAILABILITY & REL. RBA PRODUCTION & OPERATION MANAGEMENT PADR SCO PT/QM HR Asset Reliability / Availability Monitoring Planning ASSET AVAILABILITY & RELIABILITY QUALITY Production Tracking / Quality Monitoring CEMS ENVIRONMENTAL SMS HEALTH & SAFETY Safety Management / Expert System Continuous Emissions Monitoring System ENVIRON . Accounting Site Performance Monitoring & Accounting SAFETY Quality Mgmt. PERFORMANCE MANAGEMNT HS&E Unified Real-time Infrastructure SAFETY CONTROL LIMS PROCESS ANALYZERS DCS PLC/SCADA D D COLUMNS FURNACES PUMPS HEAT EXCHANGERS TURBINES ADVANCED CONTROL HISTORIAN DIAGNOSTIC SYSTEMS MANUAL DATA PLANT DATABASE OTHER D D COMPRESSORS MOTORS VALVES TRANSMITTERS ACTUATORS TRANSFORMERS OTHER © C o p yr i g h t 2 0 1 4 O S I s o f t , L L C . 13 PI System Infrastructure PI Interfaces PI Notifications PI Event Frames PI System Access LoB Systems Analytics PI Server PI AF PI Data Archive PI Visualization Suite PI ProcessBook PI DataLink PI WebParts © C o p yr i g h t 2 0 1 4 O S I s o f t , L L C . 3. T&D Industry © C o p yr i g h t 2 0 1 4 O S I s o f t , L L C . 15 T&D Industry Pain Points • • • • • • • Aging Infrastructure Asset Management Budget Constraints Islands of data Renewables integration Distributed Generation Smart Grid Integration © C o p yr i g h t 2 0 1 4 O S I s o f t , L L C . 16 T&D Industry • How does T&D use PI? – To operate the T&D Grid • Provide flexible system overviews for operational situations • Monitor substation and distribution field devices • Distribute operational information to corporate users • Archive data for later event reporting and analysis • Reconstruct system conditions for post-mortem analysis – To plan the T&D Grid • Integrate trending and analysis into engineering studies • View load patterns, create forecasts, measure system utilization • Provide load reports for regulatory cost-of-service studies © C o p yr i g h t 2 0 1 4 O S I s o f t , L L C . 17 T&D Industry • How does T&D use PI? – To construct and maintain the T&D Grid • Monitor equipment performance and prioritize maintenance • Diagnose equipment operation problems • Archive critical equipment and event information from SCADA, substation IEDs, and field devices for later analysis • Identify best periods for new system construction • Avoid unnecessary or untimely capital expenditures – To protect critical infrastructure • Monitor IT infrastructure supporting Transmission assets • Integrate and correlate time-sensitive information across enterprise © C o p yr i g h t 2 0 1 4 O S I s o f t , L L C . 18 T&D Industry • How does T&D use PI? – To construct and maintain the T&D Grid • Monitor equipment performance and prioritize maintenance • Diagnose equipment operation problems • Archive critical equipment and event information from SCADA, substation IEDs, and field devices for later analysis • Identify best periods for new system construction • Avoid unnecessary or untimely capital expenditures – To protect critical infrastructure • Monitor IT infrastructure supporting Transmission assets • Integrate and correlate time-sensitive information across enterprise © C o p yr i g h t 2 0 1 4 O S I s o f t , L L C . 19 T&D Industry © C o p yr i g h t 2 0 1 4 O S I s o f t , L L C . 20 T&D Industry © C o p yr i g h t 2 0 1 4 O S I s o f t , L L C . 21 T&D Industry PI SERVER – CONNECTING THE DOTS UNIFIED REAL TIME INFRASTRUCTURE © C o p yr i g h t 2 0 1 4 O S I s o f t , L L C . 22 4. T&D Showcases © C o p yr i g h t 2 0 1 4 O S I s o f t , L L C . 23 T&D Showcases • Advanced Grid Operations – Renewable wind and solar integration • Managing the intermittent power © C o p yr i g h t 2 0 1 4 O S I s o f t , L L C . 24 T&D Showcases • Advanced Grid Operations – Renewable wind and solar integration • Managing the intermittent power More than 13 GW = 13 Nuclear Power Plants © C o p yr i g h t 2 0 1 4 O S I s o f t , L L C . 25 T&D Showcases • Advanced Grid Operations – Renewable wind and solar integration • Managing the intermittent power © C o p yr i g h t 2 0 1 4 O S I s o f t , L L C . 26 T&D Showcases • Advanced Grid Operations – Renewable wind and solar integration © C o p yr i g h t 2 0 1 4 O S I s o f t , L L C . 27 T&D Showcases • Advanced Grid Operations – Intelligent Decision Support (RCA) Gustov Island Creation ENT_WTFD-230:FREQUENCY 59.961 Hz ENT_MBLE-MFLR:FREQUENCY 60.039 Hz 60.6 60.4 60.2 60 59.8 59.6 59.4 9/1/2008 2:45:20 PM 14.38 minutes 9/1/2008 2:59:43 PM © C o p yr i g h t 2 0 1 4 O S I s o f t , L L C . 28 T&D Showcases • Advanced Grid Operations – Wide Area Voltage / VAR Management © C o p yr i g h t 2 0 1 4 O S I s o f t , L L C . 29 T&D Showcases • Asset Management – CBM (Condition Base Maintenance) © C o p yr i g h t 2 0 1 4 O S I s o f t , L L C . 30 T&D Showcases • Asset Management – Capacity Planning © C o p yr i g h t 2 0 1 4 O S I s o f t , L L C . 31 T&D Showcases • IT/OT Operations – Data centers / Facility Equipment © C o p yr i g h t 2 0 1 4 O S I s o f t , L L C . 32 5. PI & Smart Grid © C o p yr i g h t 2 0 1 4 O S I s o f t , L L C . 33 PI & Smart Grid • PI for Xcel Energy’s SmartGridCity™ PI OSIsoft Operational Data Management System (PI-ODMS): – Blend of meter and operations on one system • Probably first time in history – 1 Million Points with 2-second to 15-minute scan/updates • • • • • • Represents 4 substations, 25K customers & 20 feeders CommOps PI Data (Generation stats) Operational & Non-Operational Substation Data Grid State Data Feeder Residential and C&I Metering + Validated data Roll-up Calculations to support real and historical queries and validation – Distributed Energy Resources – End-to-end Seamless View of the system • • • Situational Awareness System of Record for Time-series Data End-to-End AMI- Add-in – New meters are auto-created – Meters are automatically Validated • • Checks: Clock Drift, Zero Value and Spikes Validation is configurable – Very easy to do on a time-series database © C o p yr i g h t 2 0 1 4 O S I s o f t , L L C . 34 PI & Smart Grid Com Ops SCADA Substation Substation Wind PI for Xcel Energy’s SmartGridCity™ Res/C&I Meters © C o p yr i g h t 2 0 1 4 O S I s o f t , L L C . 35 PI & Smart Grid Wind PI for Xcel Energy’s SmartGridCity™ Com Ops SCADA Substation Substation “Roll-up” calcs and Substation views access this server Res/C&I Meters © C o p yr i g h t 2 0 1 4 O S I s o f t , L L C . 36 PI & Smart Grid PI for Xcel Energy’s SmartGridCity™ SGC PI Server Markets Calcs and Roll-up Calcs PI AF Asset Model Substation Total Feeder, Feeder Segments, Dist –xfmr, DER Meter © C o p yr i g h t 2 0 1 4 O S I s o f t , L L C . 37 PI & Smart Grid PI for Xcel Energy’s SmartGridCity™ Roll-up” Mechanism: Net KWh Roll-Up © C o p yr i g h t 2 0 1 4 O S I s o f t , L L C . 38 PI & Smart Grid PI for Xcel Energy’s SmartGridCity™ •Key Points: • Each trend shown is aggregated load (kWh) up to the next higher trend from an individual meter, transformer, line segment, breaker, and sub. End to End • If you overlay the Distribution SCADA load (from PI), the difference would be losses or leakage Visibility •The physical model is in AF (CIM) allowing the aggregation and roll-up of individual loads • End to End visibility – Basic PI integrating meter and distribution system(s) operational data © C o p yr i g h t 2 0 1 4 O S I s o f t , L L C . 39 PI & Smart Grid • • • • • Billing Support Meter Maintenance Programs and activities are often driven by a Utilities’ Customer Information System or its Billing System. These systems are designed to identify problems through billing exceptions. Many billing exceptions are a result of metering issues or data problems. Many tests are too generic to identify emerging issues. Analyzing meter reading data as it is received, can avoid many billing exceptions and improve Billing Departments effectiveness. A good data management system can pre-process the raw data to sort out the various issues before the account is billed and the customer is impacted © C o p yr i g h t 2 0 1 4 O S I s o f t , L L C . 40 PI & Smart Grid Revenue Protection Programs • During tough economic times, the incidence rate of tampering and theft have been observed to increase – Tampering with meters and electric services is unsafe and dangerous! • PECO is developing tools and automated processes to identify tampering patterns in the Meter Data to speed to identification of tampering and to more effective dispatch technicians to probable tampered meters © C o p yr i g h t 2 0 1 4 O S I s o f t , L L C . 41 PI & Smart Grid Potlatch Switch Revenue Protection Programs Drill Hole/Disc Tamper © C o p yr i g h t 2 0 1 4 O S I s o f t , L L C . 42 Miguel Chavero • [email protected] • EMEA P&U Industry Principal • OSIsoft, LLC 4 3 © C 0 1h4t O2S0I s1o4f t ,OLS L CI s . oft, ©o pCy or i gpht yr 2i g LLC. OSIsoft EMEA Users Conference Lisbon, Portugal, September 23-26, 2014 © C o p yr i g h t 2 0 1 4 O S I s o f t , L L C . 44 Brought to you by © C o p yr i g h t 2 0 1 4 O S I s o f t , L L C .