What Is Honba Yuki-Tsumugi? The creation of Honba Yuki-Tsumugi is a process that involves using one's whole body to weave floss silk from 80 thousand points of Kasuri-shibari with the use of a Jibata. Though it may appear unsophisticated at first glance, the fabric is the product of unimaginable expert techniques. Production Area : Oyama City, Tochigi; and Yuki City, Ibaraki. Area Map Route 294 NewRoute 4 Route 4 Jibata Ibaraki Kinu River Tochigi Route 50 JR Mito 「 Tukubaneno Shinkuwamayono Koromoaredo Kimigamikeshishi Ayanikihoshimo 」 JR UtsunomiyaMito OyamaStation Kokai River ~ Manyoushyu Azumauta Yuki- - 1 - History "Ashiginu" and "Ayaginu" have been weaving ever since the Nara period;the liege of those in Yuki City paying tribute to Muromachi-Bakufu of the Muromachi Period. In the Edo Period, a new liege of Inabizennokami invited weavers from Ueda, Shinano; and introduced the Ryujou-Tsumugi technique, resulting in what began to be called "Yuki-Tsumugi", presented to Shogunate as a specialty product of the domain. The latter part of the Edo Period saw Japan's rigid rules begin to fade, and, as a result of even commoners now being able to get their hands on fine goods such as silk, Yuki-Tsumugi was spreading throughout Japan for both fashionable and everyday wear. The end of the Keio Era (1865〜68) saw the adoption of the Kasuri technique, and the name quickly became well-known. Following this, the Chijimi-technique was developed in the Meiji Period, and weaving developed into more of a modern style, known as "Saikumono", towards the end of the Taisyo Period. Tsumugi-technique started out as a means to make kimonos for the farming population, from silk of not a high enough quality to be sold commercially. However, in 1956 Yuki-tsumugi was designated as an important intangible cultural heritage, and as a traditional craft products in 1977. As a result, Yuki-Tsumugi now make for very expensive Kimonos. - 2 - Creating the Fabric for Yuki-Tsumugi・・・・ What elements are needed to create the fabric for Yuki-Tsumugi? Mulberry leaves approximately 90kg Cocoons 2000~2500 Floss silk 8-hakari So, how isYuki-Tsumugi Silk-thread 8-bocchi made from all of this? - 3 - The Process of Making Honba Yuki-Tsumugi Fabric Making threads Floss silk is 100% natural silk. The structure of silkworms have many outstanding characteristics that result in the silk being well-protected from the effects of water. Kuda-maki The spun thread is rolled through a pipe and wheel. Shaken The cocoons are boiled with bicarbonate soda. Mawata-kake The pupas are removed from the Ito-tsumugi boiled cocoons and spread out like a pouch. The resulting floss silk is spun. Silk is typically said to be robust and durable as a result of strong twisting of the threads. YukiTsumugi silk, however, is one that undergoes no such twisting, and this type is not seen anywhere else in the world. To master the proper technique requires years of practice. To make one bolt of fabric, alone, takes - 4 - Kaseage The threads are then rolled over a reel, known as a"Kase" Pattern Indigo Dyeing A plan for the design is created Dyeing Indigo sukumo Indigo seeds are planted in spring, and then harvested and seasoned in summer. Then, water is then added to them to ferment for approximately three months, requiring a total of approximately 10 months to become a dye known as "Sukumo". Benefits of Indigo The fabric is dyed in a basic color Nowadays, chemical dye is predominantly used, though pure indigo may also be used for certain parts. - Makes the fiber more durable - Repels insects and eliminates odors - Protects the skin from disease and ultraviolet rays - 5 - Making "Kasuri" Tatewaku-makitori Sumi-tsuke The threads are wound over a large A spot is marked for binding, for the "Kasuri" stage. “Kasuri-shibari”. The mark is then bound with known as "Kasuri-shibari". the threads Tataki-zome Tataki-zome Dyeing is done through a process of beating. The bounded marks, however, are not dyed, becoming a part of the "Kasuri" pattern. Kasuri-hogusi Once the dyeing is completed, the Kasuri threads are removed. - 6 - Gara-awase Kasuri threads are arranged one by one to ensure the alignment of the pattern. Preparation Yokokasuriito-taguri Shita-nori-tsuke The woof of the Kasuri is wound to a "Taiko" drum, and through Starch is applied lightly to make the Kuda-maki The "Ji-ito" threads are wound through following stage easier to undertake. a pipe. a pipe. Ji-ito-no-hatanobe Hon-noritsuke The silk is then stretched out to the The threads are then starched length of a Kimono with the threads once more, but at a more crossed over one another in order to concentrated level. later run through weaving instruments. - 7 - Taba-wake The Ji-ito is separated again into individual threads and their quantity confirmed. Kirikae Ma-sasikomi Osa-toshi The Kasuri and Ji-ito threads are Working in pairs, the Kasuri threads then tied to make what is known are in between the Ji-ito threads as as "Aya". Hata-maki The threads are then combed through an "Omaki". The warps are then threaded through a reed. per design. Mae-musubi The threads are then separated into small bundles and tied at the ends. - 8 - Kake-ito Kake A special instrument is used to lift and stretch the bottom thread over the top. Weaving Check Finish Weaving Check The threads are then weaved with the use of a "Jibata". The fabric is strictly checked at 15 points. Finish Often called "arrangement work", the starch is removed from fabric which has been selected by a buyer for kimono use. The Honba-Yuki-Tsumugi is light, warm, This process returns the characteristics Features of the durable, and becoming increasingly more of Yuki-Tsumugi. “Honba-Yuki-Tsumugi”. stylish through many generations of production. The high level of「moisture absorbtion and retention」is unique to this natural fibre resulting in it causing far less sweat than other fabrics when worn in high humidity. The three processes of spinning, Kasuri-shibari, and weaving are designated as an important intangible cultural heritage in Japan. - 9 -
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