CLIN. CHEM. 21/13, 1907-1917(1975) Factors Influencing Evaporation from Sample Cups, and Assessment of Their Effect on Analytical Error C. A. Burtis, J. M. Begovich, and J. S. Watson We studied sample evaporationanditseffect on analytical error. Several factors influencing evaporative loss have been identified and measured: environmental, instrumental, and operational factors, and the chemical and physical properties of the sample and its container. Such losses from several different types of sample cups have been measured, either chemically or grayimetrically, and compared with those calculated by using a model that allows evaporative loss from a cup of known geometry to be predicted under various environmental conditions. We discuss some steps that may be taken to minimize evaporative loss and give an example to demonstrate that analytical error from this source can be decreased to a routine 1-2% or less by selecting a particular cup design. ute Addftlonal Keyphrases: Instrumentation error #{149}sample-cup ing evaporative loss chemistry microliter samples #{149} analytical geometry #{149}predicting and prevent#{149} centrifugal analyzer #{149}pediatric Various newly developed instruments offer real potential advantages for automated clinical analyses. Because increased sensitivity is typically a feaand ture of these instruments, many factors that heretofore made relatively insignificant contributions to the total analytical error should now be examined and evaluated. One such factor is evaporative ponents poured loss of volatile com- or liquid1 from a sample after it has been into its sample cup. This factor can contrib- Oak Ridge National Laboratory, Oak Ridge, Tenn. 37830. ORNL is operated for the Energy Research and Development Administration by the Union Carbide Corporation. 1 A volatile solute can escape from the solvent, thereby decreasing its concentration in the sample, or the solvent (usually water) can evaporate, thereby increasing the concentration of the nonvolatile solutes in the sample, or both. Although this paper deals primarily with the second effect of evaporation, most of the observations and discussion pertain to both. Received Aug. 22, 1975; accepted Sept. 18, 1975. a significant analytical error, especially when small volumes are involved. Surprisingly, the clinical literature hardly discusses this problem (1-3). We have quantitatively studied the process of evaporation and how it affects analytical error in the clinical laboratory. Here, we (a) present the experimental results of this study, (b) discuss several factors that influence evaporative loss, (c) present a model that can be used to estimate the quantitative and relative evaporative loss from a given sample cup under various environmental conditions, and (a) describe preventive or corrective measures that can be taken to minimize sample evaporation during analysis. Materials and Methods The miniature Centrifugal Fast Analyzer, the version of the centrifugal analyzer that we used in these studies, has been previously described (4, 5), as has its operation (4). Methodology In the quantitative samples were analyzed okinase procedure (6). Pack” kit; Calbiochem, reconstituted before studies, control and aqueous for glucose by a modified hexReagents for the assay (“StatSan Diego, Calif. 92112) were analysis by dissolving the con- tents of one vial in 2 ml of water, which was then added to and mixed with the contents of the second vial. Lyophilized control area (Monitrol I and II; Dade, Miami, Fla. 33152) were reconstituted according to the manufacturer’s recommendations. Aqueous standard solutions of NBS terial glucose were prepared ed distilled water. Quantitative measurement We measured Standard Reference Main benzoic acid-saturatof evaporative the effects of evaporation CUNICAL CHEMISTRY, losses. both chemi- Vol. 21, No. 13, 1975 1907 Table 1. Sample Cups Used in Evaporation Studies Dimensions Code no, Source 1 Laboratory Area, cm2 cmb 0.357 0.1001 0.380 0.391 0.1134 0.1207 0.422 0.439 0.1399 0.1513 -300 EP-1500 0.439 0.91 0.1513 0.6503 2.18 1.75 1.35 0.97 0.60 0.27 0.39 UC-100 0.69 0.3739 0.98 .200 400 0.69 1.00 0.3739 0.7853 0.73 0.30 NI-bOO 1.21 1.1499 0.72 TC-500 0.70 0.3848 0.48 SM-bOO 1.25 1.25 1.25 1.25 1.25 0.45 1.227 1 1.2271 1.2271 1.2271 1.2271 0.1590 3.43 1.28 -100 -150 -200 Products Ann Arbor, Mich 48106 -250 2 Eppendorf Tube Brinkman Instruments, Inc. Westbury, N.Y. CentrifiChem Sample Cup (0.25 ml) 3 Union Carbide Corp. Tarrytown, N.Y. 4 NilabSample Cup National Instrument Laboratory Co. Silver Spring, Md. 0.5-mI AutoAnalyzer Cup Technicon Corp. Tarrytown, N.Y. 5-mI SMAC Tube Technicon Corp. 5 6 7 -2000 -3000 4000 -5000 AB-50 ABS-i 00 Micro-Cup Depth, cm MT-50 Micro-Tube Hruden Diameter, Code and vol testede 0.58 0.24 0.40 Abbott Diagnostic Division South Pasadena,Calif. acup code followed bDjstance from by volume (&l) tested. top of cup to surface of liquid. and gravimetrically. In the chemical studies, the Centrifugal Fast Analyzer was used to analyze either control sera or an aqueous standard solution for glucose (6) as a function of time under several different experimental conditions. In the gravimetnc studies, various volumes of water or serum were dispensed into several different types of tared sample cups, and the weight loss of each was determined as a function of time by weighing the cup and its contents at 1-h intervals for as long as 8 h. We used an analytical balance that had a repeatability of 0.1 mg and that had been calibrated against NBS certified weights. Table 1 lists the identification, source, and critical dimensions of the various cups we used. cally miniature Estimation of Evaporative over a specific period of time from a cup of known geometry (Figure 1). The theoretical basis for the model was diffusion through a stagnant gas film (7). The following assumptions are made: (a) water diffuses upward through a stagnant film of air; (b) the mole fraction of water at the gas/liquid inter1908 CLINICALCFEMSTRY, N HZ-ZjI Vol. 21, No. 13, 1975 R PT. (DH2o) (Z2 Z1) - . - (1) p1’ - where NH2OIz=zi Losses Results of the evaporative studies led to the development of a mathematical model that allows one to estimate the quantity of a particular liquid lost by evaporation face can be calculated from the vapor pressure of water at room temperature; (c) the mole fraction of water in air at the top of the cup is the same as in the laboratory atmosphere; (d) the air/water mixture is an ideal gas; (e) the solubility of air in water is negligible; (f) the entire system is at constant temperature and pressure; and (g) that part of the cup that is above the liquid level can be approximated by a cylinder with the same diameter as the liquid interface. The applicable equation is, then:2 = rate of water evaporation face, mol/cm2 = gas/liquid 2Variables at the inter- . interface, and constants cm; included in the model are given metric units, because most current handbooka list them In SI units, the following units would be substituted: pressure, gas constant N/rn2 (1atm = = 101325N/rn2) 8.31433X 106 K All other units are as listed in text. cm3 - m2 N . . mol this in way. (Z2 Z1) - (Z2 The term in brackets is a constant (C) for a particular set of conditions, and can be readily calculated. Integrating Equation 5 between the initial height, h1, and the final height after evaporation, h1, gives Zt) - ZI (hf)2- (h1)2 C.t. (6) From the geometry of the cup, one may calculate the volume loss corresponding to the change in height of the stagnant TIME TIME #{149} Fig. 1. Cross-sectional view of a typical #{149} t sample which evaporationhas occurred during the time cup from air mass (h1 - h1) for a given time, tions It should be noted, however, that losses to convection are not included in the model, tf t. This model can then be used to predict evaporative loss from a given cup containing a specific volume of liquid under a selected set of environmental condiowing Results and Discussion = p Analytical top of cup, cm; The primary effect of evaporation is on analytical accuracy, because the concentration of dissolved solutes in a sample will increase as solvent evaporation continues, as is demonstrated in Figure 2, which shows the glucose concentrations of duplicate ali- atmospheric pressure, atm; DH2Oair = diffusivity of water in air, cm2/s; R = gas constant = 82.05 atm cm3/mol. K; T = temperature, K; = . Pain p = Pi-i2o(pH2o - = vapor pressure of water); p (RH) (pH2O)/100 (RH, relative humidity, %). With the incorporation of the appropriate terms, Equation 1 can be expressed in terms of the volume lost at the interface, as follows: Pair2 dv = - cm3 at . / s mol (NH2ZZ1, = -, quots of two control __-) The expression = (_J__, - . (Ar, cm2). g PH2O R . T A1 .ln-siu, . h (3) C rate of water evaporation -#{231},______--- density weight of water (g/mol); of water = A1 area of sample (g/cm3); cup at the liquid/air #{149} -4.0 #{149} -6.0 #{149} -8.0 #{149} 0 1I WITH 2I 3I 4 I I 2 I 3 I 4 I 5 OIL 30 25 Z1 (cm), height of stagnant air mass (i.e., the vertical distance from the surface of the air/ MONITROL - 20 45 liquid interface to the top of the sample cup). In addition, the relationship between the rate of evaporation, dv/dt, and the rate of change in the height of the stagnant as follows: air mass E I dh 3 into Equation dh = [p dt I for dv/dt from Equation MH2O’ (DH2Oair) PH2O - -20 0 - I I TIME 4, we have: . -5 -40 -45 - (4) the expression -O------0 Ui z dv 5/ 10 C can be expressed U Substituting -2.0 interface, cm2; = OIL -0 :.: at the interface, cm3/s; PH2O WITHOUT Pain 0.0 molecular I SO where = To 40.0 MONITROL (DH2Oair) . PH2O MH2O = of time. (2) then becomes: dt = as a function 2 mol dv/dt sera minimize evaporation, 75 zl of silicone oil (Sera-Seal; Abbott Diagnostics Div., South Pasadena, Calif. 91030) was layered over one of the aliquots. The results very clearly indicated that evaporation had occurred in the uncovered samples, because their glu- cmOs \ (MHZO h Effects of Evaporation R T - . ln P21 Pain] . I h (5) (HOURSI FIg. 2. Analytical effect of sample evaporation (change In solute concn) as a function of time, with and without oil coverIng sample surface CLINICAL CHEMISTRY, Vol. 21 No. 13, 1975 1909 Table - MICR010BE CUP 2. Factors Affecting Evaporative Loss 30 I. Time SAMPLE VOLUME . 200 pA SAMPLE DEPTH . 5 em SAMPLE AREA. 0.1399 en,2 BAROMETRIC PRESSURE - 740 TIME. 6 HOURS II. Environmental factors A. Ambient temperature 50 mm 7 Hg . .- B. Relativehumidity C. Air ..- 20 flow Ill. Sample cup properties - thus time is a very Loss critical factor in deter- mining the magnitude of evaporative loss. From the moment the sample is withdrawn from the patient until the final quantitative measurement is made, evaporation can occur throughout the analytical process and cause an appreciable analytical error. For example, the data that will be subsequently presented and discussed will demonstrate that this error can be as high as 40 to 50% over an 8-h period. Environmental factors. As would be expected, en- vironmental factors have a pronounced influence on the evaporative loss of a liquid from a sample cup. The mathematical model discussed earlier (Equation 3) can be used to demonstrate the effect of environmental factors on evaporative loss. Figure 3 shows evaporative loss as a function of ambient temperature and relative humidity; as may be seen, it is directly proportional to ambient temperature and inversely proportional to relative humidity. The strong influence that these two environmental factors exert on evaporation may be partially responsible for the seasonal fluctuations some laboratories experience in their quality-control data. A third environmental factor that potentially can cause the greatest evaporative loss is the magnitude of air flow within 1910 the laboratory. - .-,- .- -.----. 50 _.__. IS -- - 20 22 24 I 70 26 28 30 80 32 90 Fig. 3. Effect of ambient temperature and relative humidity as a function of time on evaporative loss from the Microtube sample cup technique Many factors influence the magnitude of evaporative loss; several of the more obvious ones are listed in Table 2. By using either actual measurements of the evaporative loss or the experimental model to estimate it, we have attempted to quantitate the effects of the more important factors. Time. Evaporation is a time-dependent phenomeand 6 60 cose concentrations increased as a function of time while the glucose concentrations of the covered samples remained nearly constant throughout the 5-h experiment. non, #{149}.- I C B. Sample cup environment C. Sample protection Evaporative -.-- .-. V. Instrumental factors A. Mode of operation Factors Affecting OO .- A. Design B. Volume capacity IV. Sample properties A. Nature of solvent B. Solutes C. Surface effects VI. Operator .-‘ As the air flow in- CLINICAL CHEMISTRY, Vol. 21, No. 13, 1975 0.4 ee 0.9 cm 1.2cm 1.2cm uu -0.2 ,nI 2-1.5 eel 3-025m1 1.25en, 4-I 085 U 5-0.5 ml Ol cm 7-0050 ml 6-10-5,0 eel Fig. 4. Cross-sectional views and diameters cups used in evaporation studies Numbers correspond to those in Table 1 for seven sample creases across the surface of a liquid/air interface, vapor is swept with it, providing a driving force for evaporation. For this reason, sample covers are provided with most instruments. However, as will be discussed later, appreciable evaporative loss can occur even when such covers are used. Sample cup properties. Although the evaporation of liquid from a sample cup is basically a function of the interaction of several environmental factors, its magnitude is influenced by the geometry, design, and physical properties of the cup. The effect of sample-cup geometry was determined by placing various volumes of distilled water into various types of tared sample cups and then weighing them at specified times to determine evaporative losses. Between weighings, unless otherwise specified, the sample cups were covered. The cups that were 3. Table Cup Environmental Relative humidity Ambient temperature (#{176}C) a Conditions and. Estted. Ba rometric pressure (mmlig) () vs Measured Evaporation Vapor Cups Relative loss (%/h) 3.7 5.5 11.0 16.0 16.2 1.1 0.5 2.3 14.0 0.5 0.8 1.1 1.5 2.2 3.2 1.0 0.8 0.7 0.8 0.9 1.1 17.2 22.7 2.3 2.9 3.7 5.3 8.2 0.3 0.2 0.2 0.2 rate Predicted (mug) Sample Measured Evaporation pressurec Diffusivityb (2/s) for Several Rates (l/h) AB-50 25.14 53 736.6 0,2660 214.2914 EP-1500 22.3 38 752.9 0.25147 20.11s9 t.-5O -ioo -150 -200 -250 -300 25.1 56 736.6 0.26142 23.977 NI-bOO 22.3 38 752.9 0.25147 20.1149 SM-bOO -2000 -3000 23.9 63 7146.6 0.2593 22.2143 TC-500 22.3 38 752.9 0.25147 20.1149 12.9 12.9 2.6 UC-l00 -200 22.3 36 71114.5 o.z6oi 20.1149 14.14 5.8 8.0 11.5 14.5 5.9 8.2 11.1 14.9 3,0 2.8 3.1 22.3 38 752.9 0.25147 20,1149 114.6 149 0.6 0.9 1.14 2.7 3.7 5.14 9,7 -18ooo -300 ..1iyj uc_3ood aSee 1 for Table bOiffusivity identification calculated the D where T = ambient Reference cValues McGraw dsample Hill, cups from K; and Perry, R. uncovered 1973, T (0.220)(-) = W. P., New York, were of the T0 = cups. and p (-), 273 K; P0= Braltain, H., 1.75 W. H., Chilton, 760 nHg; Interdiffusion C. H., Chemical P pressure, barometric of Gases Engineers and mm}fg (1 nisHg = 133 Pa). Vapors. Handbook, 5th ed., p 3_145. during the entire experiment. studied and their critical dimensions and volumes are listed in Table 1. Cross-sectional views of the cups are illustrated in Figure 4. The evaporation sample individual relationship temperature, Baynton, obtained sources and from -- rates obtained for these cups and the environmental conditions under which they were measured are summarized in Table 3. In general, the rate of evaporation was proportional to the surface area of the liquid and inversely proportional to the vertical height of the stagnant air mass which is located between the liquid surface and the top of the sample cup. The experiments summarized in Table 3 indicated that evaporative loss depends on the type of sample cup used. Because a gravimetric study is tiresome and time-consuming and there are literally hundreds of different types of sample cups, it was desirable to develop a model that could be used to predict evaporative loss for any cup of known geometry under specific environmental conditions. Consequently, we developed the model described in the section on Materials and Methods. The predictive capabilities of the model were eval- uated by comparing gravimetrically calculated agreement the evaporative losses for the seven cups studied measured with those by the model (Table 3). In general, the was good, indicating that the model is ap- proximately correct. Note that the discrepancies encountered always occurred when the liquid level was near the top of the cup. Under these conditions, differences between the predicted and measured values can be attributed to convective air currents and measurement errors. When the liquid level is near the top of the cup, convective air currents would be expected to have a more important effect. Since the model is based on diffusion of a vapor through a stagnant air mass, air convection would be expected to decrease the predictive power of the model, which is consistent with the data obtained in our study. In addition, when the liquid level is near the top of the cup, it is more difficult to measure the depth of the stagnant air mass; hence the predictive value of the model is more subject to error and uncertainties under these conditions. The results of these experiments and those preCUNICAL CHEMISTRY, Vol. 21, No. 13, 1975 1911 dicted by the model indicated a direct relationship between the volume of liquid placed in a sample cup of a particular design and the absolute quantity of liquid lost by evaporation. For example, when the evaporation data obtained from the UC cup are plotted as a function of time 5), the largest quantitative 400-gil sample, with and sample volume (Figure loss was observed with the lesser losses observed for the 300-, 200-, and l00-jl samples. Similar results were also obtained with the various volumes placed in the SMAC and MT sample cups (Table 3). When relating evaporative loss in terms of its effect on analytical error, it can be demonstrated that it is proportional to the relative loss of liquid from the sample. For example, the initial concentration of a given solute can be expressed as: on 0 U- (7) C0=3-, V0 where Co = initial concentration of solute; q = quantity of substance; Vo = initial volume of sample. After a finite time (t) in which an evaporative volume loss of Ve has occurred, the concentration of the so- lute then becomes: TIME (8) Cf=VOVe Relating the initial be shown that: to the final concentration, Co Cf V0 - V0 - () Ve greatest percentage and 300-id samples. loss, followed by the 400-, 200-, Thus one would expect the analytical error caused by evaporation to be greater in the 100-al sample than in the 400-, 200-, or samples, an expectation confirmed experimentally by analyzing various volumes of an aqueous glucose solution for glucose content as a function of time. The data obtained in this experiment (Table 4) are con- sistent with the above observation and indicate a greater analytical error owing to evaporation for the lO0-il sample; the smallest error was observed for the 3OO-il sample. Therefore, when the problem of evaporation is considered, one should relate the quantitative evaporative loss to the starting volume, because the analytical error is proportional to the relative loss instead of the quantitative loss. Consequently, the relative evaporative losses determined for the various sample cups are also listed in Table 3. The experiments discussed above demonstrated that evaporative loss should be expressed on a percentage or fractional basis in order to relate it to analytical error. This fractional loss can also be exCLINICAL CHEMISTRY,Vol. 21, No. 13, 1975 of cup volume and time it can Thus the change in concentration of the substance is proportional to the relative loss of liquid from the example. When the data shown in Figure 5 are replotted as a relative evaporative loss vs. time and sample volume (Figure 6), the l0O-tl sample is found to have the 1912 (HOURS) Fig. 5. Evaporative loss as a function for the Union Carbide sample cup pressed sample in terms of the change in depth of the liquid as evaporation occurs. For example, for a cup of constant diameter (Figure 1) the fractional loss (F) can be expressed as: (10) where F liquid;3 ration; shown model, fraction of liquid lost; h0 = initial depth of of stagnant air mass after evapoh1 = initial height of stagnant air mass, As earlier in Equation 6 of the evaporation the final height of the stagnant air mass is = hf = height given, after rearrangement, by the equation: (11) hf=v/h12+2.C.t=hl\/1+2hC2t The square root term for this expression can be expanded into a power series, and for small evaporation losses (e.g., when 2 C. ti/u2 << 1) the final height of the stagnant air mass is approximately: . (12) hf=hl(1+-+...) The initial depth of the liquid calculated from the relationship: (h0) can be measured directly or 4. V0 h0 = -., where Vo = initial volume of sample, and d = diameter of the cylindrical section of the cup. It should also be noted that this expression can be used an effective liquid depth should the cup contain a conical to obtain bottom. 36 / 32 00 H1 9 300 #{149} 400 #{149} 200 H1 H’ o 28 24 S on I- - /, 0 - air mass spheric parameters over it as well as the atmo- located included in the constant C. The height of the stagnant air mass can also be related the depth of liquid by the expression: to h=h0+h1, (15) where h = the rate of fractional losses) is: - 20 16 stagnant R - dF dt - (h height of the sample cup. Then the liquid loss, R, for short times (small C ho) - p . - MH2O. -ho-pH2o.R.T (h-h0) h (DH2O_air) ln2. (16) Pain #{182}2 - In addition to predicting the evaporation rate for a given cup, Equation 16 also suggests an optimum depth for filling the cup with liquid to reduce the effects of evaporation. The rate of fractional evaporation loss, R, is a function of h0 and is a minimum when the denominator of Equation 16 is a maximum. This occurs when: o,’II 0 I 2 3 4 5 6 7 d[(h TIME (HOURS) FIg. 6. Relative evaporative loss as a function and time for the Union Carbide sample cup -h0).ho] 0h -2h0; (17) dh0 of cup volume e.g., when h Table 14. Effect Error of Sample in Glucose Cup Volume on the Measureisents5 Sample 100 H1 due 4goitude to Evaporation (%) Thus, to minimize the fractional evaporative loss from a sample cup, the cup initially should be only half full. This somewhat surprising relationship has been confirmed experimentally, as shown by the data in Table 3. For example, when the fractional evapo- 0.0 rative losses obtained cuge volume 200 Hl 4 300 Error 0 1911 0.0 0.9 1970 3.1 1936 1.5 1928 1.1 19140 1.9 1.7 20110 6.8 1982 3.9 1972 3.14 1990 14.5 2023 6.1 2055 6.0 2187 assay 2176 with blank esmple - 30.O’C; Substituting the fractional 2 ci; 0.0 114.1 measured volume - 1907 7.9 2058 25.9 Error 0.0 1907 concentration temperature (%) (seg/I) lIe.14 21105 aGle sample (%) Cone. (mg/I) the reaction reaction time (%) 2080 under 6 sin; - of 7.9 conditions: wavelength assay = 3140 Os; equilibrium, correction. this expression for hf into loss of liquid becomes: h1 (i+---) C.t Equation 10, -h1 (13) which reduces from the MT sample cups were plotted as a function of cup capacity (Figure 7), the minimum loss occurred when the cups were approximately half full. Similar curves were also obtained for the SMAC and UC cups. The data also suggest that for a given sample cup a useful volumetric range to minimize evaporation would be from 25 to 75% of the 10.14 2102 analytical 122 4; type Error 19014 9.1 following volume - Cone. (mg/I) 4 Cone. (mg/i) 3.5 Error 1400 Time (h) Cone. (18) = of Analytical to cup capacity. Sample volumes below or above this range would be more severely affected by evaporation. Sample properties. The chemical and physical properties of a sample will affect evaporative loss. For example, the properties of the solvent in which the solutes of the sample are dissolved or suspended are important in determining the magnitude of the loss. In biological samples, this solvent is water; therefore, evaporation from such samples is a function of the physical properties of water, including vapor pressure, diffusivity, density, molecular weight, etc. When a liquid other than water is used as the solF Note that liquid given depth Equation (14) C.t h1.h0 14 predicts vent (e.g., an organic cess), its physical that the fraction of loss will increase linearly with time, and for a cup will depend on the product of the initial of the liquid in the cup and the height of the solvent properties from an extractive will be different pro- and the rate of evaporation will be affected accordingly. In most cases, the organic solvent will have a greater vapor pressure than water and a greater evaporative loss. CLINICAL CHEMISTRY, Vol. 21, No. 13, 1975 1913 2.0 #{149} CALCULATED #{149} ExPERNTAI. DATA DATA 1.8 1.6 1.4 1.2 2 on a 1.0 0 -J U428 0.6 422 20 40 60 80 100 % OP CUP CAPACITY 3 Fig. 7. Relative evaporative loss as a function of sample cup capacity, for the Microtube sample cup The inter- and intramolecular forces exerted between the solutes and solvent of a liquid sample will also affect evaporative loss. For example, it has been reported that evaporation of water was more rapid from buffered solutions of ovalbumin or hemoglobin than from solutions of various surface-active agents or from buffer alone (8). In a gravimetric study of the comparative evaporative losses of water versus serum samples as a function of volume size, we found the evaporative loss from serum samples to be consistently higher than those from water samples (Figure 8). There is also an interaction between the surface properties of the sample and the material used to fabricate the sample cup. If the surface of the cup is wet by the sample, the deeper meniscus will provide additional surface for evaporation. If the surface of the cup is nonwettable, the sample will have a shallow meniscus that will result in relatively less evaporative loss than from a similar cup fabricated from a wettable material. Thus, one means by which evaporative loss can be decreased is to use cups made of nonwettable material. Instrumental factors. Several instrumental factors, for example, the type of instrument used and the method of operation, influence the analytical error caused by evaporation. In a continuous-flow or discrete-type analyzer that is electronically calibrated against the chemical responses obtained from reference standards, evaporative loss may not be a problem, especially if the reference and patients’ samples 1914 CLINICAL CHEMISTRY, Vol. 21, No. 13, 1975 4 TIME (HOURS) Fig. 8. Evaporative loss as a function of cup volume and time, for both serum and water samples are treated exactly the same. Under these conditions, as evaporation occurs, a similar volume of liquid is lost from each; thus the analytical error caused by evaporation would be masked because of the ratioing mode in which the machine is calibrated. However, one should be aware that, because evaporation will occur at different rates for serum and aqueous samples (see Figure 8), evaporation may cause analytical problems when aqueous solutions of standards are used for calibration and sera obtained from patients are the samples being analyzed. In addition, to minimize the effects of evaporation, similar volumes of standards and patient samples should be placed into the sample cups. The instruments in which evaporation can potentially cause the greatest analytical error are the discrete-type analyzers that are operated in the batch mode, offer microvolume capabilities, and use stoichiometric factors instead of chemical calibration factors. For example, with these instruments, small volumes of samples (usually 500 jzl or less) are poured into cups that are subsequently placed into a carousel. During the course of the day, aliquots of sample are repetitively sampled from these cups as the technologist performs several different chemical analyses on them, sequentially and batchwise. Hence, the samples may remain in the cups for as long as several hours. Under these conditions, progressive evaporation of solvent from the small volumes involved will significantly increase the concentration of the dissolved analytes, especially if preventive measures are not taken. Previously we have discussed the role that environmental factors have on the magnitude of evaporative loss. The manner in which an instrument maintains temperature control can also influence evaporative loss if it changes the immediate or proximal environment of the samples. For example, evaporative loss will be increased in a machine that maintains the samples at an elevated temperature such as 30 or 37 #{176}C. In addition, if an open water bath is used to maintain temperature, it may increase the relative humidity and thus decrease evaporative loss. A fourth factor is governing the evaporative loss that might be expected from a particular instrument is the technique or means used to prevent or minimize evaporation. In most instruments, this consists of a cover that fits over the sample carousel and thereby protects the surface of the sample. However, one should be aware that appreciable evaporative loss can occur even if the sample cup is covered and convective air currents are eliminated. This loss is predicted by the evaporation model and was confirmed experimentally by measuring the evaporative loss from both covered and uncovered UC cups that contained 3OO-tl aliquots of water. In this study, the covered and uncovered sample cups had evaporative losses of 2.8% and 4.9% per hour, respectively (Table 3). Thus evaporative loss was retarded by covering the sample, but the loss even from the covered cup was appreciable. Technique. Another factor that influences the magnitude of evaporative loss is operator technique. For the most part, technique involves the use of common sense and good laboratory practice. For example, if the system requires sample covers, the operator should make a conscientious effort to use them, even though it may delay his work schedule slightly. In addition, he should not place a loaded sample car- ousel in an area where there is a draft or in a sunny location near a window. In general, evaporative loss attributable to technique can be minimized if the operator is aware of the problem and exercises care in his work. Minimizing Evaporative Loss These studies show ous analytical problem that evaporative loss is a seriand must be minimized. Several solutions to achieve this goal are possible: 1. Control and maintenance of the laboratory environment. The three factors that may be controlled to minimize evaporative loss are temperature, rela- tive humidity, and air flow. As in most situations, a compromise must be made, since the environmental conditions that would result in decreased evaporative loss (i.e., low ambient temperature, high relative humidity, and decreased air flow) would be very uncomfortable for the operator and might also result in op- erating vious, problems then, that with the system. a compromise must It becomes ob- be made be- tween comfort and minimized evaporative loss, which, under these conditions might mean an airconditioned laboratory having an ambient temperature of 21 #{176}C (70 #{176}F) and 50% relative humidity. If fluctuations in the laboratory environment are a recognized problem, one possible solution4 is the use of a chamber in which the samples are maintained at a reduced temperature and at an increased relative humidity during the time they are not actively in the loading process. However, care should be taken that condensate collecting on the walls and ceiling of the chamber does not fall into the sample cups and dilute their contents. A simple alternative to the use of an environmental chamber would be to cover and place the sample carousel in a refrigerator between loadings. 2. Covering the sample. Theoretically, evaporation can be minimized by keeping the specimen stoppered and the sample covered at all times and by minimizing the volume of the stagnant air mass located between the liquid level of the sample and the cover. However, since aliquots of the specimen must be sampled for analysis, this is often not a practical solution unless a means of sampling through the cover is available. Two options are available for this: (a) the cover would be of a rigid, semirigid, or permeable membrane that is punctured by the sampling probe; or (b) the cover could be an immiscible liquid such as a silicone fluid layered over the top of the sample and through which the probe can easily pass. Both of these options have disadvantages; the first requires a strong and inflexible probe, the availability of which is limited, especially for 1- to 10-id volumes of sample, while the second risks contaminating the sample probe with the silicone fluid. Also, as shown in Figure 9, care must be taken to ensure that an adequate volume of silicone fluid is used; otherwiser part of the surface of the sample will be exposed and evaporative loss will still occur. 3. Sample cup selection. As demonstrated earlier (Table 3), evaporative loss occurs at different rates from cups having different cross-sectional designs. In general, evaporative loss is less for tall cups (cups 1, 2, and 6) and greater for short cups (cups 3, 4, 5, and 7). Thus evaporative loss can be minimized by the use of a particular cup design having a relatively large height-to-diameter ratio. This condition is fulfilled by the 0.2-mi Microtube (cup 1, Figure 4). The validity of this selection is predicted by the mathematical model and has also been confirmed experimentally (Figure 7, Table 3). The minimal evaporative loss from the Microtube led us to consider using this type of cup in the sample/reagent loader (5) that has been developed for use with the miniature Centrifugal Fast Analyzer. When selecting both theoretical our experimental Dr. James co, California; Penton, personal a sample cup, one has to consider and practical aspects. For example, results, as well as the mathematical Institute for Health communication. Research, San Francis- CLINICAL CHEMISTRY, Vol. 21, No. 13, 1975 1915 I- on 0 -I 1. TIME (HOURS) Fig. 9. Evaporativelossand percent error for the Abbott ABA-i 00 sample cup as a function of surface treatment and time Fig. 10. Modif led turntable of the sample/reagent loader (min- iature Centrifugal Fast Analyzer) model, indicated that evaporative mized by decreasing the diameter loss can be miniof a cup relative to its height. However, there is a practical limitation to the benefit gained by this approach, because filling the cup with sample becomes an increasing problem as the diameter of the cup is decreased. In addition, the sampling probe that is inserted into the cup may also impose a practical limitation on the minimum diameter of the cup. These problems were considered specifically with regard to the dimensions of the Microtube cup. It was found that samples could be very easily introduced into this cup via a disposable pipette or a similar type of pipetting device. In addition, we found that it was possible, with the assistance of a probe guide, to position a sampling probe over the cup and then direct the probe into its con- tents for sampling. Consequently, the turntable of the sample/reagent loader was modified to accept a carousel that holds 17 of the Microtubes (Figure 10). To demonstrate that the use of Microtubes will minimize the analytical conducted an experiment of an aqueous standard effects of evaporation, we in which various volumes solution of glucose were and their glucose content was placed into Microtubes measured as a function of time. The volumes studied were 50, 100, and 200 zl, with four replicate samples 1916 CLINICAL CHEMISTRY, Vol. 21, No. 13, 1975 being assayed for each volume. For reference purposes, four tubes were filled with 200 l each and capped between loadings. The other tubes remained open during the entire experiment. The results (summarized in Table 5) indicate that very little evaporation occurred. For example, the 8-h loss was only 3.5% for the 50-il sample, while the losses for the 100- and 200-gil samples were hardly detectable. The samples were also assayed 24 h after the start of the experiment. At this time, evaporation had begun to have a noticeable effect on the glucose concentration of the uncapped samples; however, this is merely illustrative and would not present a problem in routine analyses, because samples are not usually allowed to remain in their cups that long. This study with the Microtubes pointed out an additional advantage that was gained by using these cups, i.e., sample volumes as small as 50 tl could be used and processed. In fact, by positioning the sample probe to sample at the bottom of the tube, a 10-tl aliquot can be obtained from a total sample as small as 20 gil. This low-volume capability prove very useful cal studies. in pediatric and small-animal volume should clini- Table 5. Effect of of Samples Evaporation Placed in on the Microtube Glucose Sample Content Cups _____________________________________________________ We thank J. B. Overton for performing some of the clinical analyses. The technical advice and direction provided by C. D. Scott, who initiated the development of the evaporation model, and by S. E. Shumate, who suggested descriptive improvements in it, are greatly appreciated. The technical assistance of W. F. Johnson, W. A. Walker, R. A. Mathis, and D. V. Maxey in designing and modifying the sample-reagent loader is also acknowledged. In addition to these Oak Ridge personnel, we are indebted to Dr. Donald S. Young, NIH, Bethesda, Maryland, for his helpful recommendations and for providing some of the sample cups used in this study; to Dr. Harvey Mohrenweiser, National Center for Toxicological _________ _________ _________ __________ cap 200 4 200 Il 100 4 50 cl Sampl a volume + Time (h) ssa RSD (%) 0 2002 0.7 1 1996 0.5 2 l o.1e a 531) a 531) 531) 1997 0.9 1999 0.6 2000 0.6 0.14 1999 0.5 1997 11 1996 0.7 1998 0.6 2002 0.6 a 3 1989 1.3 2008 0.6 1 0.9 1990 0.7 14 2039 0.7 2026 0.8 2025 0.7 2005 0.5 Research, Jefferson, Arkansas, rotubes n the sample-reagent source of them; and to Dr. Health Research, San Francisco, Rodgerson, UCLA, Los Angeles, criticism of this manuscript. 5 2030 0.1 2010 0.3 2037 0.5 2008 0.6 Work described stitute of General 6 203]. 0.9 2030 0.5 2033 0.5 1999 1.5 Space 7 2057 0.14 2007 0.6 2022 0.9 1995 0.14 8 search, tion. 24270 0.2 2017 o.6 2027 0.6 1985 0.8 2311 0.6 2176 0.9 0.6 2019 214 aGlumee concentration In mg/liter, 2180 mean of four measurements Administration, and the for suggesting the use of the Mic. loader and for directing us to the Widdowson, Institute for Graham California, California, and Dr. Denis for their advice in this study was supported by the National Medical Sciences, the National Aeronautics the National Center for Toxicological Energy Research and Development 0. and Inand Re- Administra- 1.1 at each time. References In summary, that current the loss of liquid oration studies from can be a serious have demonstrated a sample problem, caused especially by evap- when mi- croliter volumes are involved. The magnitude of this loss is determined by the interrelationship of a complex set of variables that include environmental, instrumental, and operational factors as well as the chemical and physical properties of the sample and its container. Because the error caused by evaporation can, in some instances, be as high as 25 to 50%, steps must be undertaken to minimize its effect. Evaporative loss can be minimized by controlling the laboratory environment, selecting a sample cup of a favorable design, filling the cup only half full of sample, using effective sample covers, and following good laboratory practice. even with microliter to 1 to 2% or less. In this way, the analytical error, volumes of sample, can be held 1. Loeb, H. G., Tramell, P. R. Szepessy, G., et al., Effect of a sample evaporation retardant on enzyme activity results with the Abbott Bichromatic Analyzer-100. Clin. Chem. 18,698 (1972). R. E., Automation and on-line computers. In Clinical Principles and Technics, 2nd. ed., R. J. Henry, D. C. Cannon, and J. W. Winkelman, Eds., Harper and Row, Hagerstown, Md., 1974, p 214. 2. Thiers, Chemistry, 3. Nishi, H. H., and Young, D. S., Concepts and design of a mechanized microchemistry system for discrete samples. In Microchemical Techniques, M. Werner, Ed., John Wiley and Sons, in press. 4. Burtis, C. A., Johnson, W. F., Mailen, J. C., et al., Development of an analytical system based around a miniature Fast Analyzer. Clin. Chem. 19,895 (1973). 5. Burtis, C. A., Johnson, W. F., and Overton, J. B., Automated loading of discrete, microliter volumes of liquids into a miniature Fast Analyzer. Anal. Chem. 46,786 (1974). 6. Tiffany, T. 0., Jansen, J. M., Burtis, C. A., et al., Enzymatic kinetic rate and end-point analyses of substrate by use of a GeMSAEC Fast Analyzer. Clin. Chem. 18, 829 (1972). 7. Bird, R. B., Stewart, Phenomena, John Wiley W. E., and Lightfoot, E. N., Transport Sons, New York, N.Y., 1960, p 522. and 8. James, L. K., and Berry, D. J. 0., Evaporation protein films. Science 140, 312 (1963). enhancement CLINICAL CHEMISTRY, Vol. 21, No. 13, 1975 by 1917
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