CHAPTER 10 SAMPLE QUIZ QUESTIONS 10.1. What material is commonly substituted for silica sand to prevent silicosis in blasting workers? ANS: steel shot ref. p. 202 10.2. Ventilation is considered which of the following strategies to hazard control? a. b. c. d. Engineering Administrative Work practice Personal protective equipment ref. p. 200 10.3. For each of the following industrial materials, suggest substitutes that are feasible for some operations and that prevent certain hazards: Silica (for blasting) ANS: Lead-based paint Freon (as a propellant) Volatile organic compounds steel shot iron oxide pigments propane water-based solvents ref. p. 201-202 10.4. What is the name given to a type of ventilation system that can be likened to "sweeping dirt under the rug?" ANS: dilution ventilation ref. p. 202 10.5. Which of the following types of ventilation most resembles sweeping dirt under the rug? a. b. c. d. e. dilution ventilation exhaust ventilation push-pull ventilation makeup air ventilation ordinary heating and air conditioning systems ref. p. 202-203 10.6. Which of the following solutions is preferred for the problem of toxic air contaminants arising from the surface coatings of materials during the welding process? a. b. c. d. ventilation removal of the coatings prior to welding substitution of crimping or other joining process to replace welding provision of respirators for the welder ref. 200-201 10.7. One part of a manufacturing process for metal products involves tumbling the parts in an abrasive, and the noise in the area of this operation is measured at 94 dBA. An acoustics engineering firm has designed a barrier for enclosing this operation that engineers claim will attenuate the absolute sound pressure by 50%. If the claim is correct, calculate the new noise level in dBA generated by this operation. ANS: The 50% reduction is equivalent to dividing the noise in half. equivalent to a 3dB decrease in noise level. Thus, This is New noise level = 94 dBA - 3 dBA = 91dBA ref. p. 211-212 10.8. A particularly noisy process is operated by a single operator working at a control console. The 8-hr TWA exposure level for this operator is 96 dBA. The company has initiated an engineering project to alleviate the problem and has two plans: Plan A - Move the operator's control console from its current position 5 feet from the source of the noise to a point 10 feet away. Plan B - Enclose the noise source in an enclosure that would be effective in reducing the absolute sound pressure level of the noise by 75%. What would be the new decibel exposure level if a. Plan A were carried out ANS: Doubling the distance reduces the noise level by a factor of 4. The dB level is thus reduced by half twice or 6 dB. New dB reading = 96 - 6 = 90 dB. b. Plan B were carried out ANS: Reducing noise by 75% is reduction by a factor of 4 or a 6 dB reduction. New dB reading = 96 - 6 = 90 dB c. Both Plan A and Plan B were carried out ANS: Each plan would reduce noise by a factor of 4, resulting in a 16-fold reduction or 12 dB reduction. New dB reading = 96 - 12 = 84 dBA. ref. p. 211-218 10.9. Which of the following would be most effective in dealing with a work-related noise exposure problem? a. Enclose the noise source with a barrier that reduces the noise level by 50%. b. Position the operator at a distance twice as far from the source of the noise. c. Rotate personnel so that each worker is exposed to the noise source for only one-half shift. d. Provide ear protection that cuts the noise level by one half. ref. p. 211-218 10.10. Which of the following would be least effective in dealing with a work-related noise exposure problem? a. Enclose the noise source with a barrier that reduces the noise level by 50%. b. Position the operator at a distance twice as far from the source of the noise. c. Rotate personnel so that each worker is exposed to the noise source for only one-half shift. d. Provide ear protection that cuts the noise level by one half. ref. p. 211-218; also earlier chapters that emphasized the preference of engineering and administrative controls over personal protective equipment. 10.11. From the perspective used by the federal enforcement agency, rank the following solutions to a worker noise exposure problem (from most effective,"1", to least effective,"4"). Enclose the noise source with a barrier that reduces the noise level by 2 50%. 1 Position the operator at a distance twice as far from the source of the noise. 3 Rotate personnel so that each worker is exposed to the noise source for only one-half shift. Provide ear protection that cuts the noise level by one half. 4 ref. p. 211-218; also earlier chapters that emphasized the preference of engineering and administrative controls over personal protective equipment. 10.12. What is a "threshold shift?" ANS: an indication that a worker's hearing has been damaged ref. p. 222 10.13. A "threshold shift" is a. a hazard of walking and working surfaces b. an administrative control for rotating employees exposed to excessive noise c. a barrier to continued attenuation of a noise source d. an indication that a worker's hearing has been damaged ref. p. 222 10.14. A "threshold shift" is an indication that a worker's hearing has been damaged. a. true b. false ref. p. 222 10.15. A "threshold shift" is a hazard of walking and working surfaces. a. true b. false ref. p. 222 10.16. A "threshold shift" is an administrative control for rotating employees exposed to excessive noise. a. true b. false ref. p. 222 10.17. A "threshold shift" is a barrier to continued attenuation of a noise source. a. true b. false ref. p. 222 10.18. List the elements of an effective hearing conservation program. ANS: audiometric testing, noise monitoring, calibration of equipment, training, warning signs for noisy areas, recordkeeping of audiometric tests and equipment calibration ref. p. 223 10.19. Hearing damage at what noise frequency is viewed as typical of industrial exposures? ANS: 4000 Hz ref. p. 223 10.20. Which of the following noise frequencies is viewed as typical of industrial exposures? a. b. c. d. 1000 Hz 4000 Hz 10000 Hz 20000 Hz ref. p. 223 10.21. Gamma rays and X rays typify which of the two primary classes of radiation? ANS: ionizing ref. p. 223 10.22. Radio waves and microwave radiation typify which of the two primary classes of radiation? ANS: non-ionizing ref. p. 223 10.23. The best exhaust ventilation systems are the "push" types. a. true b. false ref. p. 203 9.24. You are requested to design a general exhaust ventilation system to deal with a process that leaks bromine into the plant air at the rate of one cubic inch per hour. Calculate how much flow in cubic feet per hour is needed to keep the bromine vapors within OSHA limits (PEL and AL). Show your calculations. ANS: The PEL is 0.1 ppm. for PEL: 1 ft. 3 1 in. /hr x ----12 in. --------------------X 3 = 0.1 X = 106/1728 = 578.7 ft3/hr X = 5787 ft3/hr 0.1 -----106 The AL is 1/2 PEL and would require a ventilation system of double the capacity required to meet the PEL. for AL: x = 2 x 5787 = 11574 ft3/hr ref. p.205-206 10.25. Which is a preferred design for exhaust ventilation systems? (a) (b) ANS: b ref. p. 202 10.26. Which is a preferred design for exhaust ventilation systems? ANS: b ref. p. 203 10.27. Identify the device indicated by the large arrow. What is its purpose? ANS: pressure switch--to switch on alarm when filter needs service ref. p. 204 10.28. The device shown is a a. b. c. d. tornado cyclone hurricane heat pump ref. p. 206 10.29. The purpose of the device shown is a. b. c. d. to remove particulates to absorb toxic gases to act as a heat exchanger none of the above ref. p. 206-207 10.30. The purpose of the device shown is a. b. c. d. to remove particulates to absorb toxic gases to act as a heat exchanger none of the above ref. p. 206 10.31. The purpose of the device shown is a. b. c. d. to act as a heat exchanger to remove particulates to absorb toxic gases none of the above ref. p. 206 10.32. The purpose of the device shown is a. b. c. d. to absorb toxic gases to remove particulates to act as a heat exchanger none of the above ref. p. 206 10.33. The purpose of the device shown is to a. b. c. d. reduce reduce charge remove ionizing radiation non-ionizing radiation particles toxic gases ref. p. 207 10.34. The purpose of the device shown is to a. b. c. d. reduce reduce remove remove ionizing radiation non-ionizing radiation particulates toxic gases ref. p. 207 10.35. The device shown is identified as . ANS: an electrostatic precipitator ref. p. 207 10.36. The device shown is known as a a. b. c. d. packed tower wet scrubber cyclone precipitator electrostatic precipitator fabric collector ref. p. 208 10.37. What is the specific purpose of the electric motor indicated by the large arrow? ANS: drive a vibrator ref. p. 209 10.38. Which (pressure vs. time) waveform represents a low pitched soft sound? a b c D ANS: a ref. p. 210 10.39. Which (pressure vs. time) waveform represents a high pitched soft sound? a b c D ANS: b ref. p. 210 10.40. Which (pressure vs. time) waveform represents a low pitched loud sound? a b c D ANS: c ref. p. 210 10.41. Which (pressure vs. time) waveform represents a high pitched loud sound? a b c D ANS: d ref. p. 210 10.42. Assume the worker in the diagram is equidistant from each machine and compute noise exposure. ANS: Combining the noise from sources A & B: Source A (86 dBA) + Source B (86 dBA) doubles the sound exposure and increases the db level of 3 db to 89 dBA. Then combining this resultant 89 dBA with Source C (82 dBA) we get a difference between the sources of 89-82 = 7 db. Using Table 10.1, this results in an incremental db of 0.8 dB. So, 89 + 0.8 = 89.8 dBA. Finally, Source D is a mere 78 dB for a difference of 89.8 - 78 = (approx) 12 dB. According to Table 10.1, a difference of 12 dB between sources would represent a combined noise level of 89.8 + 0.2 = 90 dBA ref. p. 212-213 10.43. The diagram illustrates what device? ANS: sound-level meter ref. p. 217 10.44. The diagram illustrates a. b. c. d. absolute noise pressure and pitch noise enclosure effectiveness octave band analysis none of the above ref. p. 218 10.45. The diagram illustrates a. b. c. d. absolute noise pressure and pitch noise enclosure effectiveness octave band analysis none of the above ref. p. 222 10.46. You are requested to design a general exhaust ventilation system to deal with a process that leaks hexachloroethane into the plant air at the rate of one cubic inch per hour. How much flow in cubic feet per hour is needed to keep the hexachloroethane vapors within OSHA limits (PEL and AL)? The PEL is 1 ppm. ANS: AL = 1/2 PEL = (1/2)(1 ppm) = .5 ppm 1/x = .5/106 = .5 x 10-6 x = 2.0 x 106 cu.in./hr 1 ft3 = (12 in)3 = 1728 in3 In cubic feet per hour: x = (2.0 x 106 cu.in./hr)/(1728 in3/cubic foot) = 1157.4 ft3/hr ref. p. 205-206 10.47. Noise Source A has a sound power level of 99 dB, and noise Source B has a sound power level of 82 decibels. Compute the ratio of absolute sound power between Source A and Source B. NOTE TO INSTRUCTOR: This examination question goes beyond the scope of the text. It is a technical question intended for students who have an engineering or science background. Supporting lecture notes for instructors who desire to teach this technical extension of Chapter 10 topics are available from the author. ANS: dB difference = 99dB – 82dB = 17dB = 10 log10 [KW/W] = 10 log10 K 1.7 = log10 K K = 50.12 10.48. An air sample bag is needed at the PEL for carbon disulfide (20 ppm). The smallest quantity of carbon disulfide available for this experiment is 5 ml. Calculate the minimum capacity air sample bag necessary for this experiment. Show your calculations. ANS: 5ml/X = 20/1,000,000 X = = 5,000,000/20 = 250,000/1000 = 250,000 ml 250 liters ref. p. 205-206 also see Chapter 9 for concepts of ppm 10.49. A certain drying process produces 5 cubic feet of methanol vapors per hour. The PEL for methanol is 200 ppm. If general exhaust ventilation is used, calculate how much flow in cubic feet per hour is needed to keep the methanol vapors within OSHA limits. Show your calculations. ANS: PEL ---106 E = 5(106) -------PEL = = liberated --------exhaust = 5(106) ------= 200 5 --E 25,000 ft3/hr ref. p. 205-206 10.50. Explain why it seems so difficult to reduce noise decibel levels even by a “small” amount, such as 5 or 6 decibels. ANS. In terms of absolute sound pressure level, a reduction in decibel level of 5 or 6 decibels is NOT really a “small” amount. Due to the logarithmic ratio scale, a reduction of noise level by only three decibels corresponds to a reduction in the absolute sound pressure level by a factor of two (that’s cutting the sound pressure level IN HALF). A reduction of 6 dB corresponds to reducing the absolute sound pressure level by 75% (or a factor of four). ref. p. 211-212, 218 A more detailed answer follows: ANS. The decibel scale is deceptive because it represents a logarithmic ratio of absolute sound pressures. The range of absolute sound pressures that the human ear can sense is incredibly large. In terms of absolute sound pressure the loudest sound heard is millions of times louder than the faintest audible sound. On the decibel scale an increase of only 3 decibels represents a DOUBLING of the absolute sound pressure. Extending this logic, increasing the decibel level by 6 decibels (3 decibels and then 3 decibels again) doubles the absolute sound pressure TWICE, thus QUADRUPLING the absolute sound pressure. Conversely, reducing the noise level by 6 decibels represents cutting the absolute sound pressure in half TWICE, which is the same as reducing it by a factor of 4 (reducing it 75%). So, reducing noise levels by 5 or 6 decibels is a very significant reduction indeed. It is no wonder that it is so difficult to reduce decibel levels by this much. ref. p. 211-212, 218 10.51. Explain, in terms easily understood by workers and managers, the following physical characteristics of occupational noise: a. the physical characteristic of noise that gives rise to the sensation of pitch. ANS. Pitch varies as the frequency of the pressure vibrations: the higher the frequency of the vibrations, the higher the perceived pitch. b. the physical characteristic of noise that gives rise to the sensation of loudness. ANS. Loudness is the sensation that comes from sensing the amplitude of the pressure variations in the sound wave. Thus, if the oscillations of absolute pressure are great, then the sound will be perceived as a loud sound. c. how noise is affected by the distance to the source (in what way and at what proportional rate). ANS. The loudness of noise varies inversely with the square of the distance from the source of the sound. Thus, if the source is moved away to a distance twice as far as the original distance, the absolute pressure level received will decrease by a factor of 4 (i.e., 2 squared). d. how doubling the absolute sound pressure affects decibel level (in what way and by how much). ANS. Doubling the absolute sound pressure results in an increase in the decibel ratio of 3 dB. Conversely, cutting the absolute sound pressure in half reduces the decibel ratio by 3 dB. ref. p. 209-212 & 218-219 10.52. Describe some engineering solutions to the problem of toxic air contaminants arising from surface coatings during the welding process. Indicate a priority to rank the preference for the solutions to the problem. ANS. The best solution, if feasible, would be to eliminate the welding operation by substituting a crimping or other joining operation that does not require welding. The second best solution would be to eliminate the source of the contaminant by removing the surface coating prior to the welding process. If these solutions are not feasible or are not satisfactory for the process, the provision of a ventilation system would be a possible engineering solution to the problem. ref. p. 200-201 10.53. An operator is exposed to the following sources of noise: Source A: Source B: Source C: 81 dBA 83 dBA 85 dBA Perform calculations to worker. Show your work. determine the approximate overall noise exposure to the ANS. Combining Sources A & B: difference = 2 dB, so add 2.1 to louder source: 83 + 2.1 = 85.1 (approximately 85 dB) Combining with Source C: the difference is nearly zero, so add 3 dB: 85 + 3 = 88 dB ref. pp. 212-213, especially Table 10.1, p. 212 10.54. An operator working an 8-hour shift is exposed to 85 dbA the first half of the shift and 92 dbA the second half. Calculate the noise dose. Does the total dose exposure exceed the OSHA PEL? Does it exceed the AL? ANS. From Table 10.2, p. 215, the allowable noise dose for 85 dB is 16 hours. The allowable noise dose for 92 dB is 6.2. Computing ratios for partial doses and adding them to calculate the total dose exposure (Eqn. 10.1, p. 214): D = 4/16 + 4/6.2 = .25 + .645 = .895 Since .895 < 1.0, the PEL is not exceeded. Since .895 > .5, the AL is exceeded. ref. pp. 214-216
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