Standardized Concrete Sample Numbering g System y Florida Department of Transportation State Materials Office Mr. Donald Bagwell Ms. Susan Blazo Purpose A uniform numbering system for concrete lot numbers and samples utilizing the Sample Numbering System & the Sample No. – Lot No. Report Why a Numbering System: • To provide a standard numbering system for both samples and lots • To ensure the concrete is verified per the current specification • To reduce or eliminate spread sheets needed to track current concrete sample and lot numbers • To identify Materials Certification issues and concerns during the life of the project July 2010 Implementation • In conjunction with this presentation, review the following g documents: – Materials Bulletin 03 03--10 posted on State Materials Office website – Updated Instructions posted on State Materials Office website July 2010 Implementation • In conjunction with this presentation, review the following g documents: – Updated LIMS tutorials – detailed explanation of all changes g and new information stepp byy stepp • Structural Concrete Plastic Properties Sample Instructions • Structural Concrete Compressive Strength Sample Instructions • Many others including Concrete Project Reports July 2010 Implementation • Use numbering system on ALL PROJECTS • Begin numbering samples in sequence per mix design starting with 0001 • Do not repeat sample numbers under the same mix Sample Numbering System Example CP10001Q {{C}} {{P1}} {0001} { } {Q} Sample Numbering System Concrete {C} {P1} { } {0001} {000 } {Q} P1 = Class I (Pavement) C1 = Class I C2 = Class II B2 = Class II (Bridge Deck) S3 = Class Cl III (Seal) (S l) C4 = Class IV S4 = Class IV (Seal) D4 = Class IV (Drilled Shaft) S5 = Class V (Special) C5 = Class V C6 = Class VI Sequential Sample l Number Sample Level Sample Numbering System Precast/ Prestressed {{P or o B}} {C4} {C } {0004} { } {Q} P1 = Class I (Pavement) C1 = Class I C2 = Class II B2 = Class II (Bridge Deck) S3 = Class Cl III (Seal) (S l) C4 = Class IV S4 = Class IV (Seal) D4 = Class IV (Drilled Shaft) S5 = Class V (Special) C5 = Class V C6 = Class VI Sequential Sample l Number Sample Level Sample Numbering System Concrete {C} {{AG} G} {{0001}} AG = Auger Cast Pile Grout SP = Slab Replacement FR = Fabric Formed Riprap LM = Latex Modified Concrete LW = Light Li ht Weight W i ht Concrete C t NG = Non-Shrink Grout NS = Non-structural Sequential Sample l Number Not all the applications require a mix design number at login. These are suggestions for numbering these materials as a standard t d d for f tracking. t ki Sample Numbering St t l Cl Structural Classes CLASS OR TYPE OF CONCRETE NUMBERING SEQUENCE CLASS I (PAVEMENT) CP10001Q THRU CP19999Q CLASS I CC10001Q THRU CC19999Q CLASS II CC20001Q THRU CC29999Q CLASS II (BRIDGE DECK) CB20001Q THRU CB29999Q CLASS III CC30001Q THRU CC39999Q CLASS III (SEAL) CS30001Q THRU CS39999Q CLASS IV CC40001Q THRU CC49999Q CLASS IV (DRILLED SHAFT) CD40001Q THRU CD49999Q CLASS V (SPECIAL) CS50001Q THRU CS59999Q CLASS V CC50001Q THRU CC59999Q CLASS VI CC60001Q Q THRU CC69999Q Q Sample Numbering Miscellaneous Concrete CLASS OR TYPE OF CONCRETE NUMBERING SEQUENCE AUGER CAST PILE GROUT CAG0001 thru CAG9999 CONCRETE SLAB REPLACEMENT CSP0001 thru CSP9999 FABRIC FORMED RIPRAP CFR0001 thru CFR9999 LATEX MODIFIED PC CONCRETE CLM0001 thru CLM9999 LIGHT WEIGHT CONCRETE CLW0001 thru CLW9999 NON--SHRINK GROUT NON CNG0001 thru CNG9999 NON--STRUCTURAL NON CNS0001 thru CNS9999 NOTE: Not all the applications above require a mix design number at login. For those materials, the Concrete Sample Login screen cannot be used to log the samples into LIMS. The table shows suggestions for numbering these materials as a standard for tracking. Sample Numbering System Notes • When design mix changes, the new sample numberingg sequence q should begin g with the number “1” except when a mix design y been used on a number that has already project is reused Sample Numbering System Notes (cont.) • When a mix design number is reused on a pproject, j , pick p upp the sample p number where you left off • There is no case where you would have duplicate sample numbers under the same mix design Sample Numbering System Notes (cont.) • For example on a project you might: – Start with Mix #1 for 50 samples – Switch to Mix #2 for 40 samples – Switch back to Mix #1 for 49 more samples Sample Numbering System Notes (cont.) • • • • Mix #1 – FDOT Sample numbers 00010001- 0050 p numbers 0001 0001--0040 Mix #2 – FDOT Sample Mix #1 – FDOT Sample numbers 00510051-0099 p No. – Lot No. report p will separate p the The Sample FDOT sample numbers based on the Mix Design Numbers Sample Numbering System Notes (cont.) • Sample Number characters may be either alpha or numeric • Samples for Precast/Prestressed Concrete may begin with the alpha character “P” P or “B” B • See Sample Numbering System Instructions for specific details regarding prestressed samples on a project Sample Numbering and LIMS Login • Sample Numbering System and Sample No. No – Lot No. Report work together • LIMS llogin i information i f i is i critical i i l to ensuring the system works – FDOT Sample Number – Lot Number – Quantity Represented LIMS Concrete Sample Log In Screen Must be used for any structural sample requiring a concrete mix design at login (Material ids 145F, 145L, 146F, 146L, 154, 159F, 159L, 160F, 160L) LIMS Single Sample Log In Screen May not be used for any structural sample requiring a concrete mix design at login (Material ids 145F, 145L, 146F, 146L, 154, 159F, 159L, 160F, 160L) Sample Tracking • Once the information is correctly entered in LIMS, use the Run Sample No. - Lot No. report p to track the status • Run the report prior to each placement or as deemed appropriate pp p such as: – Prior to any placement to verify the consecutive sample numbers – Monthly – Quarterly Sample Tracking • The report will show if: – QC Samples verified/not verified by Design Mix Number – Samples not tested – Samples not entered in LIMS – Duplicate FDOT sample Numbers under the same mix design Log into LIMS Sample No. - Lot No. Report Under U d C Contract t t Reports, Select Production Reports Under Production Reports, Select Concrete Reports Then Select Sample No.-Lot No. Report Select Contract Reports Type in FIN# * Discrete Value is the FIN# Enter the “Discrete Value” then press the “Add” button. Repeat for multiple FPNS if desired. The value will move to the bottom box. Press the “OK” button to obtain the report. Example of reportt with ith potential issues No sample or QC sample number No sample quantity No QC S Sample l Number 1. No QC Sample Numbers 5 or 7 Example of report with potential issues Duplicate samples under the same mix design Sample numbers should have been sequential instead of starting over with 1. Example of reportt with ith no issues Example of reportt with ith duplicate plants for the same mix design Plant 1 Plant 2 Plant 3 Questions? • Any questions? • For more information contact State Materials Office – Donald Bagwell – 352.955.6645 352 955 6645 – Susan Blazo – 352.955.6669
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