Embracing Challenge Gas Sample Probe Series SP® Version SP3200V and SP3200 for sampling from Ex-zone 2 or 22 SP3200V/HEX5.1 Special Features Approval according to ATEX, CSA and FM for sampling from Ex-zone 2 or 22 resp. Class I Division 2 Approval according to ATEX, CSA and FM for mounting in Ex-zone 2 or 22 resp. Class I Division 2 Different options for test gas feeding, back purging and shut-off Optimum operational reliability Universal applicability Adaption to nearly all process condi- tions due to its compact and modular design Easy mounting and maintanance Small volume, fast response time Application The M&C sample probes version SP3200V and SP3200 are used for continuous extraction of explosive gases (Ex-zone 2 or 22) from dust loaden, high temperature and/or humid processes. The probes can be mounted in Ex-zone 2 or 22. Both versions differentiate only in the sealing material of the filter housing. Version SP3200V has got a sealing out of FPM for types which are heated up to max.185°C and version SP3200 has got a sealing out of graphite for all versions heated up to more than 185 °C. For M&C probe version SP3200(V), the heaters version HEX5-1.08 or HEX5-2.08 are available as option (see Data sheet 2-3.1). Description The probe can be operated with both heating versions in Ex-zone 2 and 22 resp. Class I Division 2, Groups A/B/C/D. The sample probes are designed for easy installation, reliable operation and troublefree maintenance. They are versatile in application and depending on the task to be performed, various pre-filters series V12 or V20 with integrated volume displacer, optional with extension tubes, not included in the scale of delivery, can be simply screwed into the mounting flange of the basic probe. For error control the sample gas flow rate has to be monitored externally. This M&C stainless steel or ceramic filter element with a large surface and high capacity is located in the external housing. The design offers little or no stagnant space outside the process. The probe housing is covered with a protection shield which is part of the Ex-approval. The probes are designed in such a way that changing the filter element is possible without the use of tools. In this operation, neither the sample probe tube nor the sample line need to be removed, thus avoiding contamination of the clean gas path and maintaining the integrity of the system. Version HEX5-1.08 has got a temperature controller integrated in the connection box of the probe and is suitable for ambient temperatures up to 50°C. Version HEX 5-2.08 is equipped with a temperature controller in a wall mounting case to be mounted externally. When using this combination, the probe can be used at ambient temperatures up to 70°C and the controller up to 50°C. For calibration gas feeding or back-purging different options are possible. For example the option RS with mounted buffer vessel triggered by an explosion-proof solenoid valve is available . The back-purge pressure has to be monitored externally and has to be min. 1 bar higher than the process pressure. For the pressure control while back-purging, a corresponding special valve is mounted in the sample gas outlet. Thus, an additional solenoid valve to shut off the sample gas outlet is not necessary. The back purge inlet is shut off by a check valve. When sampling from Ex-zones, back purging is only allowed with a gas suitable for the sampling point. The special design of the optional heating of the M&C-probes version SP3200(V) permits controlled heating of the complete filter housing, including the mounting flange. This ensures reliable operation external to the process preventing the temperature falling below the dew-point. Technical specifications and illustrations are without obligation, subject to modifications. 10.04/07.13 M&C TechGroup Germany GmbH • Rehhecke 79 • 40885 Ratingen • Germany [email protected] • www.mc-techgroup.com • Fon +49 2102 935-0 • Fax +49 2102 935-111 2.12 Technical Data Gas sample probe type Part No. Weather protection shield Filter housing material Sealing materials Probe flange sealing material Pre-filter / sample tubes Sample pressure max. Ambient temperature Permissible process gas temperature Filter chamber volume Filter element, porosity Sample gas outlet connection Connection gas outlet at option RS Mounting flange Weight SP3200V (up to 185 °C) SP3200 (more than 185 °C) 20S5705 20S5700 yes Stainless steel 316 / 316Ti Graphite, FPM Graphite Graphite optional, see data sheet 2-1.1.0.6 and 2-1.1.0.8 0,5-6 bar -20 °C to max. 200°C depending on the temperature class depending on the temperature class, however max. 200°C at the probe entry 120 cm3 F-3SS150= stainless steel*, 3 micron S-2K150= ceramic**, 2 micron 1x 1/4“ NPTi for max. 8mm-tube connectors 6 mm Swagelok connector DN65 PN6, FormB, SS316Ti* >DN or ANSI possible** 7 kg Option heating type HEX5 Part No. Mounting controller Control Power supply Electrical connection Marking HEX5-1.08 HEX5-2.08 20S9650 (a) 20S9655 (a) in the Ex-zone 2 and 22 electronic 240V 50/60Hz or 120V 50/60Hz (a) cable gland, terminal range 6-12mm, terminals max. 4mm2 Power Case protection Operating temperature Ambient temperature Low temperature alarm contact Option back purge unit type RS Part No. Power supply Electrical connection Marking II 3 G Ex nA nC nL IIC T5 to T2, II 3 D Ex tD A22 IP65 T75°C to T235°C Class I, Division 2, Groups A/B/C/D, T5 - T2B max. 800 W (240V), max. 830 W (120V) IP65; EN60529 0 - max. 230 °C 0 °C to +50 °C controller: 0 °C bis +50 °C, heater: -20 °C bis +70 °C -5 °C to Tset make contact potential free with breaking capacity 250V 3A AC, 0,25A DC RS 20S5560 (a) 230V 50/60Hz 9W or 115V 50/60Hz 9W (a) cable 3x1mm2 Connection Max. back purge pressure Volume buffer vessel Ambient temperature II 3GD T4 G 1/2”i at the buffer vessel 6 bar abs. 2 liters -20°C to 60°C Option 2-way-ball valve in the probe entrance Part No. Operating temperature /VA 20S9050 -20°C up to 185°C Option 2/3-way-ball valve in the probe entrance Part No. Backflush / Test gas connection Operating temperature /3VA 20S9325 6mm tube -20°C up to +185°C Option pneum. drive for ball valve /VA o. /3VA Part No. Connection control air Pressure control air MS1 20S9055 G1/4” i 5-10 bar Option valve for blowback or calibration gas 1/4” Part No. Opening pressure Connection Maximum blow back pressure Maximum operating temperature /R 20S9045 >0,7 bar 6mm tube 6 bar abs. +185 °C * Standard, ** optional 2.12 M&C TechGroup Germany GmbH • Rehhecke 79 • 40885 Ratingen • Germany [email protected] • www.mc-techgroup.com • Fon +49 2102 935-0 • Fax +49 2102 935-111 Technical specifications and illustrations are without obligation, subject to modifications. 10.04/07.13 Technical Data Gas sample probe type Option variable calibration gas feeding Part No. Way of test gas Check valve /R Opening pressure Connection Maximum blow back pressure Maximum operating temperature Option high performance blow back valve Part No. Way of blow back gas Check valve Opening pressure Connection Maximum blow back pressure Maximum operating temperature Option test gas valve / shut-off valve Part No. Way of test gas Check valve Opening pessure Connection Shut-off valve Pressure control air Connection control air Option second sample gas outlet Part No. Connection SP3200V (up to 185 °C) SP3200 (more than 185 °C) /R + /CC and /CCF 20S9045 + 20S9012 /R/CC = via sample gas outlet or /R/CCF = via probe filter element check valve 1/4” >0,7 bar 6mm tube 6 bar abs. +185 °C /BB /BBF 20S9008 20S9006 via filter chamber via probe filter element high performance check valve 3/8” >0,7 bar 8mm tube 6 bar abs. 185 °C /C + /I 20S9011 + 20S9009 via sample gas outlet with shut-off to the process check valve 1/4” >0,7 bar 6mm tube bellow-type valve with pneumatic drive 3-10 bar 1/8” NPT i /2X 20S9015 1/4” NPT i Option spun glass cartridge Part No. Material /FW 20S9047 SS316Ti, Novapress 20S9046 SS316Ti, Graphite * Standard, ** Option Combinations of options Option No. /RS /VA /3VA /MS1 /R /R/CC(CCF) /BB /BBF /C/I /2X 1 /RS 2 /VA X 3 /3VA X X X X X X X X X X X 4 /MS1 5 /R X X X 6 /R/CC(/CCF) X X 7a /BB 7b /BBF 8 /C/I 9 /2X X X X X X X X X X X 10 /FW X X X X X X X X X X X X X = possible combinations X = recommended combinations Differential pressure and T90-time ∆P and T90 at flow of: ∆P with new filter element F-3SS150 ∆P with new filter element S-2K150 T90-time for SP3200 without tube Technical specifications and illustrations are without obligation, subject to modifications. 10.04/07.13 100 0,006 0,003 6 200 0,012 0,005 3,5 500 0,040 0,02 1 1000 0,110 0,058 <0,5 1500 0,215 0,135 <0,5 M&C TechGroup Germany GmbH • Rehhecke 79 • 40885 Ratingen • Germany [email protected] • www.mc-techgroup.com • Fon +49 2102 935-0 • Fax +49 2102 935-111 Nl/hr bar bar s 2.12 Functional diagram of the options 1 to 9 Sample probe Sample probe Sample gas out Sample gas out 1 Standard Option/RS back purging I-air Option /MS1 4 I-air Sample probe 4 Sample probe Sample gas out 2 Option /MS1 Sample gas out 3 Option/VA Option/3VA back purging/test gas Sample probe Sample probe Sample gas out 5 Sample gas out 6 Option/CC test gas Option /R test gas/back purging Option /CCF test gas Sample probe Sample probe 7a Sample gas out Sample gas out 7b Option/BBF back purging Option /BB back purging I-air Sample probe Sample probe 8 Sample gas out 9 Sample gas out Sample gas out Option/2 x Option/C/I test gas/shut-off valve Possible combinations of options see table page 3. 2.12 M&C TechGroup Germany GmbH • Rehhecke 79 • 40885 Ratingen • Germany [email protected] • www.mc-techgroup.com • Fon +49 2102 935-0 • Fax +49 2102 935-111 Technical specifications and illustrations are without obligation, subject to modifications. 10.04/07.13 Dimensions SP3200(V) with heating type HEX5-1.08 SICHERUNG NICHT UNTER SPANNUNG HERAUSNEHMEN! DO NOT REMOVE FUSE WHEN ENERGIZED! 260 Sicherung 1A Fuse 1A A1 A2 1 2 3 4 5 7 14 12 8 9 10 11 12 13 14 15 16 6 11 350 410 Dimensions in mm 1 2 260 3 4 5 6 7 8 SP3200(V) with heating type HEX5-2.08 350 Dimensions in mm External controller for heating HEX5-2.08 Ø 6,5 SICHERUNG NICHT UNTER SPANNUNG HERAUSNEHMEN! DO NOT REMOVE FUSE WHEN ENERGIZED! 200 A1 A2 225 250 Sicherung 1A Fuse 1A 1 2 3 4 5 7 14 12 8 9 10 11 12 13 14 15 16 6 11 120 175 145 Dimensions in mm Technical specifications and illustrations are without obligation, subject to modifications. 10.04/07.13 M&C TechGroup Germany GmbH • Rehhecke 79 • 40885 Ratingen • Germany [email protected] • www.mc-techgroup.com • Fon +49 2102 935-0 • Fax +49 2102 935-111 2.12 Options pre-filter and extension tubes Options Stainless steel pre-filter with volume displacer, length 220mm, 46mm o.d., filter porosity 2µm,temperature max. 600°C, material SS316 Hastelloy pre-filter with volume displacer, length 220mm, 46mm o.d., filter porosity 2µm, temperature max. 900°C, material Hastelloy-C Stainless steel pre-filter with volume displacer, length 520mm, 60mm o.d., filter porosity 2µm, temperature max. 600°C, material SS316 Hastelloy pre-filter with volume displacer, length 520mm, 60mm o.d., filter porosity 2µm, temperature max. 900°C, material Hastelloy-C Hastelloy pre-filter with volume displacer, length 520mm, 60mm o.d., filter porosity 0,5µm,temperature max. 900°C, material Hastelloy-C Stainless steel pre-filter with volume displacer, length 300mm, 31mm o.d., filter porosity 2µm, temperature max. 600°C, material SS316 Extra charge for extension of insitu stainless steel filter V20-3 or V20-4 for each 100 mm further length (from standard length 300mm to .... mm), max. 1000 mm total filter length, material: SS316.········· Backflushable hose pre-filter with internal support tube, length: 400mm, 40mm o.D., filter porosity 15µm,temperature max. 200°C, material PTFE, SS316 Insitu ceramic filter tube in double-layer version for high blow back efficiency, with volume displacer, length 500mm, 40mm o.d., filter porosity 1µm, temperature max. 1000°C, material ceramic, SS316, connection G3/4" Extension tube for V20.. with internal volume displacer , length 500mm, temperature max. 600°C, material SS316 Extension tube for V20.. with internal volume displacer , length 1000mm, temperature max. 600°C, material SS316 Extension tube for V20.. with internal volume displacer , length 1500mm, temperature max. 600°C, material SS316 Version V20-0 Part No. 20 S 9105 V20-0/HC 20 S 9115 V20-1 20 S 9145 V20-1/HC 20 S 9155 V20-1/HC 20 S 9156 V20-3 20 S 9300 V20-3 20 S 9310 V20-T 20 S 9315 V12-1A-1 20 S 9559 Vm500 Vm1000 Vm1500 20 S 9165 20 S 9170 20 S 9175 For choosing the adequate pre-filter see data sheet 2-1.1.0.8 as well Options sample tubes Options Version Part-No. Length 1m, material SS316Ti, temperature max. 600 °C SP2000/SS 20 S 9065 Length 1m, with volume displacer, material SS316Ti, Temperatur max. 600 °C SP2000/SS-Vm 20 S 9067 Length 1m, material Hastelloy-C, temperature max. 900 °C SP2000/HC 20 S 9090 Length 1m, material Kanthal, temperature max. 1300 °C SP2000/KA 20 S 9080 Length 1m, material Incoloy 956, temperature max. 1200 °C SP2000/IC 20 S 9072 For choosing the adequate sample tube see data sheet 2-1.1.0.6 as well Temperature classes (Please indicate desired temperature class with your order) Part number 20S9608 20S9609 20S9610 20S9611 20S9612 20S9613 20S9614 20S9615 20S9616 20S9617 20S9618 T-Class ATEX Cenelec/IEC/NEC 505 T2 T3 T4 T5 T-Class FM/CSA NEC 500 T2 T2A T2B T2C T2D Operating temperature °C 230 215 185 175 160 Limiter °C 235 220 190 180 165 T3 T3A T3C T4 T4A T5 150 135 120 95 85 70 155 140 125 100 90 75 The programming and closing of the controller is effected at works in compliance with the indications in your order. 2.12 M&C TechGroup Germany GmbH • Rehhecke 79 • 40885 Ratingen • Germany [email protected] • www.mc-techgroup.com • Fon +49 2102 935-0 • Fax +49 2102 935-111 Technical specifications and illustrations are without obligation, subject to modifications. 10.04/07.13