Embracing Challenge Gas Sample Probe Series SP® Version SP3110V and SP3110 for sampling from zones with explosive gas with different options for calibration gas feeding, back purging and shut-off SP3110V/RS/HEX4-135 resp. 180 Special Features Application Universal applicability The M&C sample probes version SP3110V and SP3110 are used for continuous extraction of explosive gases (Ex-zone 1 and 2) from dust loaden, high temperature and/or humid processes. The probes can be mounted in Ex-zone 1, 2 or 21, 22. Both versions differentiate only in the sealing material of the filter housing. Version SP3110V has got a sealing out of FPM for types which are heated up to max.185°C and version SP3110 has got a sealing out of graphite for all versions heated up to more than 185 °C. Adaption to nearly all process condi- Description Approval according to ATEX for sam- pling from Ex-zone 1 and 2 Approval according to ATEX for mount- ing in Ex-zone 1, 2 or 21, 22 Different options for test gas feeding, back purging and shut-off Optimum operational reliability tions due to its compact and modular design Easy mounting and maintanance Small volume, fast response time The sample probes are designed for easy installation, reliable operation and troublefree maintenance. They are versatile in application and depending on the task to be performed, various pre-filters series V12 or V20 with integrated volume displacer, optional with extension tubes, not included in the scale of delivery, can be simply screwed into the mounting flange of the basic probe. For error control the sample gas flow rate has to be monitored externally. This M&C stainless steel or ceramic filter element with a large surface and high capacity is located in the external housing. The design offers little or no stagnant space outside the process. The probe housing is covered with a protection shield which is part of the Ex-approval. The probes are designed in such a way that changing the filter element is possible without the use of tools. In this operation, neither the sample probe tube nor the sample line need to be removed, thus avoiding contamination of the clean gas path and maintaining the integrity of the system. The special design of the optional heating of the M&C-probes version SP3110(V) permits controlled heating of the complete filter housing, including the mounting flange. This ensures reliable operation external to the process preventing the temperature falling below the dew-point. Technical specifications and illustrations are without obligation, subject to modifications. 10.04/11.12 The temperature control of the M&C-probes version SP3110(V) can be done by three different heater types. The first possibility is a self-regulating heater version HEX4-135 or HEX4-180 (see data sheet 2-3.2) for Ex-zone 1 or 21, for gas sampling from zone 1 or 2. In dependence on the ambient temperature and the heater type, the min. temperature in the probe is 90°C resp. 120°C, the max. temperature is 120°C resp. 160°C. The second possibility is a controlled heating version HEX1-3 for Ex-zone 1, adjustable up to 180 °C and for sampling from Ex-zone 1 or 2. The controller has to be mounted outside the Ex-zone. The third possibility is a controlled heating version HEX1-1 for Ex-zone 1, adjustable up to 180 °C and for sampling from Ex-zone 1 or 2. The controller can be mounted inside the Ex-zone. For calibration gas feeding or back-purging different options are possible. For example the option RS with mounted buffer vessel triggered by an explosion-proof solenoid valve is available . With the mounted option for back-purging type RS, gas can be sampled from zone 1 and 2. The back-purge pressure has to be monitored externally and has to be min. 1 bar higher than the process pressure. For the pressure control while back-purging, a corresponding special valve is mounted in the sample gas outlet. Thus an additional solenoid valve to shut off the sample gas outlet is not necessary. The back purge inlet is shut off by a check valve. When sampling from Ex-zones, back purging is only allowed with a gas suitable for the sampling point. M&C TechGroup Germany GmbH • Rehhecke 79 • 40885 Ratingen • Germany [email protected] • www.mc-techgroup.com • Fon +49 2102 935-0 • Fax +49 2102 935-111 2.11 Technical Data Gas sample probe type Part No. Weather protection shield Filter housing material Sealing materials Probe flange sealing material Pre-filter / sample tubes Sample pressure max. Ambient temperature Permissible process gas temperature Filter chamber volume Filter element, porosity Sample gas outlet connection Connection gas outlet at option RS Mounting flange Weight Marking SP3110V (up to 185 °C) SP3110 (more than 185 °C) 20S5615 20S5610 yes Stainless steel 316 / 316Ti Graphite, FPM Graphite Graphite optional, see data sheet 2.14 and 2.17 0,5-6 bar abs. -20 °C to +60 °C depending on the temperature class, however max. 200°C at the probe entry 120 cm3 F-3SS150= stainless steel*, 3 micron S-2K150= ceramic**, 2 micron 1x 1/4“ NPTi for max. 8mm-tube connectors 6 mm Swagelok connector DN65 PN6, FormB, SS316Ti* >DN or ANSI possible** 7 kg Option heating type HEX4 Part No. Mounting controller Control Power supply Electrical connection Marking HEX4-135 HEX4-180 20S5510 20S5520 in the Ex-zone 1, 2, 21 and 22 self-regulating 115V - 230V 50/60Hz cable gland, terminal range 7 - 12mm, terminals max. 4mm2 Case protection Power Max. temperature Min. temperature Ambient temperature Low temperature alarm contact Option heating type HEX1 Part No. Mounting controller Control Power supply Electrical connection Marking Power Case protection Temperature Ambient temperature Low temperature alarm contact Option heating type HEX1 Part No. Mounting controller Control Power supply Electrical connection Marking Power Case protection Temperature Ambient temperature Low temperature alarm contact II 2G/2GD -20°C ≤ Ta ≤ +60°C EXAM BVS 04 ATEX H 045X II 2 G EEx em T3..T4 / II 2 D IP66 135°C...180°C EXAM BVS 04 ATEX E 253 IP66; EN60529 400W 120 °C 160 °C 90 °C 120 °C -20 °C to +60 °C <60°C, 1 contact MC-NO, 230V 1,5A AC, 0,5ADC <100°C, 1 contact MC-NO, 230V 1,5A AC, 0,5ADC HEX1-3 20S9037 (a) outside the Ex-zone electronic 230V 50/60Hz or 115V 50/60Hz (a) 3 x 1,5mm2 II 2 G EEx d ib IIC T3*, others on request 400W IP54; EN60529 0 - 180 °C T3 or 0 - 135 °C T4 -20 °C to +40 °C <120°C, 1 change-over contact, 230V 1,5AAC, 0,5ADC HEX1-1 20S9038 (a) inside the Ex-zone 1, 2 electronic 230V 50Hz or 115V 60Hz (a) 3 x 1,5mm2 II 2 G EEx d e ib IIC T3*, others on request 400W IP54; EN60529 0 - 180 °C T3 -20 °C to +40 °C <120°C, 1 change-over contact, 230V 1,5AAC, 0,5ADC * Standard, ** optional 2.11 M&C TechGroup Germany GmbH • Rehhecke 79 • 40885 Ratingen • Germany [email protected] • www.mc-techgroup.com • Fon +49 2102 935-0 • Fax +49 2102 935-111 Technical specifications and illustrations are without obligation, subject to modifications. 10.04/11.12 Technical Data Gas sample probe type Option back purge unit type RS Part No. Power supply Electrical connection Marking SP3110V (up to 185 °C) SP3110 (more than 185 °C) RS 20S5560 (a) 230V 50/60Hz 9W or 115V 50/60Hz 9W (a) cable 3x1mm2 Connection Max. back purge pressure Volume buffer vessel Ambient temperature II 2GD EEx m II 135°C G 1/2”i at the buffer vessel 6 bar abs. 2 liters -20°C to 60°C Option 2-way-ball valve in the probe entrance Part No. Operating temperature /VA 20S9050 -20°C up to 185°C Option 2/3-way-ball valve in the probe entrance Part No. Backflush / Test gas connection Operating temperature Option pneum. drive for ball valve /VA o. /3VA Part No. Connection control air Pressure control air /3VA 20S9325 6mm tube -20°C up to +185°C MS1 20S9055 G1/4” i 5-10 bar Option valve for blowback or calibration gas 1/4” Part No. Opening pressure Connection Maximum blow back pressure Maximum operating temperature /R 20S9045 >0,7 bar 6mm tube 6 bar abs. +185 °C Option variable calibration gas feeding Part No. Way of test gas Check valve /R Opening pressure Connection Maximum blow back pressure Maximum operating temperature /R + /CC and /CCF 20S9045 + 20S9012 /R/CC = via sample gas outlet or /R/CCF = via probe filter element check valve 1/4” >0,7 bar 6mm tube 6 bar abs. +185 °C Option high performance blow back valve Part No. Way of blow back gas Check valve Opening pressure Connection Maximum blow back pressure Maximum operating temperature /BB 20S9008 via filter chamber high performance check valve 3/8” >0,7 bar 8mm tube 6 bar abs. 185 °C Option test gas valve / shut-off valve Part No. Way of test gas Check valve Opening pessure Connection Shut-off valve Pressure control air Connection control air /C + /I 20S9011 + 20S9009 via sample gas outlet with shut-off to the process check valve 1/4” >0,7 bar 6mm tube bellow-type valve with pneumatic drive 3-10 bar 1/8” NPT i Option second sample gas outlet Part No. Connection /2X 20S9015 1/4” NPT i Option spun glass cartridge Part No. Material /FW 20S9047 SS316Ti, Novapress /BBF 20S9006 via probe filter element 20S9046 SS316Ti, Graphite * Standard, ** Option Technical specifications and illustrations are without obligation, subject to modifications. 10.04/11.12 M&C TechGroup Germany GmbH • Rehhecke 79 • 40885 Ratingen • Germany [email protected] • www.mc-techgroup.com • Fon +49 2102 935-0 • Fax +49 2102 935-111 2.11 Combinations of options Option No. /RS /VA /3VA /MS1 /R /R/CC(CCF) /BB /BBF /C/I /2X 1 /RS 2 /VA X 3 /3VA X X X X X X X X X X X 4 /MS1 5 /R X X X 6 /R/CC(/CCF) X X 7a /BB 7b /BBF 8 /C/I 9 /2X X X X X X X X X X X 10 /FW X X X X X X X X X X X X X = possible combinations X = recommended combinations Differential pressure and T90-time ∆P and T90 at flow of: ∆P with new filter element F-3SS150 ∆P with new filter element S-2K150 T90-time for SP3110 without tube 100 0,006 0,003 6 200 0,012 0,005 3,5 500 0,040 0,02 1 1000 0,110 0,058 <0,5 1500 0,215 0,135 <0,5 Nl/hr bar bar s HEX4 140 440 RS 270 40 Dimensions SP3110(V) basic version with option back purging type RS and heating type HEX4 360 340 207 200 133 407 540 Dimensions in mm 2.11 M&C TechGroup Germany GmbH • Rehhecke 79 • 40885 Ratingen • Germany [email protected] • www.mc-techgroup.com • Fon +49 2102 935-0 • Fax +49 2102 935-111 Technical specifications and illustrations are without obligation, subject to modifications. 10.04/11.12 Dimensions Option heating HEX1-1 Controller Scale X1.1 6 3 4 190 1 1 2 3 2 N N 5 3 PA/PE X2 1 2 470 2 4 4 X1 L1 1 Limiter Reset 210 Dimensions in mm Option heating HEX1-3 160 130 Übertemperatur H2 X2: EExi TA- Betrieb N1 (N2) V1 S1 230 230 H1 Heizkreis AUS EIN Netz AUS EIN X1: EExe Q1 X2 450 X1 Ex-area Zone 1 Non-hazardous area Dimensions in mm Technical specifications and illustrations are without obligation, subject to modifications. 10.04/11.12 M&C TechGroup Germany GmbH • Rehhecke 79 • 40885 Ratingen • Germany [email protected] • www.mc-techgroup.com • Fon +49 2102 935-0 • Fax +49 2102 935-111 2.11 Functional diagram of the options 1 to 9 Sample probe Sample probe Sample gas out Sample gas out 1 Standard Option/RS back purging I-air Option /MS1 4 I-air Sample probe 4 Sample probe Sample gas out 2 Option /MS1 Sample gas out 3 Option/VA Option/3VA back purging/test gas Sample probe Sample probe Sample gas out 5 Sample gas out 6 Option/CC test gas Option /R test gas/back purging Option /CCF test gas Sample probe Sample probe 7a Sample gas out Sample gas out 7b Option/BBF back purging Option /BB back purging I-air Sample probe Sample probe 8 Sample gas out 9 Sample gas out Sample gas out Option/2 x Option/C/I test gas/shut-off valve Possible combinations of options see table page 3. 2.11 M&C TechGroup Germany GmbH • Rehhecke 79 • 40885 Ratingen • Germany [email protected] • www.mc-techgroup.com • Fon +49 2102 935-0 • Fax +49 2102 935-111 Technical specifications and illustrations are without obligation, subject to modifications. 10.04/11.12 Options pre-filter and extension tubes Options Stainless steel pre-filter with volume displacer, length 220mm, 46mm o.d., filter porosity 2µm,temperature max. 600°C, material SS316 Hastelloy pre-filter with volume displacer, length 220mm, 46mm o.d., filter porosity 2µm, temperature max. 900°C, material Hastelloy-C Stainless steel pre-filter with volume displacer, length 520mm, 60mm o.d., filter porosity 2µm, temperature max. 600°C, material SS316 Hastelloy pre-filter with volume displacer, length 520mm, 60mm o.d., filter porosity 2µm, temperature max. 900°C, material Hastelloy-C Hastelloy pre-filter with volume displacer, length 520mm, 60mm o.d., filter porosity 0,5µm,temperature max. 900°C, material Hastelloy-C Stainless steel pre-filter with volume displacer, length 300mm, 31mm o.d., filter porosity 2µm, temperature max. 600°C, material SS316 Extra charge for extension of insitu stainless steel filter V20-3 or V20-4 for each 100 mm further length (from standard length 300mm to .... mm), max. 1000 mm total filter length, material: SS316.········· Backflushable hose pre-filter with internal support tube, length: 400mm, 40mm o.D., filter porosity 15µm,temperature max. 200°C, material PTFE, SS316 Insitu ceramic filter tube in double-layer version for high blow back efficiency, with volume displacer, length 500mm, 40mm o.d., filter porosity 1µm, temperature max. 1000°C, material ceramic, SS316, connection G3/4" Extension tube for V20.. with internal volume displacer , length 500mm, temperature max. 600°C, material SS316 Extension tube for V20.. with internal volume displacer , length 1000mm, temperature max. 600°C, material SS316 Extension tube for V20.. with internal volume displacer , length 1500mm, temperature max. 600°C, material SS316 Version V20-0 Part No. 20 S 9105 V20-0/HC 20 S 9115 V20-1 20 S 9145 V20-1/HC 20 S 9155 V20-1/HC 20 S 9156 V20-3 20 S 9300 V20-3 20 S 9310 V20-T 20 S 9315 V12-1A-1 20 S 9559 Vm500 Vm1000 Vm1500 20 S 9165 20 S 9170 20 S 9175 For choosing the adequate pre-filter see data sheet 2-1.1.0.8 as well Options sample tubes Options Version Part-No. Length 1m, material SS316Ti, temperature max. 600 °C SP2000/SS 20 S 9065 Length 1m, with volume displacer, material SS316Ti, Temperatur max. 600 °C SP2000/SS-Vm 20 S 9067 Length 1m, material Hastelloy-C, temperature max. 900 °C SP2000/HC 20 S 9090 Length 1m, material Kanthal, temperature max. 1300 °C SP2000/KA 20 S 9080 Length 1m, material Incoloy 956, temperature max. 1200 °C SP2000/IC 20 S 9072 For choosing the adequate sample tube see data sheet 2-1.1.0.6 as well Temperature classes for sampling from zone 1 or 2 Type Possible Options* SP3110V.. SP3110V.. Marking Temperature class II 2 G / 2 GD T6 Max. process gas temp. (°C) at probe entry ≤ 80 Max. surface temperature (°C) 80 II 2 G / 2 GD T5 ≤ 95 95 SP3110V.. /RS, /HEX4-135 II 2 G / 2 GD T4 ≤ 130 135 SP3110.. /RS, /HEX.. II 2 G / 2 GD T3 ≤ 195 195 SP3110.. /RS II 2 G / 2 GD T2 ≤ 200 200 * all further options mentioned on page 2 and 3 can be used additionally in all temperature classes Technical specifications and illustrations are without obligation, subject to modifications. 10.04/11.12 M&C TechGroup Germany GmbH • Rehhecke 79 • 40885 Ratingen • Germany [email protected] • www.mc-techgroup.com • Fon +49 2102 935-0 • Fax +49 2102 935-111 2.11
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