TOC Analysis of Brine Samples: Sample Load Performance Evaluation Application Note By: Brian Wallace Introduction The concentration of organic and inorganic carbon in samples containing sodium chloride is of considerable interest. Coastal cities find the intrusion of seawater into their fresh water supplies. Many industries must analyze process and outfall water that contains salt. A catalytic combustion Total Organic Carbon (TOC) Analyzer provides one of the few ways of measuring TOC in brine solutions accurately. Other methods of oxidizing carbon experience severe interference from the high level of chloride ion. Objective Determine the maximum sample load of brine solution that can be run on the Apollo 9000 and Apollo 9000 HS for TOC analysis before analytical problems occur. Experimental The Apollo 9000 high sensitivity (HS) combustion TOC Analyzer was used for analysis of brine samples (28% NaCl) until data failed an accuracy criteria of 80 to 120% recovery. Reconditioned catalyst, combustion tube and a new halide scrubber were installed on the unit before analysis began. 3/4 inch of quartz wool was packed below and above the recommended 20g of catalyst used in the combustion tube. The copper and tin of the halide scrubber were replaced every 100 injections of 28% NaCl solution to protect the Non-Dispersive Infrared (NDIR) detector cell liner from halide buildup which could cause corrosion and poor results. The sample analysis was performed in the following order: Sample Type DI Water DI Water w/ 28% NaCl 1 ppmC KHP w/ 28% NaCl 1 ppmC KHP Check Standard 5 ppmC KHP Check Standard Number of Repetitions per vial 10 10 10 3 3 Accuracy Challenge Test The average results were monitored for accuracy compliance of 20% for the 1ppmC KHP/28%NaCl. A 10% accuracy window was used for the 1 ppmC and 5 ppmC KHP standard. Method Parameters To optimize the Apollo 9000 and Apollo 9000 HS, an update disk may be obtained from Tekmar-Dohrmann at our website www.tekmar.com or by calling Technical Support for assistance (1-800-874-2004). This update disk will change some of the procedures used in the sample injection process. TOC_A-004.doc; 11-Jun-03 Sales/Support: 800-874-2004 · Main: 513-229-7000 4736 Socialville Foster Rd., Mason, OH 45040 www.teledynetekmar.com Figure 1 High Salt Method Parameters The following method criteria were changed from the original method “TOC 0-20 ppmC”. Most notably, the sample injection volume was changed to 200 µl and the sparger volume was changed to 100 µl. The time the carrier gas is off after the sample is injected into the combustion chamber is also minimized. Calibration Linearity The Apollo HS has the ability to be calibrated from 0 ppm to 5000 ppmC. The calibration curve shown below demonstrates the low-level capabilities of the Apollo HS, calibrating from 0 ppmC to 5 ppmC. Calibration Factor: Y Intercept (Raw Data): r-squared : Standard ID Raw Data DI Water 172414 1 ppmC KHP 601771 5 ppmC KHP 2463347 2.301 E+06 158685 0.99983 Expected µgC 0.000 0.200 1.000 Measured µgC 0.006 0.193 1.001 Table 1 Calibration Curve used for Brine Samples Discussion The reproducibility remained good on average throughout the test as seen in the low standard deviations and % RSDs. However, as the analysis approached failure, the accuracy of the 5ppmC check standard decreased to less than 90% recovery as observed on the 20 repetitions preceding the 1ppmC brine failure. Reproducibility and accuracy decreased dramatically after the first failure, as observed in the higher standard deviations or % RSDs. In addition to the decreased reproducibility, the sample peak shapes were poor on occasional outliers. As the precision decreased, the number of poor sample peaks increased, which eventually caused the accuracy to fail. Sample ID DI Water 1 ppmC KHP 5 ppmC KHP 28% NaCl in DI Water 1 ppmC KHP/ 28% NaCl Average Results up to Failure Standard Deviation (ppm) Results (ppm) 0.04702 0.9999 4.878 0.4477 1.430 0.04590 0.02547 0.08809 0.04048 0.04730 % RSD N/A 2.55 1.84 N/A 3.32 Table 2 Sample Average Results before Failure TOC_A-004.doc; 11-Jun-03 Page 2 of 3 Calibration Verifications (During Brine Sample Run) Results of 1 ppmC KHP in 28% NaCl Solution (NaCl bkgd subtracted) 2 1.8 6 5.5 1.6 5 4.5 1.4 ppm C ppm C 4 3.5 3 2.5 2 1.5 1 1.2 1 0.8 0.6 0.5 0.4 0 1 6 11 16 21 26 KHP Standards (3 repetitions each marker) 1 ppmC KHP Standard 5 ppmC KHP Standard 31 0.2 0 1 6 11 16 21 26 31 Brine Samples (10 repetitions per marker) Figure 2: Calibration Verifications for 1 ppmC and 5 ppmC KHP Standards during Brine Sample Run Figure 3: 1 ppmC KHP in Brine Solution Accuracy Compliance Chart Brine Sample Load Evaluation By subtracting the DI Water w/ 28% NaCl from the 1 ppmC KHP w/ 28% NaCl, the spiked brine 1ppmC KHP sample remained within 20% accuracy for: 384 injections of 0.2 ml of 28% NaCl samples A total of 23.016g of NaCl by weight (The KHP standards in DI water analyzed between salt samples do not need to be included in the salt injection count). At this rate, typical duplicate analyses would last: 164 samples, using 0.2 ml sample injections per repetition, before the 23.016g of NaCl limit were achieved. Averaging (40) 28%NaCl samples a day, the analysis would last 4 days before the 23.016g of NaCl limit were achieved. Conclusion The Apollo 9000 and 9000HS has the impressive ability to run brine samples (+ 20% NaCl) and accumulate up to 23.01 g of NaCl in the combustion tube before standards and samples fail accuracy criteria. The warning signs of salt overload are poor precision and peak shape of samples. The same sample load criteria can be applied to samples with lower amounts of salt, such as seawater (3-5% NaCl). Also, the furnace temperature should not exceed 680°C when running salty samples. Higher temperatures will increase the devitrification rate of the quartz combustion tube (causing it to crystallize). Increased devitrification may cause the combustion tube to break. One must be aware that with increased deposition of salts onto the catalyst eventually causes incorrect response for organics at about 23g of NaCl. Therefore, to allow a safety factor for the analysis of salty samples, the Apollo 9000 and 9000HS can tolerate a maximum of 15 to 20 g of NaCl before the combustion tube and catalyst must be cleaned. Both combustion tube and catalyst should be cleaned with 2 N HCl solution and DI water per the Apollo 9000 User’s Manual.2 The combustion tube, o-rings and injection port should be inspected for aging and salt build up when cleaned. Fresh quartz wool should be used after each cleaning. Reconditioned catalyst has been tested under the same experimental conditions. The data generated with catalyst that has been reconditioned was found to be comparable to data generated with new catalyst. References 1. 2. 3. 4. 5. 6. Brown, T., Bursten, B. and LeMay, H. Chemistry the Central Science (5th Edition). (Prentice-Hall, Inc. Englewood Cliffs, NJ. 1991), pp. 121, 733-736. “Apollo 9000 User’s Manual”, Tekmar, Mason, OH. 1999-2000. Booth, R., “Measuring Carbon in Salty Waters”, Application Note (Tekmar), summer 99. Wallace, B., “TOC Analysis of Low-level Samples: A Catalytic Combustion Approach”, Application Note (Tekmar). Booth, R., Furlong, J. and Wallace, B., “Selection of a TOC Analyzer: Analytical Considerations”, Application Note (Tekmar). Wallace, B., “Common Total Organic Carbon Terms”, Application Note (Tekmar). TOC_A-004.doc; 11-Jun-03 Page 3 of 3
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