KOMPAN Sample Box 2014 Technical Information – All productlines KOMPAN Sample Box 2014 KOMPLAY GALAXY MOMENTS ICON KOMPAN Sample Box 2014 ELEMENTS BLOQX NATURE COROCORD CITYLIFE ELEMENTS IMAGINATOR FREEGAME X-ERCISE ROBINIA Group Marketing KOMPAN Sample Box HDPE EcoCoreTM Panels – 19 mm KOMPAN panels are made of vandal resistant HD polyethylene plastic. -perfect for playground equipment in any environment. Black core of 100% recycled material 100% recyclable after use. Durable in all weather conditions within wide temperature spans. Does not contain harmful additives or materials Heat resistant up to very high temperatures. UV stabilized to reduce fading. Colored through outer layers. Lifetime warranty. NEW EcoCoreTM 13 available colors Panel thickness = 19mm Core produced from 100% recycled material Recyclable after use Supported by our lifetime warranty (outer layers = 2mm /&black core = 15mm) KOMPAN Sample Box 2014 Group Marketing KOMPAN Sample Box HDPE EcoCore Panels – 19 mm PRK10011-0301 PRK10011-0305 PRK10011-0308 PRK10011-0309 PRK10011-0310 EcoCore Red EcoCore Black EcoCore Night Sky Blue EcoCore Green EcoCore Yellow PRK10011-0311 PRK10011-0313 PRK10011-0315 PRK10011-0316 PRK10011-0317 EcoCore Light Blue EcoCore White EcoCore Sand EcoCore Ultramarine Blue EcoCore Orange PRK10011-0323 PRK10011-0325 PRK10011-0326 EcoCore Grey EcoCore Lime EcoCore Brown KOMPAN Sample Box 2014 Side one Side two Group Marketing KOMPAN Sample Box Floor Material and Other Plates PRK04417-0406 17.8 [mm] HPL PRK01044-09 22 [mm] Wisa Floor PRK900020-07113 18 [mm] Ekogrip PRK10010-0328 12,7 [mm] HDPE • High-pressure laminate (HPL) is used for floors, steps and other places exposed to extensive wear. HPL is a homogenous material with a very high wearing strength. HPL consists of wood fibres and of a thermosetting binder, which is compressed under high temperature and high pressure. The finished material is rot and fungal attack proof. HPL is approved in accordance with the EN 71-3 standard as described under the marine plywood plates. This material is standard in all products, expect for BASIC. • The resin-coated Wisa Floor is a special manufactured marine plywood panel with a texture resin coating for places exposed to high wear, such as floors and seats. The inner plies are of pine or alder wood. This floor is only used in BASIC products and Komplay products. • KOMPAN Ekogrip is a strong polyethylene (PE) board, which is laminated with an anti-slip layer of soft thermoplastic rubber on top. The PE board ensures the required stiffness, and the rubber-layer enhances the product with excellent anti-skid properties. This board is used for seats and climbing walls. •The high-density polyethylene (HDPE) Sandwich plate has the same specifications as the other KOMPAN HDPE plates. The black core becomes visible when machine texts and figures are engraved on the plate; an example of this is the IMAGINATOR Pirate flag. KOMPAN Sample Box 2014 Group Marketing KOMPAN Sample Box MOMENTS Post KOMPAN Posts are made of good quality pine (Pinus Sylvestris). The posts are full-squared, planed, with rounded edges and without dead knots. The posts are pressure impregnated with Tanalith E, according to EN 351-1 and EN 335-2 standards, under carefully controlled conditions which ensures minimal environmental impacts. Post tops are domed or provided with a nylon cap. Heavy load connections to the posts are made by through bolts, and the Wood-Do compensates for the expansion/contraction of the wood. Wood-Do consists of a PA6 (nylon) tube. PRK200022-0001 Steel footings are made of heavy-duty, KOMPAN-designed, rolled steel profiles, and they are connected to the posts by four long glue- embedded, threaded steel bolts. The steel footing elevates the timber 200 mm above surface level (marked with a knot). This reduces the need for a maximum impregnation strength which is good for the environment (Komplay steel footing elevates 20 mm). The rectangular indentation, 100 mm from the flange, is a ”punchout” piece that enables fitting of e.g. panels to the posts by means of a T-bolt. The steel footings are, like all other KOMPAN steel parts, fabricated prior to hot dip galvanization. All footings are detachable from the posts, and they are available for in-ground anchoring as well as for surface installation. KOMPAN Sample Box 2014 Group Marketing KOMPAN Sample Box NATURE Post The NATURE posts are manufactured from high grade, 100% FSC timber from Brazil. This timber is heavier than pine wood (app. 1100 kilo per cbm.) The dimension of the posts are 95x95, 95x135 or 135x135 [mm]. The colour of the timber is, in the beginning, light. After some time, it gets more dark. The hard wood is very difficult to light up and difficult to work with a knife. NATURE posts can be delivered as wood in-ground, surface mount or with in-ground steel footing. PRK610012-0020 KOMPAN Sample Box 2014 Group Marketing KOMPAN Sample Box FREEGAME Handrail (Hardwood) Handrails are made of FSC certified tropical hardwood from controlled forestry. The dimensions are 28x120 mm and the edges are rounded in order to provide a smooth sitting area on the lower barriers. The handrails are attached to the vertical steel posts by special stainless steel screws, and they are connected to each other by a joint steel cover. PRK610011-0020 KOMPAN Sample Box 2014 Group Marketing KOMPAN Sample Box FREEGAME Handrail (Aluminum) As an additional option the handrails can be supplied with eloxated aluminium boards. The aluminium boards are designed with rips to ensure a non skid top surface. PRK610013-112 KOMPAN Sample Box 2014 Group Marketing KOMPAN Sample Box Hot dip galvanized steel parts All KOMPAN hot dip galvanized steel parts are galvanized after manufacturing; this protects the components 100%. KOMPAN has special requirements to the finish of the galvanization, and every part is being controlled separately before shipment to our customers. PRK900016-51 KOMPAN Sample Box 2014 Group Marketing KOMPAN Sample Box Stainless Steel Pipe KOMPAN Stainless steel parts are made of high quality A1 and A2 stainless steel, and connection points are treated with a pickling process. All edges are grinded to obtain a smooth surface. PRK900017-52 KOMPAN Sample Box 2014 Group Marketing KOMPAN Sample Box ELEMENTS Plast Panel The ELEMENTS panels are made of blow-moulded, double walled, UV-stabilized, coloured through polyethylene (PE) plastic which provides a high impact resistance, even at low temperatures. The panels are available in green, red and blue colours, and they have several moulded-in features. PRK400016-121 KOMPAN Sample Box 2014 Group Marketing KOMPAN Sample Box ELEMENTS Rubber Post The ELEMENTS posts are made of 101,6x2,5 mm pregalvanized steel tubes, and they are covered with a thick layer of specially formulated UV and ozone stabilized, impact and wear resistant, maintenance free PUR-rubber. The PUR layer is applied by injection moulding and the density of the PUR material is adjusted to the adhesion to the steel in order to prevent peeling. Grooves are moulded into the PUR layer in order to positively locate the connection of components and activities. KOMPAN has developed a unique adjustable footing system for the rubber post, which is applicable for both in-ground and surface installation. PRK400017-9906 KOMPAN Sample Box 2014 Group Marketing KOMPAN Sample Box IMAGINATOR Post Sample KOMPANs new designed play structure platform is based on round steel posts with smooth powder coated surfaces and a set of unique aluminum clamps. Modular floor sizes with high pressure laminate (HPL) floor plates, makes it possible to configure various sizes of play structures. Roofs and panels are made of high density polyethylene plastic (HDPE) with maximum UV stability. All slides are available in moulded HDPE plastic, stainless steel track with HDPE sides or full stainless steel versions. PRK280002-9912 KOMPAN Sample Box 2014 Group Marketing KOMPAN Sample Box Swing Seat The KOMPAN swing seat is specially designed for children. It has a curved shape with a non skid surface of thermoplastic elastomers (TPE) which is moulded on an insert of polypropylene (PP) plastic. The combination of these two types of plastic gives a high value seat with a soft, user friendly surface. The seat is attached to the swing by use of Y-chains. PRK200019-9906 KOMPAN Sample Box 2014 Group Marketing KOMPAN Sample Box Complete Swing Hanger The swing hanger is manufactured of dyed-through polyamide (PA) plastic. The metal parts are of stainless steel and brass. The movement of the swing hanger is created by two ball bearings; furthermore, the hanger is equipped with an antitwist function which prevents twisting of the chains. The bracket, which attach the chain to the swing hanger, is locked by a special KOMPAN tool which protects it against vandalism. A92011-11 KOMPAN Sample Box 2014 The swing hanger comes in two colours, red and black. The red swing hanger is used on the MOMENTS swings, whereas the black swing hanger is used on the ELEMENTS swing, the NATURE Swings and the Steel Swings M962M965. Group Marketing KOMPAN Sample Box GALAXY Connection Ball The surface of the GALAXY connection ball is made of black rubber (TPE), which is moulded directly on a reinforced polypropylene (PP) inlay. The core of the connection ball is an aluminium profile which has six fixation points. The connection ball is used to assemble all of the GALAXY products. The hot dip galvanized poles are pre-assembled with all connection balls in the right position for the specific product. The Swirvels are made of sintered stainless steel with bronze bearings, and they are covered with black rubber (TPE). In addition to this, the Swirvels have an inlay of PP reinforced plastic. PRK900015-99 KOMPAN Sample Box 2014 The fixation points, which are not used, are covered with a black plastic cap. Group Marketing KOMPAN Sample Box PLAY 360° Climbing Steps Climbing Cleats/Grips The polyester cleats are fixed into the Ekogrip® board, which is made of polyethylene (PE), and they are bolted with stainless steel. The bolts have anti-vandal lock-nuts. A400792-13 A400790-129 A400791-124 KOMPAN Sample Box 2014 Group Marketing KOMPAN Sample Box Bloqx Climbing Grips and bracket A410003-13 A410034-128 A410004-06 Bloqx Climbing Grips are made of a two component polyester, filler/granulate is a calcium magnesium carbonate/granular silicone filler, and color is an organic color paste, UV stabilized and according to EN 71-3. Bloqx brackets are durable, made from a solid piece of 2.5mm stainless steel, folded, with one welded seam. The surface of the bracket is ground before being bead-blasted to ensure a clean, smooth finish. KOMPAN Sample Box 2014 Group Marketing KOMPAN Sample Box Chain with plastic parts The handles and connections, which are used primarily in GALAXY and ELEMENTS products, are made of 8 mm hot dip galvanized steel chain, and they have plastic (PA) brackets which provide finger protection. A900201-9951 KOMPAN Sample Box 2014 Group Marketing KOMPAN Sample Box KOMPAN Nets The MOMENTS nets and ropes are made of UV-stabilized polypropylene (PP), and it has an inner steel cable reinforcement. The ultimate tensile strength of the rope is at least 2.500 kg. MOMENTS Blue 16 MOMENTS Yellow 16 PRK200020-12 PRK200021-99 The net connectors are KOMPAN designed, and they are made of specially formulated injection-moulded polyamide (PA) in order to ensure the maximum strength and UVstability. Straps, which are exposed to substantial wear (horizontal straps), are coated with a thick layer of polyurethane (PUR). The GALAXY ropes are made of black steel reinforced polyamide (PA) rope. GALAXY Black 16 PRK900018-99 KOMPAN Sample Box 2014 Group Marketing KOMPAN Sample Box COROCORD Nets The special ropes, of the "Hercules" type, are build up of galvanised six-stranded steel wires where each strand is tightly wrapped with polyamide (PA) yarn. The edge ropes are reinforced with a core of steel wire. If the ropes are exposed to extreme corrosion (e.g. if they are in contact with chlorine or salty air at seaside locations etc.), the thickness of the protective zinc coating of the steel strands and the steel wire core can be doubled; this is optional. COROCORD ROPE PRK900021-11 The rope is tempered by a process developed by Corocord® : the polyamide "wrapping" is inductively melted on to each strand individually, so that, when initial friction has removed the surface fibres, a harder polyamide coating remains which protects each strand. Tempered Corocord® ropes are used exclusively for spacenets produced only by Corocord®. The rope diameter is the decisive element in creating a feeling of safety and climbing fun experience in a spacenet. For school children Corocord® uses net ropes of 22 mm, and ropes of 19 mm is used for pre-school children. COROCORD CoroFlex is a new material. It is a black rope with an inner core of flexible steel. The CoroFlex material is being used in Play360° ELEMENTS products. COROFLEX PRK900022-06 KOMPAN Sample Box 2014 Group Marketing KOMPAN Sample Box Aluminium Bracket KOMPAN Aluminium brackets are made of high quality aluminium, and they are die-casted into different shapes. The brackets are used as connectors between posts and pipes or chains in all our product lines. A900088-128 KOMPAN Sample Box 2014 Group Marketing KOMPAN Sample Box Teardrop Handle The teardrop handle has been designed in such a way that it can be used as a handle and a footrest. The shape and diameter of the handle is optimal for kids, and the special thermoplastic polyurethane (TPU) rubber surface makes it nice to touch. AC413900-99 KOMPAN Sample Box 2014 The inside is made of a plastic insert (polypropylene) and a square steel core which results in a very rigid construction. Group Marketing KOMPAN Sample Box Footrest for Spring Toys A10109-18 KOMPAN Sample Box 2014 The Footrest for Spring Toys is made of a solid piece of polyamide plastic (PA). The texture of the surface provides firm traction, and the shape of the footrest is designed for safety. The footrest comes in white, red and black. Group Marketing KOMPAN Sample Box Climbing Steps These round climbing cleats are made of black polyurethane (PUR), and they have a polyamide (PA) plastic core. The cleats are used in both GALAXY and ELEMENTS products. A600010-06 KOMPAN Sample Box 2014 Group Marketing KOMPAN Sample Box Loose Parts Finally, when we assemble the products, we use a lot of smaller components. 210030 400210 601020-A2 400110 The screws, bolts and nuts are made of either delta coated steel or stainless A2/A4 material. The plastic components, such as Do-Nuts etc., are made of polyamide (PA) plastic, and they come in a number of different colours. A10086-18 A10086-06 A10085-18 A10085-06 All plastic parts are UV stabilized to a maximum. Every single component has its place and role in the KOMPAN products, and they all contribute to delivering durable and safe solutions. A400208-52 A400505-120 KOMPAN Sample Box 2014 A400505-125 A400505-126 Group Marketing
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