TILT MOUNT OWNER’S MANUAL

TILT MOUNT
OWNER’S MANUAL
Copyright © 2014 Renogy. All Rights Reserved.
14288 Central Ave., Suite A Chino, CA 91710 |Toll Free: 800-330-8678
INDEX
1. Introduction
3
2. Safety Instructions
3
3. Parts
4
4. Installation
6
5. Warranty
10
2
1
INTRODUCTION
The tilt mount will support on-grid and off-grid systems, and will support all Renogy Solar
Panel sizes. However, please note that angle adjustability will decrease as the panel size
increases. The tilt mount is designed to allow adjustment of the panel for optimum
performance.
The tilt mount can be used on any flat surface, provided that the correct fastening
techniques are applied. This owner’s manual will cover how to assemble the tilt mount and
how to fasten it to a panel. Because there are many fastening techniques available, this
manual will discuss only one of the many basic approaches to mounting on a flat surface.
Recommended Tools (Not Provided):
 Socket wrench
 Torque extension
 Tape measure
 14mm wrench or socket for larger hex nut
 4mm hex key (Allen Wrench)
2
SAFETY INSTRUCTIONS
Warning:
This equipment should be installed, adjusted, and serviced by qualified electrical
maintenance personnel familiar with the construction and operation of the equipment and
the hazards involved. Failure to observe this precaution may result in bodily injury.
Protective gloves and safety glasses should be worn during installation.
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The chance to strip nuts and bolts exists
Multiple people should be involved in installation
When mounting to a roof or elevated surface, exercise caution when climbing a
ladder
When on a roof or elevated surface, always use a strap or harness
3
3
PARTS
Components
Qty
Extension Bracket (A)
2
L-Bracket Feet (B)
4
L-Joint (C)
4
Cap Bolt-55mm (D)
4
Cap Bolt-25mm (E)
6
Nut (F)
10
Spring Washer (G)
10
Washer (H)
10
4
4
Installation
Note: All Bolts must have a Washer (H) and Spring Washer (G) prior to
feeding through a hole.
Step 1: Fasten 4-L-Joint (C) to back of panel
A. Flush L-Joint (C) to back of panel in the orientation shown in Figure-1a (for left
side of panel) and Figure-1b (for right side of panel) with back of the L-Joint
aligned with the side of the panel. The L-Joints on the left side of the panel are
oriented in Figure-1a and the right side of the panel in figure1-b.
B. Insert 25mm cap bolt (D) as shown. (Note: Include a spring washer even if not
displayed in figures)
C. Feed a nut (F) onto the bolt and tighten.
D. Repeat for all four L-Joints, and keep the orientation the same for all.
D
C
Figure-1a (Left Facing)
C
D
Figure-1b (Right Facing)
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Step 2: Attach L-Joints to L-Bracket Feet on the front end of panel
A. Flush L-Bracket Feet (B) to the back of the L-Joints as shown in Figure-2. (Note:
The angle may be different than the angle shown in figure-2 based on the
desired angle of the user. The figure is just a guide to show the user how to
assemble).
B. Insert 25mm cap bolt (D) as shown. (Note: Include a spring washer even if not
displayed in figures).
C. Adjust panel to desired angle.
D. Feed a nut (F) onto the bolt and tighten.
F
D
F
B
Figure-2
Step 3: Attach Extension Bracket (A) to L-Joint (C) at rear of panel
A. Orient the Extension Bracket (A) to be mated with the rear face of the L-Joint (C)
located at the rear side of the panel as shown in Figure-3.
B. Extend the Extension Bracket to the appropriate length based on the desired
angle of the user. (Note: The angle of the Extension Bracket relative to the LJoint can change based on user needs. In Figure-3 they are parallel,
although they don’t have to be if otherwise needed.)
C. The extension length is adjusted by use of a 4mm hex key (Allen wrench) and set
screws that come pre-assembled.
D. Insert a 55mm cap bolt through both Extension Bracket holes and the hole on LJoint as shown in Figure-4.
E. Feed a nut onto the bolt thread and tighten.
F. Repeat on the other side.
6
A
Figure-3
Figure-4
Step 4: Attach L-Bracket Feet (B) to Extension Bracket (A)
A. Orient the Extension Bracket (A) to be mated with the rear face of the L-Bracket
(B) located at the rear side of the panel as shown in Figure-5. (Note: The angle
of the Extension Bracket relative to the L-Joint can change based on user
needs.)
B. Insert a 55mm cap bolt through both Extension Bracket holes and the hole on the
L-Joint.
C. Feed a nut onto the bolt thread and tighten.
D. Repeat on the other side.
7
A
B
Figure-5
Mounting to a flat surface
There are several variations of fastening techniques available, but some of the most
common situations call for the use of a lag bolt. This method is most commonly used
when mounting panels onto a roof with a wood or asphalt surface. The following is a
basic approach and should be taken as such. For more detailed roof mounting
information, please refer to a home or RV roof-mounting guide.
A. The first step after assembly is to find a desired mounting location and stud or
main support structure.
B. Drill 4 holes where the holes on the L-Bracket Feet line up. A power drill with a
sufficient drill bit should be utilized in this process.
C. After the hole has been drilled, silicone sealant should be administered to the
hole to prevent leaks.
D. Use a power drill with a socket extension to drill the lag bolt into the hole.
E. Drill until sufficient load is applied.
Note: As previously stated, this information is intended to be a BASIC guide to give the
user a BASIC approach to mounting on a rooftop. A published roof-mounting guide
should be consulted prior to beginning any on-grid solar panel installation.
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9
WARRANTY
The RENOGY Tilt Mount Kit by RENOGY LLC (the “Warrantor“) is warranted to be free
from defects in workmanship and materials under normal use and service. This warranty
is in effect from the date of purchase by the user (the “Purchaser“).
For a warranty claim, the Purchaser should contact the place of purchase to obtain a
Return Authorization Number. The defective part or unit should be returned at the
Purchaser’s expense to the authorized location. A written statement describing the nature
of the defect, the date of purchase, the place of purchase, and the Purchaser’s name,
address, and telephone number should also be included.
If upon the Warrantor’s examination, the defect proves to be the result of defective material
or workmanship, the equipment will be repaired or replaced at the Warrantor’s option
without charge, and returned to the Purchaser at the Warrantor’s expense.
No refund of the purchase price will be granted to the Purchaser, unless the Warrantor is
unable to remedy the defect after having a reasonable number of opportunities to do so.
Only the Warrantor shall perform warranty service. Any attempt to remedy the defect by
anyone other than the Warrantor shall render this warranty void.
There shall be no warranty for defects or damages caused by faulty installation or hookup, abuse or misuse of the equipment including exposure to excessive heat; salt or fresh
water spray, or water immersion.
No other express warranty is hereby given and there are no warranties, which extend
beyond those described herein. This warranty is expressly in lieu of any other expressed
or implied warranties, including any implied warranty of merchantability, fitness for the
ordinary purposes for which such goods are used, or fitness for a particular purpose, or
any other obligations on the part of the Warrantor or its employees and representatives.
DISCLAIMER OF LIABILITY
There shall be no responsibility or liability whatsoever on the part of the Warrantor or its
employees and representatives for injury to any persons, or damage to person or persons,
or damage to property, or loss of income or profit, or any other consequential or resulting
damage which may be claimed to have been incurred through the use or sale of the
equipment, including any possible failure of malfunction of the equipment, or part thereof.
The Warrantor assumes no liability for incidental or consequential damages of any kind.
RENOGY LLC. (The “Warrantor”)
14288 Central Ave, Unit A
Chino, CA 91710
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