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INSTALLATION & OPERATION
MANUAL
F21-4D/S
Industrial Radio Remote Controller
Serial number :
Channel
:
Importeur:
Breamark Engineering B.V.
Fruitweg 268
2525 KJ Den Haag
Tel:
+31 (0) 70 789 5000
Fax:
+31 (0) 70 789 5050
Versie 1.1
TELECRANE®
Lee’s Hi-tech Ent. Co., Ltd.
Table of Contents
Operator’s Manual
Chapter 1
Warranty
Chapter 2
Precautions of Operation
Chapter 3
Standard Delivery
Chapter 4
Operation
Chapter 5
Installation and function settings
Chapter 6
Inspection and maintenance
Chapter 7
General features
APPENDIX
CE – declaration
Spare parts list
Channel / frequency reference table
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Part 1. Operator’s Manual
Chapter 1 Warranty
1-1 Warranty
Lee’s Hi-Tech Enterprises Co., Ltd. guarantees that this product meets its
published specifications at the time of shipment from the factory. The product
is supplied with CE-declaration. (see appendix)
1-2 Warranty period
This equipment is warranted against defects in material and manufacturing for
a period of one year from the date of shipment. During the warranty period,
TELECRANE is responsible for necessary repairs as long as the product can
be proved to be defective.
For warranty service or repair this product must be returned to the importer /
manufacturer. Buyer will pay shipping charges to the importer / manufacturer
while the importer / manufacturer will pay return shipping charges.
1-3 Warranty conditions:
This warranty does not include:
• Consumptive parts such as batteries, fuses, buttons or relays.
• Defects caused by improper installation, improper or insufficient
maintenance, unauthorized modification, improper operation, ignorance of
environmental specifications, or improper software or interfacing.
• Travel and working ours
• Any direct, indirect, special, incidental or consequential damages
The warranty will not be extended in case of any repair. The replaced items are
subjected to the normal warranty conditions.
1-4 Remarks
• No other warranty is expressed or implied, except for the above mentioned.
• The remedies provided herein are the buyer’s sole and exclusive remedies.
TELECRANE or the importer shall not be liable for any direct, indirect,
special, incidental or consequential damages.
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Chapter 2 Precautions of Operation
2-1 General
• Please carefully read the manual before installing and operating this device.
• Never let the equipment be dismantled by an unauthorized individual whom
has not been appointed by the importer or manufacturer, equipment may be
damaged and warranty will no longer be applicable.
• This manual is for reference only. Please consult your distributor for further
assistance.
• The equipment has been strictly tested for quality before delivery from Lee’s
Hi-tech Enterprise Co. However, this equipment must not be used in dangerous
situations or where damage may result.
• After finishing operation of the TELECRANE radio remote shut off the main
power to the installation, power to receiver, and remove transmitter key (when
applicable).
• Transmitter should be placed in a safe and clean area when not in use to avoid
accidental pressing of buttons.
• The installation should be equipped with all necessary safety features e.g. main
power relay, limit switch and other safety devices.
• Don’t use equipment during lightening or high electrical interference
conditions.
• Make sure that the batteries are in good condition and that the power supply for
the receiver is the right one.
• Installation and maintenance should only be done while the installation’s main
power has been switched off to prevent electrical shock.
• The contents of this manual may be amended by the importer / manufacturer
without notice.
• The manufacturer may introduce new functions to the equipment as necessary,
therefore, the descriptions may change.
• The patent and related documents for the equipment belong to LEE’S HITECH CO., LTD. and they aren’t allowed to be used by others without
permission.
• F21 series systems makes use of many patents belonging to LEE’S HI-TECH
CO., LTD. and its associated companies.
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2-2 Precautions
• Operating in an industrial facility can be highly dangerous, therefore, the
operator must have had adequate training in using the TELECRANE radio
remote. The operator must also have the minimum age determined by law to
operate the installation.
• Those who operate the machine should be healthy and have good judgment in
regards to safety.
• Although the F21 transmitter is very durable and weather resistant, care should
be taken not to expose it to severe impact or pressure.
• During operation, if the power supplied from transmitter’s batteries is
insufficient, the transmitter will send out an EMS signal before de-energizing
all of motion relays inside the receiver. (Notice: the motions which are set
as ”Bypass EMS” will stay active), and then the LED indicator on transmitter
will light continuously. At this time the user needs to replace the AA size
alkaline batteries. All batteries should be replaced at the same time. Don’t use
manganese-zinc batteries because of their corrosive properties.
• If severe interference occurs you should stop using the equipment at once.
• Please take the batteries out of the transmitter when the equipment will not be
used for a long time.
• Be sure to know the “Procedures of emergency” in case of an emergency.
2-3 Procedures of emergency
The F21 system has various protections to guard against different emergencies
including strict security code checking and automatic monitoring of part failure.
The F21 system has an isolation circuitry that protects it from outside voltage
surges and interference. In the event of sensing an emergency situation the F21
will perform an emergency stop of the equipment. It is important to properly
install the F21 system so it can perform the emergency shutdown properly.
In case of an Emergency, please follow the steps below.
1.
2.
3.
4.
Press EMS button.
Remove the key switch (when applicable).
Switch off the main power to the installation.
Advise the distributor.
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Chapter 3 Standard delivery
The standard delivery of a F21-4D/S includes:
(1) 1 Transmitter
(2) 1 Receiver.
2 sets of non rechargeable (total 4) AA batteries
(3) Operation manual with CE-declaration
(1) Transmitter
(2) Receiver
Additional items:
1 Software (CD + cable ) for the programming of the unit (only for dealers).
2 Copy unit, this enables you to copy the settings for the receiver to the
transmitter or vise versa (Only for dealers / Delivery after written and signed
consent)
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Chapter 4
Operation
4-1 F21-4D/S Transmitter’s parts
EMS
Key switch
Push buttons
LED indicator
Battery cap
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4-2 F21-4D/S Receiver’s parts
Antenna
Receiver / Decoder
module
(internal)
LED indicators
(internal)
Relay module
(internal)
Transformer
(internal)
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4–3
1.
2.
3.
4.
5.
6.
General operation
Switch on the main power supply to the installation
Remove transmitter cover and install the two AA-size Alkaline batteries
Insert magnetic key (when applicable).
Follow the power on procedure to energize the main relay inside receiver.
Operate the transmitter to check the function that have been set.
After operation, please proceed as following: (1) Press EMS pushbutton,
(2) Remove key switch (when applicable), (3) Switch off the main power to
the installation.
Remark: When the batteries of the transmitter are almost empty the LED indictor
will turn red instead of green. If the batteries are as good as empty the
transmitter will sent a EMS signal to the receiver and switch off. Try
to avoid the here fore mentioned situation and replace the batteries
when the LED indicator turns red.
4-4 Using the F21-4D/S
Power-on:
Turn the rotary key clockwise from “OFF” to
“ON” and consequently to “start” position.
The transmitter is now ready for use
Hoisting:
Press pushbutton “UP” to activate the hoisting
motion. Pressing to the second stage of the
pushbutton will result in activating the high speed
(if available).
Trolley movement:
Press pushbutton “EAST / WEST” to activate
trolley travelling into the required direction.
Pressing to the second stage of the pushbutton will
result in activating the high speed (if available).
EMS:
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By pressing the EMS button the main relay will de-energize. The radio remote can
be switched on again by pressing one of the function buttons.
LED-Indicator:
De LED-Indicator shows the status of the batteries. (when the transmitter has been
switched on) LED indicator colors:
Green:
Red:
enough power for operation.
not enough power, transmitting range will deteriorate. The transmitter
will sent a EMS signal to the receiver before switching off. Try to
avoid the here fore mentioned situation and replace the batteries when
the LED indicator turns red.
Deactivating the transmitter:
After operation, please proceed as following: (1) Press EMS pushbutton,
(2) remove key switch (when applicable), (3) Take the batteries out of the
transmitter when the equipment will not be used for a long time.
4–5
Extra functions
4-5-1 Activating the remote control
When the unit is activated the main relay of the receiver will energize at the
moment if receives a power-on signal from the transmitter. The receiver will
switch to stand-by mode for operation.
Switching on by any function pushbutton
1.
Press any function button to energize the unit and activate the
corresponding function / movement.
4-5-2 Automatic shut-down
It is possible to configure the unit, by software, to shut-down after a certain
period of time, of no use, has past. This function can also be disabled, this will
mean that the unit will always be on stand-by mode. In standard configuration
the automatic shut-down is not activated.
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Chapter 5
5-1
Installation and Function Setting
Precautions during installation
1. Installation or de-installation may only be preformed by a skilled and
2.
3.
4.
5.
6.
7.
8.
authorized individual.
Observe all safety precautions.
Turn off the main power source of the machine before installation to avoid
electric shock. Secure the main switch of the machine to avoid accidental
activation of the machine.
The receiver must be installed in the way that it will not touch any part of the
building during the operation.
The receiver must be fastened safely.
Before installation, inspect the installations safety devices, and make sure
everything is in proper working condition.
Make sure you understand the installation’s circuits and power distribution
as well as the function setting of the remote controller, to avoid incorrect
wiring.
To avoid any interference, the receiver must be away from motors,
frequency converters and power cables (as indicated below).
Receiver
As far as possible
Motor
Frequency
Converter
M
Cable
9. The receiver should be installed on the outside of the electrical control box.
To mount the receiver inside the electrical control box is not correct.
Receiver
Antenna
⌧
(Incorrect)
☺
Cable
Cable
(Correct)
Receiver
(Electrical
control box)
(Electrical
control box)
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5-2
Transmitter installation instructions
5-2-1 Placing the batteries in the transmitter:
Remove the transmitter cover and insert the batteries into battery cover, in the
proper direction, as indicated.
5-2-2 Programming the function setting into the transmitter:
Software necessary: Can only be preformed by the importer or a skilled,
appointed (by the importer) dealer.
5-3
Receiver installation instructions
5-3-1 Preparation for Installation
1. Provide all necessary, calibrated and approved tools.
2. Select a proper location.
a. Select a stable place.
b. Select a place where you can see the receiver and antenna.
c. Select a spark free environment, e.g. keep away from motors, relays,
magnetic switches and power cables.
d. Keep away from high-voltage wiring and devices.
e. The receiver’s box must be at least 3 cm away from the other obstacles.
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1. Selecting the right power supply
1. Select the power supply for the F21-4D/S as mentioned below:
Power supply jumper
48 V
220 V
Jumper
Pins
(Connectors)
48V
220V
With a standard delivery you are able to choose between 2 voltages
(48VAC, LO or 220VAC, HI).
You are able to change the voltage as indicated below:
• Switch the receiver off and open it.
• The jumper is selected on the two lowest of the three pins (connector),
this tells you that the power supply is 220V. To change the power
supply to 48V you need to remove the jumper and insert it over the two
top pins (connectors). It is also possible to order one of the following
transformers: 24 / 48 VAC, 110 / 220 VAC, 220 / 380 VAC or 48 / 110
VAC. The power supply is mentioned on the transformers
• The power supply has now been changed.
NB: Besides de standard switching power supply execution it is also possible to
receive a direct current execution. This execution has a voltage range of
12 ~ 24 VDC.
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5-3-2 Installation sequence
1. Turn off the power supply to the installation.
2. Drill the hole for the screw install the receiver and then fix the receiver
with the 6mm ψ screw nut.
3. Connect the cables to the control circuit of the installation according to the
receiver’s wire diagram as shown below.
F21-4S Wire diagram
Wire
Description
Black
Brown
Orange
Red
Yellow
Green
Blue
Purple
Power supply
Power supply
Control voltage Main Relay
Control voltage Main Relay
UP
Down
East
West
Pink
R/O Start
F21-4D Wire diagram
Wire
Description
Black
Brown
Orange
Red
Yellow
Green
Grey
Blue
Purple
White
Pink
Power supply
Power supply
Control voltage Main Relay
Control voltage Main Relay
UP
Down
Second speed U/ D
East
West
Second speed E/ W
R/O Start
Remark:
-Check if all wires are properly connected
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4. Secure the cables between the receiver and the installation so that the cable
cover (wrapper) will not wear out due to vibrations of the installation.
5. Switch on the main power to the installation.
6. Operate the transmitter to test every function and make sure they are all
correct (you are able to check this by making use of the LED indicators
that are located inside the receiver).
7. This completes the installation of receiver.
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Chapter 6
6–1
Inspection and maintenance
Inspection
Daily inspection is important and will ensure the safety of operation. Inspection
should include “emergency stop” and other safety devices and functions. If
there is any doubt, operation must be stopped immediately and problems must
be solved before resuming operation.
6–2
Maintenance
This remote controller is equipped with self-diagnostic device. During the
operation and the change of batteries, self-diagnostic device will activate the
warning alarm if any malfunctions are detected. The operator must understand
the malfunction signals and notify the maintenance personnel in case they occur.
Malfunctions and warning alarms are listed as follows:
Malfunction Part Error message
Alarm signal
A pushbutton is
jammed
EMS has not been
released
Transmitter
Battery capacity low
Transmitter memory
malfunction
Receiver
Receiver memory
malfunction
16
Red LED flashes every
0,2 sec when a
pushbutton is pressed
LED flashes red every 2
sec
Red LED flashes every
0,5 sec when a
pushbutton is pressed
Error LED in receiver
flashes every 0,5 sec
Version 1.0
Chapter 7 General features
7-1 Technical specifications
-Operation frequency------------ : 433.050 ~ 434.790 MHz
-Hamming distance -------------- : ≥ 4
-I.D. code ------------------------- : 232; more then 4 billion sets (set by factory
never repeated)
-Temperature range-------------- : -35 ºC ~ +75 ºC
-Channel Spacing ---------------- : 267,5 KHz or integral multiple
-Maximum operation range ---- : Up to 100 meter
-Structure ------------------------- : Fiber-Nylon
-Protection degree --------------- : IP 65
7-2 Transmitter specifications
-Power supply -------------------- : Two 1.5 Volts Alkaline batteries (AA Size)
-RF Power ------------------------ : < 10 mW
-Pushbutton type ----------------- : Two or one step mechanical switch
-Dimensions ---------------------- : 156x61x51 mm (excluding antenna)
-Weight --------------------------- : approximately 320 gram (including batteries)
7-3 Receiver specifications
-Power supply -------------------- : AC 48/220V (50/60Hz) (± 10%)
-Output Relays ------------------- : 10A/250VAC
-Dimensions ---------------------- : 185x85x85mm (excluding antenna)
-Weight --------------------------- : approximately 550 gram (excluding wire cable)
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EG –DECLARATION OF COMFORMITY
According to EG-Directive for Machinery 89/336/EEC
Breamark Engineering B.V.
Fruitweg 268
2525 KJ The Hague, The Netherlands
Hereby declarers that:
Radio remote control F21-4D / F21-4S
0470
•
In standard execution corresponds to the following guidelines,
EG-EMV-Guidelines
Radio Telecommunications equipment
93/68/EEC
99/5 EEC
•
In compliance to the following harmonized European standards,
EN 300 220-3 v1.1.1 / 09.2000
EN 301 489-3 v1.2.1 / 2000
EN 60204-32 / 1998
EN 61000-6-2:1999
Radio equipment and Systems
Electromagnetic compatibility and Radio spectrum
Matters (ERM); ElectroMagnetic Compatibility (EMC)
standard for radio equipment and services; Part 3:
Specific conditions for Short-Range Devices (SRD)
operating on frequencies between 9 kHz and 40 GHz
Safety of machinery; Electrical equipment of machines;
Part 32: Requirements for hoisting machines
Electromagnetic compatibility (EMC); Part 6-2: Generic
standards; Immunity for industrial environments
EN 60950:1992 + A1:1993+ A2:1993 +A3:1995 + A4:1997
Place and date of issue:
The Hague, 2003
Breamark Engineering B.V.
A. Stuut
Product Manager
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Spare parts list Telecrane F21-4 Series
For Type:
F21-4D4S
Issued 1/2003
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F21-4S/D spare parts list:
Transmitter casing
Art.#:
PCB#:
PI-288-000
-
Encoder Module
Art.#:
Art#
PCB#:
PE-0204-000 (4D)
PE-0291-000 (4S)
EN-1405
Key/ EMS module
Art.#:
PCB#:
PE-0160-000
EN-0327
Receiver casing
Art.#:
PCB#:
-
Receiver RF Module
Art.#:
PCB#:
PE-0288-000
RX-1553
Relay Module
Art.#:
PE-0285-000 (4D)
PE-0286-000 (4S)
PE-0350-000
(4D)
DC
PE-0351-000
(4S)
DC
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F21-4S/D transmitter spare parts list:
Image
Article number
Description
Upper casing transmitter
(complete with EMS, key switch and wire)
PI-0279-000
Bottom casing transmitter
(complete with antenna and battery cap)
PI-0278-000
TX Antenna
PI-0242-300
Wire
MM0-2419
Battery cap
MP0-2410
Key switch
PI-0253-001
TX/RX Crystal
F21.CRYSTAL
2-step pushbutton
MS0-2014
Symbol stickers
MS0-2410
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F21-4S/D receiver spare parts list:
Image
Description
Antenna receiver
Article number
PI-0243-000
Relay
SDT-S-112LMR
Cable gland
(MG-32A-25, x 1pc)
MP0-2691
Shock absorber
(P200370A/ø32*ø8/2,5t, 1 pcs.
MP0-4009
Transformer
48/110V
ME0-4002
Transformer
110/220V
ME0-4004
Transformer
220/380V
MW0-4003
Transformer
48/220V
ME0-4005
Cable
(12-PIN/A140270B)
MWO-4020
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Channel / frequency reference table for F21-4S/D
Channel distance: 267,5 KHz (0,2675)
Channel:
Frequency (MHz):
129
130
131
132
133
134
135
433,0825
433,35
433,6175
433,885
434,1525
434,42
434,6875
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