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ISO 14001
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©AGD Systems Limited 2014 Doc. Ref. 950 PM ISS2
PRODUCT MANUAL
TABLE OF CONTENTS
INTRODUCTION
Product & technology
Part numbers
Optical performance
Environmental
3
3
4
4
PRODUCT OVERVIEW
Electrical performance
Power consumption
5
6
INSTALLATION
Installation
Maintenance and repairs
Servicing notes
7
7
8
TECHNICAL SPECIFICATIONS
Product specification - 950 LED Signal Aspect
Product specification - 950 Dimmer Unit
9
10
MANUFACTURING TEST PROCESS
Orbitor Test Equipment
11
END OF LIFE – DISPOSAL INSTRUCTIONS (EOL)
950 LED Signal Aspect
950 Dimmer Unit
12
13
IMPORTANT SAFETY INFORMATION
Safety precautions
14
DISCLAIMER
16
16
Warranty
2
INTRODUCTION
PRODUCT & TECHNOLOGY
950
The AGD950 LED series are designed to meet the
requirements for the temporary traffic signal
market together with relevant regulatory
requirements (EN12368) and consist of a low
power set of Red, Yellow and Green LED signal
aspects with an optional dimmer
control device.
PART NUMBERS
Traffic Aspects
AGD950-101-000
Red aspect temporary portable 12Vdc
AGD950-102-000
Amber aspect temporary portable 12Vdc
AGD950-103-000
Green aspect temporary portable 12Vdc
Pedestrian Aspects
AGD950-106-000
Red man far side aspect temporary portable 12Vdc
AGD950-107-000
Green man far side aspect temporary portable 12Vdc
Dimmer Unit
AGD950-104-000
Dimmer unit (55/110 LUX switching dim/bright)
3
INTRODUCTION
OPTICAL PERFORMANCE
Aspect
Red (950-101)
Yellow (950-102)
Green (950-103)
Colour
X = 0.695
Y = 0.305
X = 0.581
Y = 0.418
X = 0.086
Y = 0.618
Combined Colour
X = 0.692
Y = 0.305
X = 0.580
Y = 0.418
X = 0.089
Y = 0.630
Phantom Ratio
20.1:1 (20mins)
20.1:1 (1min)
17.3:1 (20mins)
Phantom Class
5
5
5
1.61:1
1.57:1
1.26:1
610
810
590
M A 3/2
M A 3/2
M A 3/2
3/2
3/2
3/2
Signal Uniformity
On-axis Luminous Intensity (cd)
Distribution
Performance Level/Class
Performance Reference BS EN 12368:2006
ENVIRONMENTAL
Impact Resistance IK7
Environmental Class A (-15ºC to +60ºC)
4
PRODUCT OVERVIEW
ELECTRICAL PERFORMANCE
Signal Aspects
Connection
Function
Voltage
Red
Blue
Green
+ve supply input
-ve supply input
Dim control input
8 – 16Vdc
0V
+4.5V +/- 10% to dim
Light
Output
On
May be
ON
OFF
Supply
Voltage
(Vrms)
Off
0
7.68.016.1
Supply cores are supplied 1m in length.
The LED aspects are connected to a 12Vdc supply with an operating range of 8Vdc to 16Vdc with reverse polarity
protection and an initial switch on surge of 4A for duration of 1mS.
5
PRODUCT OVERVIEW
POWER CONSUMPTION
Traffic Aspects
Aspect
Typical Bright Current (at 12Vdc)
Min-Max
Typical Dim Current (at 12Vdc)
Min-Max
Red
Yellow
Green
390mA
600mA
750mA
370 -395
580 -605
735 -770
175mA
175mA
185mA
170 -180
165 -180
180 -195
Dimmer Unit
Connection
Function
Voltage
Red
Blue
Green
+ve supply input
-ve supply input
Dim control output
8 – 16Vdc
0V
+4.5V +/- 5% @ 5mA in dim
The dimming control switched output is <0.5V for Day/Bright (>100 lux) and >4.5V for Night/Dark (<55 lux).
The sensor monitors the light level and filters the readings.
Dimmer units are supplied with 1m flying lead.
Pedestrian Variants
Aspect
Typical Bright Current (at 12Vdc)
Min-Max
Typical Dim Current (at 12Vdc)
Min-Max
Red
Green
110mA
230mA
100 -130
215 -250
60mA
80mA
55 -70
75 -95
6
INSTALLATION
INSTALLATION
Diagrams showing mounting of aspect into rear of door assembly and fixing holes.
MAINTENANCE & REPAIRS
When changing the lens ensure correct orientation of the aspect as shown by markings on housings and that a
new gasket is fitted between the lens and rear housing. The recommended torque setting for tightening the lens
fixings is 1.1Nm.
Spares Item
AGD Part No.
Min Order Qty
Red lens
Yellow lens
Green lens
Gasket
OC-071
OC-077
OC-078
GS-089
5
5
5
5
7
INSTALLATION
SERVICING NOTES
When servicing any of the aspects it is important that the 8 fixing screws are tightened correctly.
The torque settings for these screws is 1.2Nm.
The following is a list of available parts:
Part Description
Part Number
Red LED signal lens
Yellow LED signal lens
Green LED signal lens
LED aspect rear cover
950 Gasket
Red LED PCB
Yellow LED PCB
Green LED PCB
Generic temp PSU PCB
Red pedestrian LED PCB
Green pedestrian LED PCB
OC-071
OC-077
OC-078
HG-099
GS-089
CB-248
CB-249
CB-250
CB-251
CB-297
CB-298
Please contact AGD for other spare parts availability.
8
Notes
TECHNICAL SPECIFICATIONS
61mm
240mm
21mm
24mm
SPECIFICATIONS
Technology
High intensity LED
2 : IK7 BS EN 12368:2000 Screen Impact
Weight
0.84kg
Housing MaterialPolycarbonate
Indicator Colour
Red, Yellow and Green
Operating Temperature
-15ºC to +60ºC
Power Supply
12Vdc (operating range of 8Vdc to 16Vdc)
Power / Dimming
Red
Yellow
Green
Light Distribution
M A 3/2
On Axis Intensity
Typically in the range 500 - 800cd
Bright 390mA
Bright 600mA Bright 750mA
Dim 175mA
Dim 175mA
Dim 185mA
MTBF
20 years
BS EN 12368:2006 & EN50293:2000
Approved to:
Owing to the Company’s policy of continuous improvement, AGD Systems Limited reserves the right to change their specification or design
without notice.
RoHS
COMPLIANT
Restriction on Hazardous Substances
9
TECHNICAL SPECIFICATIONS
48mm
ø27mm
23.20mm
SPECIFICATIONS
Weight
0.2kg
Housing Material
Polycarbonate
Operating Temperature
-15ºC to +60ºC
Power Supply
5mA at 12Vdc
Dimming (Lux)
<0.5V for Day/Bright (>100 lux)
>4.5V for Night/Dark (<55 lux)
Approved to:
EN50293:2000
Owing to the Company’s policy of continuous improvement, AGD Systems Limited reserves the right to change their specification or design
without notice.
RoHS
COMPLIANT
Restriction on Hazardous Substances
10
MANUFACTURING TEST PROCESS
TEST
EQUIPMENT:
ORBITOR
TM
INTELLIGENT DETECTION SYSTEMS
PRODUCT TEST:
92X | 94X | 95X
TEST FUNCTION:
• Aspect optical chromaticity measurement • Push button switch test
• Aspect voltage and current measurements • Test cycle time of 5 minutes
ORBITOR was designed and developed
by AGD Systems
Orbitor™ is a bespoke set of test
equipment designed and developed by
AGD Systems. It is dedicated to the testing
of the 950 LED signal aspects and 100% of
units manufactured at AGD are Certified
by Orbitor.
The key test functions performed
by Orbitor to Certify the premium
performance of your LED signal aspect:
• Aspect optical chromaticity
measurement
• Aspect voltage and current
measurements
• Test cycle time of 5 minutes
Orbitor is a sophisticated test chamber
where a spectroradiometer travels
beneath the illuminated aspects in both
normal and dim modes to measure and
display the optical chromaticity of each
individual LED signal aspect. Voltage
and current measurements are
taken in both bright and dim
modes.
UNRIVALLED
Conforms to HA specification TR2511 offering
market leading optical performance as Certified
by Orbitor
LIFETIME PRODUCT TRACEABILITY
There are clearly defined pass and fail criteria at all stages within the Orbitor test processes.
The test results in association with the product build revision are recorded on a product serial
number basis. The full suite of test measurements is instantly sent to the dedicated product
database within the AGD secure server facility, providing full traceability during the product
lifetime.
The AGD Certified symbol is your mark of assured performance.
11
END OF LIFE – DISPOSAL INSTRUCTIONS (EOL)
AGD950 LED SIGNAL ASPECTS
Item
1
2
3
4
Qty
12
1
1
1
Material
Steel
Polycarbonate
EPDM
Electronic Assembly - Mixed Metal & FR4
Item
5
6
7
8
Qty
1
1
1
1
Material
Nylon
Polycarbonate
Polyester
Copper, PVC & Nylon
•
•
•
•
•
Reuse / Recycle
Separate & Recycle
Downcycle
Hazardous Recovery
Non -Recyclable
This document serves as a guideline only for EOL procedures and further guidance may need to be sought from the appropriate authority or agency.
12
END OF LIFE – DISPOSAL INSTRUCTIONS (EOL)
AGD950 DIMMER UNIT
Item Qty
1
1
2
1
Material
PC / Epoxy / Electronic assembly
Silicone
Item Qty
3
1
4
1
Material
Nylon
Mixed metal & PVC
•
•
•
•
•
Reuse / Recycle
Separate & Recycle
Downcycle
Hazardous Recovery
Non -Recyclable
This document serves as a guideline only for EOL procedures and further guidance may need to be sought from the appropriate authority or agency.
13
IMPORTANT
SAFETY PRECAUTIONS
All work must be performed in accordance with company working practices, in-line with adequate risk
assessments. Only skilled and instructed persons should carry out work with the product. Experience and safety
procedures in the following areas may be relevant:
• Working with mains power
• Working with modern electronic/electrical equipment
• Working at height
• Working at the roadside or highways
1.This product is compliant to the Restriction of Hazardous Substances (RoHS - European Union directive
2011/65/EU).
2.For maintenance purposes users should take particular care
and avoid exposure to the high intensity LED light output
from the LED aspects.
3.Should the product feature user-accessible switches, an access port will be provided. Only the specified
access port should be used to access switches. Only non-conductive tools are to be used when operating
switches.
4.The product must be correctly connected to the specified power supply. All connections must be made
whilst the power supply is off or suitably isolated. Safety must take always take precedence and power
must only be applied when deemed safe to do so.
5.Under no circumstances should a product suspected of damage be powered on. Internal damage may be
suggested by unusual behaviour, an unusual odour or damage to the outer casing. Please contact AGD
for further advice.
14
NOTES
DISCLAIMER
While we (AGD Systems) endeavour to keep the information in this manual correct at the time of print, we make no
representations or warranties of any kind, express or implied, about the completeness, accuracy, reliability, suitability
or availability with respect to the information, products, services, or related graphics contained herein for any purpose.
Any reliance you place on such information is therefore strictly at your own risk. In no event will we be liable for any loss
or damage including without limitation, indirect or consequential loss or damage, or any loss or damage whatsoever
arising from loss of data or profits arising out of, or in connection with, the use of this manual.
WARRANTY
AGD Systems Limited
White Lion House
Gloucester Road,
Staverton, Cheltenham
Gloucestershire, GL51 0TF, UK
T: +44 (0)1452 854212
F: +44 (0)1452 854213
E: [email protected]
W: agd-systems.com
ISO 9001
ISO 14001
Registered
Quality
Management
Registered
015
Environmental
Management
015
©AGD Systems Limited 2014 Doc. Ref. 950 PM ISS2
All 950 LED Signal Aspects are supplied with a 12 month return to factory warranty and apart from the coloured
lenses and gaskets, have no serviceable parts by the user. Products falling outside this period may be returned
to AGD Systems for evaluation, chargeable repair or re-calibration.