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OPERATION MANUAL
033-3000
RUSTIBUS® 33 AIR
Genuine Rustibus® parts only!
Machine may vary from pictures
DECLARATION OF CONFORMITY
Manufacturer: Dalseide Shipping Services AS
Bekkjarviksundet 1
N-5397 BEKKJARVIK
NORWAY
The authorised representative
In the EEA:Rustibus N.V.
Noordersingel 7
B-2140 ANTWERP
BELGIUM
Hereby declares that the
Products specified:Rustibus®
specified:Rustibus® de-scaling
de-scalingmachines
machinesseries:
series:
033-3000
Are produced in accordance to the requirements in and regulations on machinery
Best. No. 522, which transpose the community legislation on machinery amended by
Directive 98/37/EEC of the European parliament and of the council of 22nd June1998.
The following standards or standardized documents apply to this machine:
ISO 8662, ISO 15744, EN 792

Year of CE marking: 1998
Place
Signed by:
Title:
Date
Tore Dalseide
Director
……………………………………………..
Genuine Rustibus® parts only!
Machine may vary from pictures
HOW TO RECOGNISE GENUINE SPARES!
* fig.1
* fig.1
* fig.1
GENUINE SPARE PARTS are marked with either RUSTIBUS® PATENTED (* fig.1)
Genuine spares parts are marked with a genuine RUSTIBUS® logo, so look for the logo
or GENUINE RUSTIBUS PARTS (* fig.2)
either on the item or on the label.
* fig.2
If they are not there, they’re not GENUINE PARTS. Use only the best, don’t settle for less. RUSTIBUS®
If they are not there, they´re not genuine spares. Use only the best, don´t settle for less.
Genuine Rustibus® parts only!
Machine may vary from pictures
HELPFUL IDENTIFIERS
In addition to information on installation and operation, this instruction manual may contain WARNINGS
and CAUTIONS pertaining to user safety, and NOTES on important, useful operating guidelines.
A WARNING indicates a potentially hazardous situation, which if not avoided, could result in death or
serious injury.
A CAUTION indicates a potentially hazardous situation, which, if not avoided may result in minor or
major injury.
A NOTE is to alert the operator to important operating information.
ANSI Z535.5-1997 Definitions
IMPORTANT
The safeguards and instructions in this manual cannot cover all possible conditions and situations, which
may occur. As we cannot control the correct mounting, usage and utilization of this product, we can not
be responsible or liable for any injuries, damages, losses or costs, which result from using our products in
any way.
Do not attempt to operate this tool until you have read and understood all safety precautions and
instructions listed in this manual.
Incorrect operation of this unit can cause serious injury.
Maintain your company’s fire and safety procedures while operating this tool.
Genuine Rustibus® parts only!
Machine may vary from pictures
WARNING
Rotating equipment may cause serious injury – protect hands, feet, eyes and hearing.
Debris from scraping action may be scattered.

Rustibus de-scaling Tool may produce low energy sparks.

Respiratory protection should be considered depending on material being removed.

Before starting Rustibus® de-scaling Tool, ensure that all fixing screws, bolts, clamps,
fittings, chain drum and locking devices are mounted correctly and securely tensioned.
For more information, check the maintenance section of this manual.
Never attempt to de-scale areas when its mechanical integrity
is in doubt, according to ASME/API specifications or other applicable codes and standards.
CAUTION
Never install, remove or perform any maintenance on the Rustibus® de-scaling Tool when
the air supply is connected.

Always keep both hands on handles when operating the Rustibus® de-scaling Tool.

Never use non Ex/Atex certified machines in potentially explosive atmospheres.

Never operate the Rustibus® de-scaling tool while wearing loose hanging chains, hanging
ID/security badges or garments that may be caught in the rotating parts.

On vertical sections, work with the Rustibus® de-scaling tool between knee and shoulder
height to avoid strain. If used over prolonged periods for vertical work, lifting assistance
should be considered to prevent accidents, fatigue etc.

Rustibus® de-scaling Tool should be properly maintained and stored when not in use to
avoid damage to parts.
Genuine Rustibus® parts only!
Machine may vary from pictures
PLEASE READ THE WARNINGS BEFORE OPERATION
WARNINGS:
When connecting, changing, or repairing the Rustibus® angle de-scaler,
the power supply MUST ALWAYS be disconnected.
IMPORTANT:
1) Do not push down on your machine.
This only damages the tool, it does not improve results.
2) It is recommended to connect the Rustibus® 33
to a filtered air- lubricator and regulator system.
3) Lubricate the air motor several times per day by pouring a few drops
of airtool oil in the air inlet of the motor while turning the chain drum
manually 2-3 times. When the machine is due for storage, repeat the
same procedure.
• If the chain link system is damaged, some vibration may occur.
• Ear & face protection should be used for your own safety.
It is recommended to use safety screen
when operating the Rustibus® 33.
Wear protective gloves and sturdy shoes.
WORKING SAFELY WITH THIS MACHINE IS POSSIBLE ONLY WHEN THE OPERATING AND SAFETY
INFORMATION ARE READ COMPLETELY AND THE INSTRUCTIONS CONTAINED THEREIN ARE STRICTLY
FOLLOWED. IN ADDITION, THE GENERAL SAFETY INSTRUCTIONS IN THE ENCLOSED BOOKLET MUST
BE FOLLOWED. BEFORE USING THE FIRST TIME, TAKE A LOOK AT THE MACHINE FOR UNDERSTANDING
THE PRACTICAL WORKINGS OF IT.
Genuine Rustibus® parts only!
Machine may vary from pictures
INSTALLATION AND SETUP
RUSTIBUS® 33 AIR
Before you begin.
Step 1: VERIFY THE COMPLETENESS OF YOUR RUSTIBUS® 33.
• Check that all components are attached properly and in a proper / safe working order.
(Check that there are no loose guards or parts on the machine)
Step 2: ASSOCIATED EQUIPMENT.
• Ensure that you have the required Air Pressure & volume. (625L/min (22 CFM) / 6 Bar (87 psi))
• Ensure that you have Air tool oil available to lubricate the machine.
• It is recommended that you connect the Rustibus® 33 to a filtered & lubricated air.
Step 3: BEFORE COMMENCING THE OPERATION.
• Locate the section to be cleaned / de-scaled and determine if the area needs to be cleaned. Excessive
grease, dirt and other hazardous material should be cleaned from the surface area before
operation of the Rustibus® machine.
• Ensure Chain Drum is properly connected to motor
Confirm the correct air pressure before connecting hose supply.
•
The Chain drum rotates at high RPM, show utmost care when connecting power lead and when
operating machine. ALWAYS THINK SAFETY FIRST!
• Connect your machine to its power source.
• Make sure the power lead is properly connected and safely located for your operation.
• Start and Stop the machine and check that rotation is correct according to marking on machine.
Step 4: OPERATION OF RUSTIBUS MACHINE.
• For the best results from your Rustibus® machine you should run the machine forward and backward
over the area until the appropriate result is achieved
• Do not run the machine over sharp edges, but along them. Your machine will last longer if operated
with care.
• DO NOT FORCE YOUR MACHINE DOWNWARDS! This does not improve the result, it only damages the
machine.
• To maintain your Rustibus® 33 in a good working order, the air-motor should be lubricated 3-4 times a
day during operation
Step 5: MAINTENANCE OF RUSTIBUS MACHINE.
• ALWAYS stop the machine and disconnect it from its power source before carrying out any maintenance
on the machine.
• To maintain your Rustibus® 33 in a good working order the machine and motor should be
cleaned after use. The ventilation slots of the motor must be kept clear at all times. When the machine is
due for storage, please clean and check the machine for damage or wear and tear.
Genuine Rustibus® parts only!
Machine may vary from pictures
AIR QUALITY, LUBRICTION AND FILTRATION
THE RUSTIBUS TOOL/MACHINE CAN OPERATE IRRISPECTIVE OF CLIMATIC CONDITIONS. PROVIDED THE AIR SUPPLIED TO OPERATE THE TOOL/MACHINE IS OF A SUITABLE QUALITY TO DO SO.
Ensure that your machine is always run with air that is properly filtered for moisture and particles and to
a quality that is suitable for use with pneumatic motors of its type. The motor of your machine must be
kept lubricated.
For non-incorporated air filtration systems, ensure the machine is connected to a system comprising the
following points:
1.
2.
3.
4.
5.
6.
7.
Air /moisture filter/separation unit
Air pressure regulation unit
Air lubrication unit
Shut off valve.
Use of the correct hose dimension.
Regular check and refilling of air tool oil for correct lubrication.
Correctly dimensioned connections, and safety features.
WHEN STORING YOUR MACHINE, YOU MUST ENSURE THAT ENOUGH LUBRICATION IS PRESENT/ADDED TO ENSURE THAT NO CORROSION OF AIR MOTOR CAN OCCUR BETWEEN OPERATIONS
Genuine Rustibus® parts only!
Machine may vary from pictures
OPERATING THE RUSTIBUS 33
The Rustibus® 33 is air driven and requires
625 Liters (22 CFM) of air per minute at a
pressure of 6 Bar (87 psi). It is easy to operate
and leaves the surface clean to
St3 +++ (SP11 +++).
The machine is adjusted to a proper RPM
when it leaves the Rustibus® factory.
x
The Rustibus® 33 uses a Disposable Chain Drum. This Chain Drum is designed for
one-time-use only and does not require any spares replacement. Simply use the Chain Drum until it is completely destroyed and then replace it with a new one.
This makes the Rustibus® 33 fast and efficient!
x
In the de-scaling process it is quite normal that chain links are lost. Should this create an
unbalance in the rotation, simply remove the
chain or rivet on the opposite side of the
broken one to restore the balance.
RECOGNIZE A 033 (033-3156) CHAIN DRUM.
The Rustibus® 33 Chain Drum (033-3156) is the main spare component for your Rustibus® 33 machine.
The chain drum is a disposable spare; intended for use until it is entirely worn out and then disposed of in a
responsible manner. IT MUST BE NOTED, that the Rustibus® 33 chain drum has a BLACK PLUG fitted into
one side of its spindle. This plug ensures that you cannot mount the chain drum incorrectly. Should the BLACK
PLUG be missing for any reason it should be noted that for the Rustibus® 33 the correct direction to mount
the chain drum is with the longer length of the spindle OUT towards the SCREEN; otherwise the screen of your
machine can be severely damaged by the rotation of the chain drum.
Genuine Rustibus® parts only!
Machine may vary from pictures
REPLACING THE CHAIN DRUM
To replace the Chain Drum on the machine,
open the protective cover by unlocking the
locking nut on the side.
To remove the Drum from the shaft, block the gearbox by placing the 19mm spanner on the motor shaft. Leave the spanner resting on the screen. Use both hands to turn the Drum anti clockwise release it from the shaft.
Install a new Chain Drum (033-3156) by
reversing these procedures. Make sure to refit the protective cover afterwards before
restarting the Rustibus® 33.
When replacing the Chain Drum or Wire Brush it is important that it is replaced with the
correct side outwards. This is clearly marked on the Chain Drum, in that it can only be attached
from one side because of the BLACK PLUG.
Always disconnect the air supply before dismantling the Rustibus® machine.
WARNING
When connecting, changing, or repairing the Rustibus® angle de-scaler, the air supply
must always be disconnected.
Genuine Rustibus® parts only!
Machine may vary from pictures
PARTS AND SPARES
WHEN CONNECTING, CHANGING, OR REPAIRING THE RUSTIBUS 33,
THE AIR SUPPLY MUST ALWAYS BE DISCONNECTED.
RUSTIBUS® 33 AIR
CONSUMABLES
033-3156: R33 Chain Drum
033-3202: R33 Wire Brush
GENERAL OVERVIEW
033-3000 Rustibus® 33 AIR
Incl. Chain Drum (installed on machine)
033-3003
033-3001
033-3010
033-3156
033-3001
033-3002
033-3003
033-3010
033-3011
033-3011
R33 Air Motor
R33 Female Hose Connector
R33 Male Air Connector
R33 Screen incl. cover
R33 Cover only
Genuine Rustibus® parts only!
Machine may vary from pictures
MOTOR PARTS - RUSTIBUS® 33 AIR
PARTS TO RUSTIBUS® 33
033-301A
R33 Throttle handle
033-301B
R33 Inlet Bushing
033-301C
R33 Throttle Gasket
033-301D
R33 Cap Screw
033-301E
R33 Lock Washer
033-302A
R33 Throttle Lever
033-302B
R33 Throttle Lever Pin
033-303A
R33 Throttle Valve Seal
033-303B
R33 Throttle Valve
033-303C
R33 Throttle Valve Spring
033-303D
R33 Speed Regulator
033-303E
R33 Regulator Seal
033-303F
R33 Valve Cap Seal
033-303G
R33 Throttle Valve Cap
033-304A
R33 Rear End Plate
033-304B
R33 Rotor Bearing
033-304C
R33 Bearing Rubber Cap
033-304D
R33 Rotor Bearing Retainer
033-305A
R33 Rotor
033-305B
R33 Vane (4 pcs)
033-306A
R33 Cylinder
033-306B
R33 Cylinder Alignment Pin
033-307A
R33 Front End Plate
033-307B
R33 Rotor Bearing
033-307C
R33 Pinion Bearing
033-308A
R33 Pinion Gear
SET
033-308B
R33 Pinion
033-308C
R33 Arbor Key
033-310A
R33 Exhaust Deflector
033-310B
R33 Exhaust Gasket
033-310C
R33 Deflector Screw
033-311A
R33 Bearing Housing
033-311B
R33 Bearing Housing Gasket
033-311C
R33 Cap Screw
033-311D
R33 Lock Washer
033-312A
R33 Arbor
033-312B
R33 Arbor Lower Bearing
033-312C
R33 Bearing retaining Ring
033-312D
R33 Bearing Cover
033-312E
R33 Rotor Bearing
033-312F
R33 Gear Retaining Ring
033-312G
R33 Gear Thrust washer
033-315
R33 Handle
033-316
R33 Spanner
033-3006
R33 BOD Grease
SCENARIOS
POTENTIAL
REASONS
Rustibus® machine / - Dirt, foreign materials
tool does not run.
- Internal corrosion / rust
- Misalignment
- Poor lubrication
- Jammed machine
Rustibus® machine / - Dirt, foreign materials
tool runs at reduced - Internal corrosion / rust
speed.
- Misalignment
- Insufficient air pressure / flow
- Air hose or compressor is to small
- Restricted exhaust
- Poor lubrication
- Air hose between machine and
compressor is to long
Rustibus® machine - Dirt, foreign materials
/ tool runs with low - Internal corrosion / rust
torque.
- Misalignment
- Insufficient air pressure / flow
- Poor lubrication
- Jammed machine
Machine / tool re- Misalignment
duces speed during - Restricted exhaust
operation
- Jammed machine
- Compressor is to small
- Air hose between machine and
compressor is to long
Machine / tool runs
warm
- Misalignment
- Poor lubrication
Not getting good
enough de-scaling
performance
- Machine running to slow
- Chain drum is worn out
Excessive vribration
- Chain drum is worn out
The screen (033- Machine used with excessive
3010)
downward pressure, used side
and protective cover ways and/or in an improper
(033-3011) are being angle.
heavily damaged.
SOLUTIONS
1)Check that there are no restrictions on
the hose.
2) Check the PSI meter on the Air Lubriction
System for adequate pressure.
3) Check air supply.
4)
Disconnect air power supply from
machine / tool, remove the screen and
chain Drum unit from Machine / tool and
check if main drive shaft rotates freely.
5) Too much dust may have accumulated in
the tool. Clean the tool.
6) Check the bearings to make sure they are
spinning freely in their track.
Air motor failure (handle part) such as
main gear not engaging. Contact
supplier for service.
7) Lubricate the machine and rotate the
chain head or drive shaft in both
directions a few times.
1)Disconnect machine from air power
supply and check that exhaust is not
restricted.
2) Check air supply is not restricted and
that it is adequate.
1) Disconnect the air supply from the
machine / tool.
2) Check oil in the lubricator oil system.
3) Check that there are no restrictions on
the hose.
4) Check that bearings are spinning freely.
1) Check that air supply is free of
restrictions and that it has the adequate
PSI.
2) Disconnect the air supply and check if
the chain drum is worn and replace if
necessary.
During the de-scaling process, it is quite
normal to loose Chain Links. This causes
vibration because the Chain Drum is unbalanced. Remove the opposite Chain Link or
Pin of the broken one to restore balance
and to continue using the Chain Drum until
it is totally destroyed.
Always try to use the Rustibus® in a strait
angle towards the surface. Avoid using
the unit sideways or in an excessive angle
towards the surface.
Machine may vary from pictures
Genuine Rustibus® parts only!
ADDITIONAL FEATURES
RUSTIBUS® 33 MAGNO ROLLER
The Rustibus® Magno Rollers are a magnetised wheelbase for the Rustibus® 30 Series.
They use a powerful magnet to support the entire Rustibus® hand tool which makes them perfect
for use on angled steel surfaces.The Rustibus® Magno Roller will enhance safety and operator comfort.
Perfect for use in Ballast tanks!
Because of the strong magnetic field it
can not be operated by persons fitted
with cardiac pacemakers.
Item : 033-6300
R33 Magno Roller
Weight: 0,90 kg / 2 lbs
IMPA: 59.03.24
Machine may vary from pictures
Genuine Rustibus® parts only!
RUSTIBUS® 30 MODELS AVAILABLE
032-2000Rustibus® 32 Electric 220V, Complete
033-3000
Rustibus® 33 Air, Complete
033-X3000Rustibus® X33 Air (EX), Complete
035-5000Rustibus® 35 Electric 110V, Complete
Genuine Rustibus® parts only!
Machine may vary from pictures
RUSTIBUS ANGLE DE-SCALER WARRANTY/REPLACEMENT PLAN
DALSEIDE SHIPPING SERVICES WILL REPLACE OR REPAIR ANY TOOL OR COMPONENT THAT FAILS DUE TO
DEFECTS IN MATERIAL OR WORKMANSHIP FOR A PERIOD OF ONE (1) YEAR (12 MONTHS) FROM THE DATE
OF SHIPMENT OF THIS PRODUCT FROM OUR FACILITY. A WARRANTY CLAIM WILL NOT BE HONOURED IF
DEFECTS ARE NOT REPORTED WITHIN THE WARRANTY PERIOD, OR IF DALSEIDE SHIPPING SERVICES
DETERMINES THAT DEFECTS OR DAMAGES ARE DUE TO NORMAL WEAR, MISAPPLICATION, LACK OF
MAINTENANCE, ABUSE, IMPROPER INSTALLATION, ALTERATION, OR ABNORMAL CONDITIONS.
Dalseide Shipping Services is the original owner and manufacturer of Rustibus®
We deliver GENUINE Rustibus® PARTS ONLY!
Dalseide Shipping Services cannot be held liable for any damages (to Rustibus® machines or
personnel) as a result of use of non genuine parts. We reserve the right to refuse any claims on parts
or Rustibus® machinery unless it can be proven that genuine parts only have been used on Rustibus®
machines.
Dalseide Shipping Services will always seek to improve the Rustibus® machines design, specifications and
production. Therefore, alterations may take place at any time. While every effort is made to produce up-todate literature, the descriptions, specifications, illustrations and photographs in this manual should not be
regarded as the definitive guide to current specifications; though all manuals are considered concise at the
time of their production.
Genuine Rustibus® parts only!
Machine may vary from pictures
CONTACT INFORMATION
NORWAY:
Dalseide Shipping Services AS
Bekkjarviksundet 1
NO - 5397 Bekkjarvik
Norway
Tel: + 47 5618 1200
Fax: + 47 5618 1201
E-mail: [email protected]
ANTWERP:
Rustibus N.V.
Noordersingel 7
2140 Antwerpen
Belgium
Tel: + 32 3227 2096
Fax: + 32 3227 2097
E-mail: [email protected]
SINGAPORE:
Rustibus PTE LTD
18 Boon Lay Way
#08-145 TradeHub 21
Singapore 609966
Phone: +65 62 62 52 26
Fax: +65 62 66 69 55
E-mail: [email protected]
HOUSTON TX:
Rustibus INC.
2901 West Sam Houston Pkwy
North Suite E-325
Houston, TX 77043
USA
Tel: + 1 832 203 7170
Fax: + 1 832 203 7171
E-mail: [email protected]
[email protected]
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