Installation and Operation Manual Multi-Function Gas Bratt Pan SMB 60G MULTI SMB 60G MULTI P SMB 60G MULTI RM Date Purchased Serial Number Dealer Service Provider For use in GB & IE 237425-1 MANUFACTURED BY Moffat Limited Christchurch New Zealand INTERNATIONAL CONTACTS AUSTRALIA Moffat Pty Limited E.Mail: Main Office: Service: Spares: Customer Service: [email protected] (tel): +61 (03) 9518 3888 (fax): +61 (03 9518 3833 (tel): 1800 622 216 (tel): 1800 337 963 (tel): 1800 335 315 (fax): 1800 350 281 CANADA Serve Canada Web: E.Mail: Sales: Service: www.servecanada.com [email protected] (tel): 800 551 8795 (Toll Free) (tel): 800 263 1455 (Toll Free) NEW ZEALAND Moffat Limited Web: E.Mail: Main Office: www.moffat.co.nz [email protected] (tel): 0800 663328 UNITED KINGDOM Blue Seal Web: E.Mail: Sales: Spares: Service: www.blue-seal.co.uk [email protected] (tel): +44 121 327 5575 (fax): +44 121 327 9711 (tel): +44 121 322 6640 (fax): +44 121 327 9201 (tel): +44 121 322 6644 (fax): +44 121 327 6257 UNITED STATES Moffat Web: Sales: Service: www.moffat.com (tel): 800 551 8795 (Toll Free) (tel): +1 336 661 1556 (fax): +1 336 661 9546 (tel): 800 858 4477 (Toll Free) (tel): +1 366 661 1556 (fax): +1 336 661 1660 REST OF WORLD Moffat Limited Web: E.Mail: www.moffat.co.nz [email protected] The reproduction or copying of any part of this manual by any means whatsoever is strictly forbidden unless authorized previously in writing by the manufacturer. In line with policy to continually develop and improve its products, Moffat Ltd. reserves the right to change the specifications and design without prior notice. © Copyright Moffat Ltd. August 2014. Contents Waldorf Gas Bratt Pan SMB 60G MULTI 150ltr Multi-Function Bratt Pan, Standard. SMB 60G MULTI P 150ltr Multi-Function Bratt Pan, Pressurised. SMB 60G MULTI RM 150ltr Multi-Function Bratt Pan, with Mixing. Introduction ............................................................................................. 2 Specifications ........................................................................................... 3 Model Numbers Covered in this Specification General Gas Supply Requirements Electrical Supply Requirements Water Supply Requirements Installation ............................................................................................... 7 Unpacking Location Position of the Ducts Autonomous Peripheral Products Royal Chef ‘S’ Gas Connection Gas Appliance Settings Water Connection Drainage Connection (Multi-Functions Pressure Bratt Pans) Electrical Connection Before Use Checks Maintenance Operations ........................................................................ 14 Annual Inspection Periodic Inspections Pressure Checking Wiring Schematic ................................................................................... 16 Connection Diagrams Introduction We are confident that you will be delighted with your WALDORF BRATT PAN, and it will become a most valued appliance in your commercial kitchen. To ensure you receive the utmost benefit from your new Waldorf appliance, there are two important things you can do. Firstly: Please read the instruction book carefully and follow directions given. The time taken will be well spent. Secondly: If you are unsure of any aspect of the installation, instructions or performance of your appliance, contact your WALDORF dealer promptly. In many cases a phone call could answer your question. CE Only: These instructions are only valid if the country code appears on appliance. If code does not appear on appliance, refer to supplier of this appliance to obtain technical instructions for adapting appliance to conditions for use in that country. Warning IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE PROPERTY DAMAGE, INJURY OR DEATH. READ THE INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS APPLIANCE. Warning INSTRUCTIONS TO BE FOLLOWED IN THE EVENT THE USER SMELLS GAS ARE TO BE POSTED IN A PROMINENT LOCATION. THIS INFORMATION SHALL BE OBTAINED BY CONSULTING THE LOCAL GAS SUPPLIER. Warning GREAT CARE MUST BE TAKEN BY THE OPERATOR APPLIANCE MUST IT TO USE THE EQUIPMENT SAFELY TO GUARD IT AGAINST RISK OF FIRE. NOT BE LEFT ON UNATTENDED. IS RECOMMENDED THAT A REGULAR INSPECTION IS MADE BY A COMPETENT SERVICE PERSON TO ENSURE CORRECT AND SAFE OPERATION OF YOUR APPLIANCE IS MAINTAINED. DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPOURS OR LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE. DO NOT SPRAY AEROSOLS IN THE VICINITY OF THIS APPLIANCE WHILE IT IS IN OPERATION. Caution This appliance is for professional use and is only to be used by qualified persons. Only authorised service persons are to carry out installation, servicing or gas conversion operations. Components having adjustments protected (e.g. paint manufacturer should not be adjusted by user / operator. sealed) DO NOT operate appliance without the legs supplied fitted. 2 by the Introduction We especially draw your attention to the fact that we cannot accept responsibility if any technical alterations are made to our appliances without our written authorization. With regard to safety, these Bratt Pans have been designed and made according to applicable gas and electrical regulations. The regulation for place of use may impose stricter instructions (safety and health instructions, protection against fire etc.) than the instructions contained in this manual. In this case, the regulations should be respected. Identification Plate The identification plate and Moffat Supplementary Plates are located on the frame, after removing the right hand vertical strip. Supplementary Rating Plate - Australia 3 Specifications Model Numbers Covered in this Specification SMB 60G MULTI 150ltr Multi-Function Bratt Pan, Standard. SMB 60G MULTI P 150ltr Multi-Function Bratt Pan, Pressurised. SMB 60G MULTI RM 150ltr Multi-Function Bratt Pan, with Mixing. General SMB 60G - Gas Bratt Pan. A commercial heavy duty, gas fired Bratt Pan fitted with a 150 ltr capacity pan, of full stainless steel pan construction, with a set of two gas burners. This appliance features an electric thermostat burner control and multi-function use controls. Gas Supply Requirements Natural Gas Input Rating (N.H.G.C.) Supply Pressure LP Gas / Butane 116MJ/hr 116MJ/hr 1.13 - 3.40kPa (4.5” - 13.5” w.g.) 2.75 - 4.50kPa (11” - 18.0”w.g.) 0.83kPa (*) 2.6kPa (*) (9.5” w.c.) Burner Operating Pressure Gas Connection ¾” BSP Male Gas Nozzle / Injector Ø 3.80 Ø 2.20 9mm 13.5mm Burner Aeration Setting NOTE: * - Measure Burner Operating Pressure at the Gas Valve ‘OUT’ test point. Clearances The following minimum installation clearances are to be adhered to: Left / Right hand side Rear Combustible Surface Non Combustible Surface 200mm 200mm 0mm 0mm NOTE: Only non-combustible materials can be used in close proximity to this appliance. 4 Specifications SMB 60G MULTI SMB 60G MULTI P 5 Specifications SMB 60G MULTI RM 6 Installation Installation NOTE: It is most important that this appliance is installed correctly and that operation is correct before use. Installation shall comply with local gas, electrical and health and safety requirements. Waldorf Bratt Pans are designed to provide years of satisfactory service, and correct installation is essential to achieve the best performance, efficiency and trouble-free operation. This appliance must be installed in accordance with National installation codes and in addition, in accordance with relevant National / Local codes covering gas, electrical, fire and health and safety. Australia: New Zealand: Australia / New Zealand: - AS 5601 NZS 5261 AS / NZS 3000 AS / NZS 3500 - Gas Installations. Gas Installation. Wiring Rules. Plumbing and Drainage. Installations must be carried out by authorised persons only. Failure to install equipment to relevant codes and manufacturer’s specifications shown in this section will void the warranty. Components having adjustments protected (e.g. paint sealed) by the manufacturer are only to be adjusted by an authorised service agent. They are not to be adjusted by the installation person. Unpacking For transport purposes, the appliance is seated on installation trolley designed to be moved around by a pallet transporter. A ‘bubble wrap’ plastic film is wrapped around the appliance and held on by bands. BEFORE UNWRAPPING, CHECK THAT THIS HAS NOT BEEN PERFORATED. The appliance must always be kept upright while being handled. The installation trolley is returnable. Send it back as soon as the appliance is installed. Remove all packaging. Check equipment and parts for damage. Report any damage immediately to the carrier and distributor. Ensure the 4 adjustable feet are fitted with the protruding centre screw. Remove any protective plastic coating from side panels. Report any deficiencies to distributor who supplied bratt pan. Check available gas supply is correct to as shown on rating plate located on bottom corner of front right hand panel. Location 1. 2. 3. 4. 5. 6. Installation must allow for a sufficient flow of fresh air for combustion air supply. Any gas burning appliance requires adequate clearance and ventilation for optimum and trouble-free operation. Never directly connect a ventilation system to appliance flue outlet. Installation must include adequate ventilation means, to prevent dangerous build up of combustion products. Position Bratt Pan in its approximate working position. All air for burner combustion is supplied from beneath unit. Legs must always be fitted and no obstructions placed beneath or around base of unit, as obstructions will cause incorrect operation and / or failure of appliance. NOTE: Do not obstruct or block appliances flue. Never directly connect a ventilation system to appliance flue outlet. 7 Installation Position of the Ducts Autonomous Peripheral Products Set-Up IMPORTANT ! DO NOT REMOVE THE TRANSPORT BASE BEFORE SETTING UP THE APPLIANCE. THE LID MUST BE LOCKED. THE AMBIENT TEMPERATURE BEHIND THE APPLIANCE SHOULD NOT EXCEED 70 °C. - Slide the forks of a pallet transporter under the transport base. Make the appliance exactly level by adjusting the feet. Unscrew the 6 attachment bolts of the wooden slats. Remove the 2 slats, then the transport base. Royal Chef “S” The elements must be assembled one to the other, completely level, according to the installation instructions “SUPPORTING STRUCTURE - INSTALLING THE APPLIANCES”. Set-Up IMPORTANT ! DO NOT REMOVE THE TRANSPORT BASE BEFORE SETTING UP THE APPLIANCE. THE LID MUST BE LOCKED. THE AMBIENT TEMPERATURE BEHIND THE APPLIANCE SHOULD NOT EXCEED 70 °C. 8 Installation Gas Connection Caution Connections should only be made standards and regulations in effect. by a qualified installer, observing the Moffat cannot be held responsible for damage caused directly or indirectly by faulty installation, inadequate maintenance, alterations or incorrect use. Moffat may not be held responsible either if the standards for the prevention of accidents and fires or the standards for the safety of gas installations are not observed. Gas Classification: The appliances are Type A (not connected to an evacuation conduit for combustion products). Caution Check that the supply pressure and type of gas being used for installation are the same as marked on the Identification Plate for the appliance. For information, we would like to remind you that, appliances installed in premises used by the public must conform with certain statutory installation conditions. The installation and maintenance of the appliance must be carried out in conformity with the regulations and practices used in the trade in effect, and particularly:Safety Regulation for fires and panic in establishments used by the public Article GZ: Liquid hydrocarbon and combustible gas installations. Then in line with use. Article CH: Heating, ventilation, refrigeration, air conditioning and the production of steam and sanitary hot water. Article GC: Installation of cooking appliances for catering purposes. General Regulations The appliance must be installed in a well-aired room and under an extractor hood in order to ensure that all of the burnt gases produced during combustion are extracted. The automatic control of the hood by the appliance, if forced extraction is used, must cut off the gas supply if there is no electrical power supply. The rate of change of the air must take into account air required for combustion of 2 m3/h/kW for the gas power installed, and the “Well-being” of the persons who working in the kitchen. The appliance must be carefully connected to the mains using rigid or flexible piping and complying with shown at the start of this section. The diameter of the piping will be selected according to the length of piping, type of gas and pressure distributed. After the gas connection has been made, the seals and connectors must be checked to ensure that there are no leaks; use soapy water or other gas detection equipment. The appliance must not be installed less than 200mm from inflammable lateral partitions. An easily accessible shut off valve must be provided. Close to this will be positioned an expansion valve, calibrated according to the flow rate required for the appliance. Refer to the ‘Gas Specifications’ for spec. details. IMPORTANT ! IF BOTTLED GAS IS USED, ENSURE CORRECT FUNCTIONING OF THE SYSTEM BY INSTALLING A SUFFICIENT NUMBER OF BOTTLES. WHEN CHANGING THE GAS TYPE, CHANGE THE COLOURED ‘GAS TYPE’ STICKER LOCATED CLOSE TO THE GAS INLET. The position for the gas, water and electrical connection points and the dimensions for piping for each appliance model are shown in the ‘Specification Section’. 9 Installation Adjusting the Electrodes When replacing the detection or ignition electrode, the gap between the electrodes and the burner body must be adjusted to the values shown below. SMB 60G Electrode Adjustment Detection Electrode 3 to 7mm Ignition Electrode 3 to 7mm Water Connection Install a stop tap near the appliance for each inlet. Attach the water inlet pipe to the dia. 15 x 21 - 1/2» flexible pipe, located at the rear right lower part of the appliance (be careful not to invert hot and cold water inlets). Water Pressure: 200 - 300 kPa. Make sure that the water specifications are as recommended (in order to prevent scaling). Treated Th 5° to 7° - pH 7 to 10. If necessary, add a water softener. With regard to the water supply, the installer shall comply with existing health regulations (e.g.: dis-connector for certain regions). Water Consumption Lid cooling (cold water): 20 litres/hour (SMB 60G MULTI P). Drainage Connection (Pressurised Models Only) Caution It is obligatory that the drainage pipe is not connected to another pipe or tube but drains into a funnel. Never make a sealed connection onto a stand-by drain. Temperature of evacuated liquids can reach up to 100°C. Drainage of the condensates and lid cooling water dia. 20 x 27 3/4", evacuation to duct using a PVC pipe dia. 32, or connection to a funnel. Role of the drainage: in cooking under pressure mode, it removes condensates and allows draining lid cooling water. 10 Installation Electrical Connection The appliance should only be wired up by a qualifi ed electrician, and the mains connection, earthing, circuit breaker and protection must conform with the standards and regulations in effect. Caution Check that the voltage marked on the Identification Plate is the same as that of the mains supply. Control Circuit POWER SUPPLY 230 V MONOPHASE + EARTH 1 Cable with 3 Conductors (Phase + Neutral + Earth). Multi-Function Pressure Bratt Pans NOTE: A transformer integrated into the appliance supplies all the lid components in low voltage (24 V). Before Use Checks Before putting the appliance into operation, check that: - The gas connection is correctly done and the shut off valve is in the open position, - The water connection is correct and the stop tap is open, - The electrical connection is correct, - The drainage tube is not obstructed and that the label stuck on lid has been removed (multi-functions pressure bratt pans). IMPORTANT ! BEFORE USING THE APPLIANCE FOR THE FIRST TIME, IT IS STRONGLY RECOMMENDED THAT SUFFICIENT WATER IS BOILED TO CLEAN THE BRATT PAN AND ITS ACCESSORIES. 11 Maintenance Operations No work should be carried out unless the main gas tap has been turned off, the appliance switched off and the temperature of the element to be worked on checked. Annual Inspection To guarantee safety and long life for your appliance, you are advised to carry out an ANNUAL INSPECTION by an installer trained and approved by Moffat. During inspection, gas components, safety elements and wearing parts are checked. Every year, the condition of the gas supply, swivel joint must be checked and it should be changed if necessary. Cleaning the Venturis Dust and fat droplets carried by the gas tend to settle inside the venturis. They need cleaning annually. DO NOT USE ANY METAL OBJECT TO UNBLOCK THE CALIBRATED INJECTOR HOLE, AS THEY MAY BECOME ENLARGED, WHICH WOULD RESULT AN INCORRECT FUNCTIONING OF THE BURNER. Periodic Inspections - Check that the electrodes are in perfect condition, and replace them if necessary (split insulator). - Check the gap (4mm) of the ignition electrode. Multi-Functions Pressure Bratt Pans Regularly check the correct operation of the lid gas cylinders. As soon as their power decreases, replace them. The gas cylinders are accessible after removing each case cover located on both sides of the lid (10mm A/F spanner). Do not drill nor expose the Lid Gas Cylinders to heat (Risk of Explosion). - Check that all regulation components are working properly (Pressure Sensor, Safety Valve, Air Bleeder, Proximity-Effect Sensors), scaling and the lid cooling flexible pipe. - Any defective part must be replaced. 12 Maintenance Operations Multi-Functions Bratt Pans - without Pressure Adjusting the Hinges After being used for a certain length of time, hinges may require re-adjusting. Carry out adjustment as shown below. - Unscrew hexagonal cap nut (B) on right hand side (viewed from front). - Turn socket head cap screw (A) using an hexagonal wrench: • to the right to tighten the lid, • to the left to free it. - Adjust it so that the lid remains balanced. - Re-tighten the hexagonal cap nut. Greasing the Hinges - Close the lid. - Remove hexagonal Cap Nut (B) on left hand side (viewed from front). - Apply 20g of special hinge grease (contact your installer) through the Lubricator Nipple (C) using a grease gun. - Re-tighten the hexagonal Cap Nut (B). - Open and close the lid in short movements, so that the grease can spread. Multi-Functions Bratt Pans - with Mixer Scraper Adjusting the Hinges Caution If the Hinge is replaced, it is imperative to mark each Proximity Effect Sensor before dismantling the hinge fixing screws. This will ensure that the Factory Adjustment of the Scraper Stroke is maintained. After being used for a certain length of time, the hinges may require re-adjusting. Carry out adjustment as shown in the instructions below. - Remove each case cover located on both sides of the lid (10mm A/F spanner). - Turn socket head Cap Screw (A) using a hexagonal wrench: • to the right to tighten the lid, • to the left to free it. - Adjust the lid so that it remains balanced. - Refit the covers. Pressure Checking Principle Diagram 13 Wiring Schematic Connection Diagrams No work should be carried out unless the main gas tap has been turned off, the appliance switched off and the temperature of the element to be worked on checked. The connection diagrams for the appliances are shown on the following pages:- • SMB 60G MULTI • SMB 60G MULTI P • SMB 60G MULTI RM 1 Tilting Actuator 28 Autoclave Closing Device 2 Safety Unit 29 Lock Safety Device 3 Temperature Sensor (Bratt Pan) 30 Electromagnet 4 Burner Reset and Warning Lamp 31 Timer Relay 5 Tilting Buzzer 32 Pressure Switch Relay 24 Vdc 6 Timer Buzzer 33 Heating Relay 24 Vdc 7 Kettle Tilting Control 34 Locking Relay 8 Water Supply Control 36 Actuator Relay 24 Vdc (Automatic Lift Optional) 9 Water Supply Control (Volume Control Optional) 37 Transformer 230 / 24 Vdc 10 Pressure Switch 38 Actuators (Automatic Lift Optional) 11 Cooking Under Pressure Control 39 Cooking Mode Selector 12 Detection Electrode 40 Cooking Mode Lamps 13 Ignition Electrode 41 Voltage Regulator 15 Control Terminal 42 Burner Re-Setting Fuse 3.15 A 16 Bratt Pan Electronic Thermostat 43 Burner Warning Lamp 18 Kettle Contact 44 Lifting Relay 19 Lid Opening Contact 45 Emergency Stop Switch 20 Locking Contact 46 Key Detector 21 Pressure Safety Contact 47 Sequential Controller 22 Timer 48 Proximity-Effect Sensor 23 Cold Water Solenoid Valve 49 Scraper Direction Change-Over Relay 24 Hot Water Solenoid Valve 50 Speed Variator Potentiometer 25 Lid Cooling Solenoid Valve 24 Vdc 51 Potentiometer Contact 26 Meter (Volume Control Optional) 52 Fan 27 Pressure Sensor 14 Wiring Schematic SMB 60G MULTI P Connection Diagram 1 of 2. 15 Wiring Schematic SMB 60G MULTI P Connection Diagram 2 of 2. 16 Wiring Schematic SMB 60G MULTI RM Connection Diagram 1 of 2. 17 Wiring Schematic SMB 60G MULTI RM Connection Diagram 2 of 2. 18 Wiring Schematic SMB 60G MULTI Connection Diagram 1 of 1. 19 Gas Conversion and Specifications Gas Type Conversion Procedure Caution Ensure Appliance is isolated from gas supply before commencing servicing. NOTE: These conversions should only be carried out by qualified persons. All connections must be checked for leaks before re-commissioning appliance. Adjustment of components that have adjustments / settings sealed (e.g. paint sealed) should only be adjusted in accordance with the following instructions and should be re-sealed before re-commissioning this appliance. For all relevant gas specifications refer to the table at rear of this section. Caution Check that the type of gas being used for installation is the same as marked on the Identification Plate for the appliance. Conversion from one type of gas to another is carried out by changing the calibrated burner injectors. The primary air setting must also be modified, by placing the venturi in the (d) position as per the tables below. All work must be carried out by a qualified installer, and the standards and regulations in effect must be observed. Refer to the Specifications Section for gas supply requirements. To check the inlet pressure, remove the ‘IN’ pressure screw on gas valve and use a gas manometer. Re-tighten the screw firmly (when connecting the manometer, the gas inlet must be closed). After making the gas connection, check all seals and connectors to ensure that there are no leaks; use soapy water or other gas leak detection equipment. Leak testing may also be performed by monitoring the counter of the installation. Adjusting the Burner Primary Air Setting The injectors are accessible after opening the cover (beneath the burner). - Loosen the knurled Ring C. - Screw the Venturi (A) in or out, to the value (d) as shown in the ‘Gas Type Conversion’ tables at the rear of this section. - Tighten the knurled Ring (C) firmly by hand. Changing Burner Injectors - Unscrew and remove Injector (B) and replace with the correct size injector for the gas type being used as shown in the ‘Gas Type Conversion’ tables at the rear of this section. - Adjust the primary air by following the instructions shown above in ‘Adjusting the Primary Air’ paragraph. 20 Gas Conversion and Specifications Gas Specifications Gas Nozzle / Injector Burner Primary Air Setting Supply Pressure Burner Operating Pressure Natural Gas LP Gas / Butane Ø 3.80 Ø 2.20 9mm 13.5mm 1.13 - 3.40kPa 2.75 - 4.50kPa 0.83kPa (*) 2.6kPa (*) Gas Connection ¾” BSP Male 21
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