INSTRUCTION MANUAL
4 WIRING
Connection method
Head Separated Digital Pressure Sensor Controller
DPC-100 Series
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WARNING
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In case of using devices for personnel protection, use products which meet laws
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Output 1 operation
indicator
% Zparative output 1 is ON
Unit display
(Note 1, 2)
Release
lever
Disconnection method
Connector area of the cable with
connector
Housing: PAP-06V-S
!"#$%&'
Pressing the release lever of the cable with
Note: Do not pull by holding the cable without pressing the release lever, as this can cause cable break or connector
(
<Connection connector pin arrangement>
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1 PART DESCRIPTION
Connector area for a power supply /
I-O cable
Cable with connector
CN-66A-C
Insert the cable with connector CN-66A-C
into the product’s connector area for a power
1
2
3
4
5
6
Terminal name
1
+V
2
Analogue voltage / current output
3
0V
4
Comparative output 1
5
Comparative output 2
6
External input
5 I/O CIRCUIT DIAGRAMS
Main display
Output 2 operation
indicator
% Zparative output 2 is ON
When using the analogue voltage output, take care to the input impedance of the
&&*
Furthermore, note that if the cable is extended, the cable resistance will cause the
*&
Sub display
Setting value
DOWN key
Connector area for a pressure
sensor head
Setting value UP key
Mode selection key
NPN output type
(Brown) +V
(Gray) Analogue
voltage / current
%&
output (Note 1, 2, 3)
(Black) Comparative output 1
Main circuit
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U@!&#&"{_({_
2 MOUNTING
The sensor mounting bracket MS-DP1-6*QZ
Z(~&
<X)Z
M3 (length 6mm) screws
with washers
(Accessory with MS-DP1-6)
%&
+
-
(White) Comparative output 2
(Pink) External input
12 to 24V DC
±10%
(*1)
(Blue) 0V
PNP output type
(Brown) +V
Main circuit
(Pink) External input
Sensor mounting bracket
MS-DP1-6 (Optional)
(Black) Comparative output 1
(*2)
+
(White) Comparative output 2
(Gray) Analogue
%&
voltage / current
output (Note 1, 2, 3)
-
%&
12 to 24V DC
±10%
(Blue) 0V
The panel mounting bracket MS-DP1-2 (optional), as well as the front cover MS-DP1-3
;@*
For mounting of the panel mounting bracket, refer to the Instruction Manual enclosed with MS-DP1-2
!&Z&&
Q&&*Z&
!#Z&*
Connection method
Pressure sensor
head cable
Disconnection method
or
High (5V to +V DC): Valid
%;<K>?$@J*&
)JL@Q&&UX<YZ[
U@!(X>Z*
\@Q*#Z&#&&*
]Z#[&&*&
The EASY mode, hysteresis mode or window comparator mode can be selected as
Z&#Z*L&Z*U
Refer to <Comparative output 1 / 2 output mode setting> in “ 8 MENU SETTING MODE_#&
EASY mode
Release lever
Connector area of the pressure
sensor head cable
e-con: 1473562-4
!z"{}'
Note: Do not pull by holding the cable without pressing the release lever, as this can cause cable break or connector
(
<Connection connector pin arrangement>
4
or
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Terminal name
1
Sensor head supply voltage
2
Analogue input
3
0V
4
Model discrimination signal
)
]]#Z*&Z&
Pressure
Pressing the release lever of the pressure
&
3
Non-voltage contact, PNP open-collector transistor or
DC 2-wire output
6 OUTPUT MODE AND OUTPUT OPERATION
Insert the pressure sensor head cable into
the product’s connector area for the pressure
&
2
*2
Non-voltage contact, NPN open-collector transistor or
DC 2-wire output
High (5 to 30V DC or Open): Invalid
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3 CONNECTION OF PRESSURE SENSOR HEAD
1
*1
H (Hysteresis)
P
0
Comparative ON
output
OFF
`J`[&;)L@
When the pressure sensor head is
compound pressure type or positive pressure type, hysteresis is
&
When the pressure sensor head is
vacuum pressure type, hysteresis
*Z&
Notes: 1) `[&jq#
in “ 9 PRO MODE_#
2) “
” is displayed for comparative output 1 and “
_#Z*U&
8 MENU SETTING MODE
The mode will change to RUN mode when the mode selection key is held down
& & & Z # & & Z&(*
Pressure
Hysteresis mode
The comparative output ON / OFF state can be controlled with randomly set hysterZ&
H: 1digit or more
2 digits or more when using psi
unit for use outside Japan
Hi
H (Hysteresis)
%
0
Comparative ON
output
OFF
RUN mode
{#U
<Comparative output 1 output mode setting>
Hysteresis
mode
EASY mode
Window
comparator
mode
Notes: 1) “
” or “
” is displayed for comparative output 1 and “
” or “
” for comparative output 2 on the
&
2) When the pressure sensor head is compound pressure type or positive pressure type, high pressure indicates
“
” and low pressure indicates “
,” while in case of vacuum pressure type, high vacuum indicates “
”
and low vacuum indicates “ _
Window comparator mode
Pressure
In this mode, the ON or OFF state of the comparative output is controlled with a
`J`[&;)L@
When the pressure sensor head is
compound pressure type or posiH (Hysteresis)
tive pressure type, hysteresis is
&
When the pressure sensor head is
vacuum pressure type, hysteresis
*Z&
<Comparative output 2 output mode setting>
Hysteresis
mode
OFF mode
EASY mode
Window
comparator
mode
H (Hysteresis)
Hi
%
0
Comparative ON
output
OFF
Notes: 1) `[&jq#
in “ 9 PRO MODE_#
2) “
” or “
” is displayed for comparative output 1 and “
” or “
” for comparative output 2 on the
&
3) When the pressure sensor head is compound pressure type or positive pressure type, high pressure indicates
“
” and low pressure indicates “
,” while in case of vacuum pressure type, high vacuum indicates “
”
and low vacuum indicates “ _
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)
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)
)$
)
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LJ)
LJ)$
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UJ)
UJ)$
UJ)$
UJ)
7 RUN MODE
Setting the threshold value
Refer to <Comparative output 1 / 2 output mode setting> in “ 8 MENU SETTING MODE_#&
!&&&*"&&&
<Analogue voltage / current output selection>
Analogue
Analogue
voltage outcurrent output mode
put mode
?&&
EASY mode
(Comparative output 2 is OFF)
Comparative
output 1
EASY mode
Comparative
output 2
Comparative
Hysteresis mode /
output 1
Window comparator
Comparative
Z&%&
output 2
Comparative
Hysteresis mode /
output 1
Window comparator
Comparative
Z&`&
output 2
Automatic
Press
When the pressure sensor head is compound pressure type or positive pressure type
!&*&
When the pressure sensor head is vacuum pressure type
!&*&*Z&
<External input selection>
Auto-reference input
OFF
Remote
zero-adjustment input
Press
When the pressure sensor head is compound pressure type or positive pressure type
!&*&&
When the pressure sensor head is vacuum pressure type
!&**Z&
Blinks alternately
(Note 2)
<Response time setting>
1ms
UXZ
5,000ms
<Display color of the main display selection>
Red when ON
Green when ON
Green when OFF
Red when OFF
Always red
Always green
<Unit selection> (Note 1)
MPa (Note 2)
kPa
bar
psi
inchHg (Note 3)
mmHg (Note 3)
<XZ
(Note 3)
Notes: 1) If the set pressure range is exceeded, “
” (exceeds the upper limit) or “
” (exceeds the lower limit) will
&“
”#`&&*[&%&&
*Z&
&ZZ&_&*
U@#*&Z&Z*&&
For details, refer to “ 11 AUTO-REFERENCE FUNCTION” and “ 12 REMOTE ZERO-ADJUSTMENT FUNCTION_
3) In the dash line box is not displayed when not setting “
” or “
_[]
method, refer to in “ 8 MENU SETTING MODE_
Zero-adjustment function
The zero-adjustment function forcibly sets the pressure value to “zero” when the
&
Hold down
Automatic
2
kgf/cm
)J z*#&Z&&*
&
Key lock function
The key lock function prevents key operations so that the conditions set in each setZ&&*&
<Key lock set>
RUN mode
Hold down
Automatic
<Key lock released>
Hold down
Automatic
Notes: 1) When positive pressure type of the pressure sensor head is connected to the controller for use inside Japan,
"{_({_QZ&*Z&
&&
2) When compound pressure type or vacuum pressure type of the pressure sensor head is connected to the controller for use outside Japan, “
_&&
3) When positive pressure type of the pressure sensor head is connected to the controller for use outside Japan,
&&
Setting item
Peak / bottom hold function
The peak / bottom hold functions display the peak value and bottom value of the

The peak value is displayed on the main display and the bottom value is displayed
&
When the pressure sensor head is compound pressure type or positive pressure type, the
higher pressure side indicates the peak value, while the lower pressure side indicates the
Z*Q&*Z*Z&&(**Z&&Z*
<Peak / bottom hold set>
Hold down
<Peak / bottom hold released>
Blinks alternately
Factory setting
Description
Comparative output 1
output mode setting
#Z*L
Comparative output 2
output mode setting
#Z*U
)
)$
)Z;)@Z;)$@&
The initial state when the comparative output 2 output mode setting is set to
other than OFF shows “
_
Analogue voltage / current output selection
*
External input
selection
#Z&Z
Response time
setting
Z
! Z & #Z <XZ LZ UXZ XZ L<Z
UXZX<ZL<<ZUX<ZX<<ZL<<<ZX<<<Z
Displayed color of the
main display selection
?&#Z&&
Unit selection
{&
When compound pressure type or vacuum type of the pressure sensor head is
connected to the controller for use outside Japan, the initial state shows “
_
Hold down
9 PRO MODE
Code table
The mode will change to RUN mode when the mode selection key is held down
&`*&Z#&&Z&
(*
Main display (1st digit form left)
RUN mode
Press for
4 seconds
<PRO mode>
Code
1st digit
Q)&_$Z&_&_
<Sub-display selection>
When “
” is set
Comparative
output 1
output mode
2nd digit
Comparative
)
)$
output 2
selection
output mode
)
Change the displayed details with
)$
)
EASY
)$
Unit display
)&
)$
Custom
display
-
-
Comparative
output 2
Auto-reference
Threshold
value 4
Comparative
output 1 / 2
)$
Threshold
value 1
Comparative
output 1
)
Threshold
value 2
Remote zero- Comparative
adjustment
output 2
Threshold
value 3
Comparative
output 1 / 2
)$
-
Analogue
current
output
Threshold
value 4
-
-
-
Sub-display (5th digit from left)
1,000ms
Code
<Display speed selection>
250ms
500ms
Window
comparator
-
Comparative
output 1
Threshold
value 3
)
)
-
OFF
Threshold
value 2
Analogue
voltage
output
Hysteresis
Window
comparator
<Sub-display selection>
Standard
Display OFF
)$
External input
Threshold
value 1
Hysteresis
” is set
4th digit
Threshold
display
-
OFF
)
Set pressure
range is displayed
&
Analogue
output
EASY
RUN mode
When “
3rd digit
)
)$
selection
5th digit
Displayed color of
the main display
Red when ON
`[&*L*J[L&;$Z&J[U&@';Q{&@
"[
"
6th digit
7th digit
Response time
Unit selection
(Note)
Comparative output 1
<XZ
MPa
Comparative output 2
1ms
kPa
Eco mode
OFF
Std
250ms
2
UXZ
Comparative output 2
5ms
Comparative output 1
10ms
psi
Comparative output 2
25ms
mmHg
Comparative output 1
50ms
inchHg
Comparative output 2
100ms
-
-
-
250ms
-
-
-
500ms
-
-
-
-
1,000ms
-
-
-
-
-
5,000ms
-
-
-
Always green
kgf/cm
j&
Display speed
Comparative output 1
Green when ON
Always red
<Displayed color relation selection>
Relating with
Relating with
comparative
comparative
output 1
output 2
Displayed color
relation
Full
bar
OFF
Std
500ms
Full
OFF
Std
1,000ms
Full
-
Note: When positive pressure type of the pressure sensor head is connected to the controller for use inside Japan, “ ”
(MPa) or “ _;({@&&QZ&*Z& ”
;({@&&
<External input relation selection>
Corresponding
Corresponding
to comparative
to comparative
output 1
output 2
<Eco mode setting>
OFF
Standard
10 SETTING COPY FUNCTION
Corresponding
to comparative
output 1 / 2
!#Z&*&
#&Z&
!#&&##Z&
Only one sensor can be connected on slave side with a master side sensor for the
#
Do not use the setting copy function other than the following wiring, as pulsed output generates when turning the power ON after setting the master side sensor to
&
"[
Setting procedure
1. Set the setting copy function of the master side sensor to “Copy sending ON” or
$&)%_&&&
Z&(&]&#
<Setting copy mode> in “ 9 PRO MODE_
2. !]]Z&
3. Remove the pressure sensor head and connect the master side sensor with the
*&
<Setting check code>
Automatic
<Setting copy mode>
Copy sending
Copy sending
OFF
ON
Copy sending
)%
Color code of cable
with connector
Copy ready
state
Power supply
Master side sensor
Slave side sensor
(Brown) +V
<Reset setting>
(Blue) 0V
(Black) Comparative output 1
(Pink) External input
RUN mode
Setting item
Factory setting
Description
Sub-display selection
$&#&
_ J ?
“
“
_ J {&&&
“
_ J ?&)
“
” : Desired numbers, alphabets (some of them cannot be displayed)
&
Display speed
selection
$&#&&*Z&
`[&
value selection
#zZ&&&ZZ&
;j@
Displayed color relation selection
The setting contents set at the displayed color setting in Menu setting mode
&Z*LZ*U
External input relation selection
The setting contents set at the external input selection in Menu setting mode
#&&Z*LUL
U
Eco mode setting
$Z&
“
_ J )Z;z$Z&##@
“
_ J #(&#[Xq)
Z&&Z&(
“
_ J #(&#[Xq)
Z&&&##
{(ZZ&
Setting check code
$(&]&#Code table_
Setting copy mode
!#Z&&*&
For details, refer to “ 10 SETTING COPY FUNCTION_
“
_ J !&
“
” : The setting contents are copied, and the slave side sensor goes
((
Reset setting
q&#;#@
By pressing dowun mode key when “
” mode, becomes default settings
;#@
+V (Brown)
0V (Blue)
Comparative output 1 (Black)
External input (Pink)
4. !)Z&&*&ZZ;)@
5. Set contents (16-bit coded) are shown in orange on the main display of the master
&&
6. The same code explained above is shown in green on the the main display of the
slave side sensor, and “
” is shown on the sub-display (When copying is com@
7. Turn OFF the power of the master side sensor and the slave side sensor and dis
* If copying the setting to another sensor repeatedly, follow steps 3 to 7
)J !(#&ZZZ&
To cancel the setting copy mode of master side sensor
1. Whilst the slave side sensor is disconnected, turn on the power of the master side
2. {Z&(#[U&
11 AUTO-REFERENCE FUNCTION
The auto-reference function
corrects the set value using the
detected pressure value during
auto-reference input as the refer
Using the detected pressure value at auto-reference input P(a)
as a reference, the set value 1’
is automatically corrected to “set
value 1{;@_
14 SPECIFICATIONS
Before
auto-reference
After
auto-reference
Type
OFF
"&);)L@
ON
Applicable pressure sensor
head
OFF
Atmospheric pressure
P(a)
Input
External input
Comparative output
(Comparative output 1 / 2)
Operation chart
Output operation
During normal operation
(each comparative output set to N.O.)
Hysteresis
During auto-reference input
(each comparative output set to N.O.)
Repeatability
Detected pressure at auto-reference input: 10kPa
Output mode: Hysteresis mode
ON
Response time
ON
Output
Output
OFF
OFF
Analogue output
Set value (kPa)
30
30
40
40
50
50
60
60
Applied pressure (kPa) 0
Displayed value (kPa) 0
Set value (kPa)
10
10
P(a)
10
20
20
1’
20
30
30
2’
30
40
40
50
50
60
60
)J !*#ZZ&zZ&&ZZ&
12 REMOTE ZERO-ADJUSTMENT FUNCTION
The remote zero-adjustment function forcibly sets the pressure value to “zero” when
[&
!*&Z&Z"(
pressure and set value during remote zero-adjustment do not exceed the set pressure
Operation chart
During normal operation
(each comparative output set to N.O.)
During remote zero-adjustment input
(each comparative output set to N.O.)
Detected pressure at remote zero-adjustment input: 10kPa
Output mode: Hysteresis mode
ON
ON
Output
OFF
Pollution degree
Temperature characteristics
Material
Weight
Set value (kPa)
50
50
60
60
Applied pressure (kPa) 0 10
Displayed value (kPa) -10 0
Set value (kPa)
20
10
1
10
30
20
2
20
40
30
50
40
60
50
)JL@!*#ZZ&zZ&&ZZ&
2) The remote zero-adjustment function is applicable only to the comparative output set at the external input relaZ*&Z
The remote zero-adjustment value is cleared when the setting of the external input
selection function is changed or the power is turned ON again, and normal opera&ZZ&
The remote zero-adjustment value can be confirmed when setting the threshold
*q)Z&q#&* 7 RUN MODE_
Cause
Corrective action
The controller and the pressure
sensor head are not correctly
&
The pressure sensor head is
&Z&
Connect the controller and the pressure sensor head cor
q&
The load is short-circuited causing
*
!]]&(&
Pressure is applied during zero&Z
Applied pressure at the pressure port should be brought to
atmospheric pressure and zero-point adjustment should be
&
External input is carried out outside
&
Applied pressure range should be brought within the rated
Communication error
;?#@
$(#
Communication error
;Z&@
"(Z&#ZZ&
#
The applied pressure exceeds the
upper limit of the display pressure
The applied pressure exceeds the
lower limit (reverse pressure) of the
&
QZ&&

)*J<=>?$
OFF voltage: 5 to 30V DC or open
Z&J[L<(
Input time: 1ms or more

NPN open-collector transistor
Maximum sink current: 100mA
Applied voltage: 30V DC or less
(between comparative output and 0V)
Residual voltage: 1V or less
(at 100mA sink current )
ON voltage: 5V to +V DC
]]*J<K>?$
Z&J[L<(Y
Input time: 1ms or more
PNP open-collector transistor
Maximum source current: 100mA
Applied voltage: 30V DC or less
(between comparative output and +V)
Residual voltage: 1V or less
(at 100mA source current )
))$(
"L&;*U&#&@
Q*
*Z&JQ<U]&;U&@
QZ&&JQ<U]&;=&@
<XZLZUXZXZL<ZUXZX<ZL<<ZUX<ZX<<ZL<<<Z
5,000ms selectable with key operations
<Analogue current output>
Output current: 4 to 20mA
Zero point:
Q=ZL];*
*Z@
QLUZLX];Z&@
JQLKZLX]
%JQ<L]
%&JUX<;"@
<Analogue voltage output>
Output voltage: 1 to 5V
Zero point:
QL><X];*
*Z@
Q\><X];Z&@
JQ=><X]
%JQ<L]
Z&J[L(Y
\XjXq`J\XjXq`
2
Q<X];U<$#@
zJ{!;@%$?&J
"J;(&@}J
[UX;"&@
CN-66A-C2 (Cable with a connector, 2m long) (optional for J@JL
JL
15 CAUTIONS
13 ERROR INDICATION
Error message
Same as supply voltage
Input voltage range: 1 to 5V DC (within the rated pressure range)
Notes: 1) The cable with connector is not enclosed with models that have “-J_&#Z&Z
U@z[&Z#&&
\@!*&*&q&#&&#Z&&
40
40
12 to 24V DC ±10% Ripple P-P 10% or less
)ZJ|K<ZQ;Z=<ZU=>*@
ECO mode (STD): 720mW or less (current consumption 30mA or less at 24V supply voltage)
z$Z&;]%%@JK<<ZQ;ZUXZU=>*@
I
OFF
30
30
<L<L<({
<L<<<"{
L<<<L<<<({
L<L\L<L\({
L<X<L<X<"{
L|||L|||({
-10 to +50°C (No dew condensation or icing allowed), Storage: -10 to +60°C
Output
20
20
2
20
DPC-101-P
Compound pressure type DPH-101{*DPH-102
Vacuum pressure type DPH-103
Ambient temperature
Accessories
10
10
1
10
DPC-101Z-P
Overvoltage category
Ambient humidity
The detected pressure value at auto-reference input becomes “zero” when the setting of the external input selection function is changed or the power is turned ON
The auto-reference input value can be checked when setting the threshold value in
q)Z&q#&* 7 RUN MODE_#&
Applied pressure (kPa) 0
Displayed value (kPa) 0
DPC-101
Pressure sensor head
input
If the corrected set value exceeds the set pressure range when auto-reference input
is carried out, the set value will be automatically corrected to within the set pressure
!([&
20
20
2
20
For use outside Japan
DPC-101Z
Sensor head supply voltage
The set pressure range is wider than the rating pressure range so that the auto##&&
10
10
1
10
For use inside Japan
Supply voltage
Settable range and set pressure range after correction
Applied pressure (kPa) 0
Displayed value (kPa) 0
For use outside Japan
Rated pressure range
Power consumption (Note 2)
PNP output type
For use inside Japan
Set pressure range
Set value 1 Set value 1’
Pressure
Set value 1’ after auto-reference is:
1’ = 1 + P(a)
Detected pressure value
at auto-reference input
NPN output type
ON
!&&*&
&&#&
!&#&
The operating altitude of this product is 2000m or less
"(]]
Take care that if a voltage exceeding the rated range is applied, or if an AC power
&&&Z&Z&
!(&Z
If power is supplied from a commercial switching regulator, ensure that the frame
&;]@Z#&&
~Z ; * Z @ &*##Z&;]@Z#
~Z&
? & Z ;<X @ # &
Do not run the wires together with high-voltage lines or power lines or put them in
Z!Z#&&
!Z&Z&
Extension up to total 100m (emitter and receiver each for thru-beam type), or less,
<\ZZ2Z#&
`*&Z(#&ZZ&$zZ(Z\<Z
Make sure that stress by forcible bend or pulling is not applied directly to the sensor

*&&&&Z
Take care that the product does not come in contact with water, oil, grease, or or*
?(&
?*[**&Z
Z*
)*&ZZ&#
!&zz{q"!zz{q"#Z&Z
LZZ#
16 INTENDED PRODUCTS FOR CE MARKING
The models listed under “ 14 SPECIFICATIONS” Z$z"(
#Z&#
Contact for CE
<From July 1 ,2013>
Panasonic Marketing Europe GmbH Panasonic Testing Center
Winsbergring 15, 22525 Hamburg,Germany
Applied pressure range should be brought within the rated
J
&
&[
U=\LLZ}=jK<|<L
{JjLXKj\\jKL]JjLXKj\\jX|L
(*
PRINTED IN JAPAN
{&?*)$%&U<L\