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CC650 CRIMPER OPERATORS MANUAL
1
SAFETY PRECAUTIONS
READ INSTRUCTIONS AND IDENTIFY ALL COMPONENT PARTS
BEFORE USING CRIMPER
KEEP HANDS AWAY FROM PINCH POINTS
CONSULT HOSE AND FITTING MANUFACTURER’S
SPECIFICATIONS FOR CORRECT MACHINE SETTINGS AND
CRIMP MEASUREMENTS
ALWAYS WEAR EYE PROTECTION
COMPONENT PARTS IDENTIFICATION -------------------------------------------------------------3
SPECIFICATIONS AND INITIAL SET UP -------------------------------------------------------------4
ACTTM CONTROL OPERATION -------------------------------------------------------------------------5
CC650 MIC OPERATION---------------------------------------------------------------------------------------13
DIE SET UP AND INSTALLATION --------------------------------------------------------------------14
INITIAL SET UP AND MAINTENANCE --------------------------------------------------------------15
TROUBLESHOOTING ------------------------------------------------------------------------------------16
EXPLODED PARTS BREAKDOWN ------------------------------------------------------------------------17
For Parts and Service, Contact:
Custom Machining Services, Inc.
Valparaiso, In 46383
(219) 462-6128
CC650 Crimper Operators Manual With ACT™ Controller (Revised 06/17/2014)
2
COMPONENT PART IDENTIFICATION
Master Dies
160mm to 99 mm
Adapter Dies
99mm Dies
ACTTM Control
Module
Optional Manual
Adjust Micrometer
Power
Switch
160mm to 99 mm
Adapter Dies
Master Dies
99 mm Die
Storage Pockets
Tank View showing oil fill port
and fluid level sight glass
99mm Dies
Die Storage
Shelves
Motor Rotation Arrow
AccuStopTM Coupling Stop
Protected by U.S. Patent 7,383,709
European Patent 06759019.0
Additional Patent(s) pending
3
CRIMPER SPECIFICATIONS AND INITIAL SET UP
SPECIFICATIONS:
MAX HEAD OPENING W/O DIES --------------------------------------------------------------------------------- 286 MM (11.25 IN)
MASTER DIE INSIDE DIAMETER ---------------------------------------------------------------------------------160 MM (6.29 IN)
MAXIMUM DIE OPENING ---------------------------------------------------------------------DIE CLOSED DIAMETER + 128 MM
CRIMPER SIZE --------------------------------------------------------------------------------36 IN WIDE X 22 IN DEEP X 57 IN HIGH
WEIGHT -------------------------------------------------------------------------------------------------------------4000LB. (1814 KG)
ELECTRICAL REQUIREMENTS ------------------------------------------------------------220 VOLT 3 PHASE (STANDARD)
--------------------------------------------------- 440 VOLT 3 PHASE (OPTIONAL)
MOTOR ---------------------------------------------------------------------------------------------------------7.5 HP (2 STAGE PUMP)
RESERVOIR CAPACITY ---------------------------------------------------------------------------------------------------24 US GAL
OIL TYPE ------------------------------------------------------------------------------------------------------ISO 46 HYDRAULIC OIL
ADAPTER DIES ------------------------------------------------------------------------------------------------------160 MM TO 99 MM
HOSE CAPACITY ------------------------------------------------------------------------------------------------------2 INCH 6 SPIRAL
--------------------------------------------------------------------------------------6 INCH INDUSTRIAL
INITIAL CRIMPER SET UP
•
CHECK RESERVOIR OIL LEVEL WITH SIGHT GLASS ON THE POWER UNIT.
•
CHECK ELECTRICAL CIRCUIT TO BE CERTAIN THAT IT MATCHES THE CRIMPER
REQUIREMENTS AS SHOWN ON THE TAG ATTACHED TO THE CRIMPER CORD.
•
MAKE CERTAIN THAT MOTOR ROTATES IN THE DIRECTION OF THE ARROW SHOWN ON THE
MOTOR HOUSING.
•
IF MOTOR ROTATION IS INCORRECT REVERSE ANY TWO HOT WIRES IN THE CRIMPER PLUG.
•
ALSO SEE ADDITIONAL INFORMATION ON THE INITIAL SET UP AND MAINTENANCE PAGE.
4
AccuCrimp ACTTM CONTROL PANEL
U.S. Patent No: 7,383,709
TOUCH SCREEN CONTROL PANEL
EMERGENCY
STOP
MANUAL MODE FUNCTION: CLOSE DIES
AUTO MODE FUNCTION: CYCLE START
MANUAL MODE FUNCTION: OPEN DIES
AUTO MODE FUNCTION: CYCLE STOP
NOTE:
IF THE CRIMPER IS IN MANUAL MODE, THE
GREEN OPEN/CLOSE BUTTONS WILL OPEN AND
CLOSE THE CRIMPER HEAD.
IF THE CRIMPER IS IN AUTO MODE, THE BUTTONS FUNCTION AS CYCLE START AND CYCLE
STOP BUTTONS.
IF THE CRIMPER IS IN SEMI-AUTO MODE,
PRESSING THE FOOT SWITCH OR THE CLOSE
BUTTON WILL CLOSE THE CRIMPER HEAD AND
RELEASING WILL HALT THE CLOSING ACTION.
5
ACTTM CONTROLLER QUICK START
While the ACTTM crimper has the ability to perform a
number of fully automatic functions, manual operation
is also possible. To make a manual crimp, two
numbers are needed:
•
•
The closed diameter of the die (in either in or
mm).
The finished crimp diameter (in either in or mm).
That’s all you need to know. ACTTM does the rest.
TO MAKE A MANUAL CRIMP:
•
Press START MOTOR.
•
Select CRIMP TO DIAMETER.
•
Enter the closed diameter of the die set in either in or mm and press ENTER.
Note: for a 25 mm die, enter 2500. ACTTM will add 2 decimal places.
for a 1.5 inch die, enter 1500, ACTTM will add 3 decimal places.
•
Enter the finished crimp diameter and press ENTER.
•
From the ENTER CRIMP screen, press the MANUAL button to put the crimper in manual mode.
•
Confirm that the die and finished crimp diameters are correct and that MANUAL MODE is displayed.
•
Press and hold the green close button until the crimper stops closing.
•
Check the final crimp diameter. If a minor correction is required see HOW TO MAKE MINOR
CORRECTIONS.
Tip: Pressing the CHANGE DIES button allows the crimper head to be fully opened or closed with the
green OPEN-CLOSE buttons on the controller front panel When the CHANGE DIES button is blinking the
dies can be opened and closed manually without altering any of the crimper settings.
6
HOW TO MAKE MINOR CORRECTIONS
Due to variations in hose and fitting tolerances a minor crimp
adjustment may be required if the measured diameter of the
final crimp is not within the hose and fitting manufacturer’s
specifications. ACTTM technology makes minor corrections a
simple process which requires no addition or subtraction.
If the finished crimp diameter is not within the required
specifications:
•
Press the ADJUST CRIMP button.
•
Enter the measured diameter of the fitting in either inches
or mm (Do not enter the amount of correction) and
press ENTER.
•
Press SAVE.
•
Make another crimp and verify that the fitting is within
specifications.
EXAMPLE: If the hose and fitting manufacturer specifies
that the finished crimp should measure 1.500 to 1.520 and
the measured crimp diameter was 1.530, simply enter the
measured diameter (1530 - Controller will supply 3 decimal
places) and press SAVE. The finished crimp diameter
can be entered in either in or mm and ACTTM will make the
conversion.
While a single correction will usually bring the hose and fitting
into specifications, the process can be repeated as many
times as is required.
7
HOW TO ADD A SAVED DIE
Up to 50 different dies can be saved in the computer memory.
These dies can be recalled in the set up process eliminating the
need to re-enter the die size each time.
To enter a saved die:
•
From the OPTION screen, press SETUP MODE.
•
Select SAVED DIES.
•
Select the save position (1-50) where the die is to be saved
and press the EDIT button.
•
Enter a die description (up to 12 alpha/numeric characters).
•
Enter diameter units (inch or metric).
•
Enter the closed diameter of the die.
•
Press SAVE and EXIT.
The saved die will now appear on the SELECTED DIE
screen. From this screen individual dies can be cleared or
edited.
HOW TO RECALL A SAVED DIE
•
Select CRIMP TO DIAMETER, and from the OPTION
screen, select USE SAVED DIE.
•
Select the saved die (1-50) and press LOAD and then OK.
The die parameters will now be used for the crimp process.
•
From the ENTER CRIMP screen press MANUAL.
•
The saved die will now be shown on the crimp parameters
screen.
8
HOW TO ADD A SAVED CRIMP
•
Adjust the die diameter and crimp diameter as required
and place the crimper in MANUAL mode.
•
Press SAVE.
•
Select a location (1-150) and press EDIT.
•
Enter a description (up to 12 characters).
•
Press SAVE and EXIT.
The die and crimp setting can now be recalled from the
saved location as required
TO RECALL SAVED CRIMP
•
Select USE SAVED CRIMP from the option screen.
•
Select a previously saved crimp from location 1-150.
•
Press LOAD.
The saved crimp will appear on the manual screen.
9
FULL AUTO MODE
With the crimper in FULL AUTO mode additional functions are
available:
•
The crimper will cycle automatically from the CRIMP
button on the touch screen, the green CYCLE START
button on the panel, or the foot switch.
•
To set the position to which the dies will retract, close the
crimper to the desired retract position prior to pressing the
FULL AUTO button.
•
Pressing the FULL AUTO button will toggle the crimper
into SEMI-AUTO mode. In SEMI-AUTO mode, pressing
the FOOT SWITCH or the CLOSE button will close the
crimper head and releasing it will cause the head to stop
closing. This mode allows the crimper to be jogged into
position allowing more precise positioning of a fitting in
the dies. Pressing the SEMI AUTO button will toggle the
crimper back to FULL AUTO mode
In FULL AUTO mode pressing the foot switch will start the
crimp cycle and the dies will stop closing when the crimp cycle
is complete.
•
The COUNT function is activated allowing the operator to
monitor the number of crimps made.
•
A measurement can be required after a preset number of
crimps. See SET REQUIRED MEASUREMENT.
SET REQUIRED MEASUREMENT
•
Press the PRODUCTION button.
•
Determine if 1 or 2 crimps will count as a crimp.
•
Toggle the CRIMP ADJUSTMENT REMINDER to ON.
•
Set the COUNTS BETWEEN CRIMP MEASUREMENTS
to the desired number and press OK.
•
At the set interval, the ADJUST CRIMP screen will come
up and the operator will be asked to measure the last
crimp and enter a correction if required.
10
ADJUST CRIMP COUNT
If a production operation is interrupted for some reason, it is
possible to reset the counter to where the operation was at the
point of interruption.
•
Press the Adjust Count button from the auto crimp screen.
•
Press the Crimp Counter and reset the count to the
desired point.
ACTTM ADDITIONAL FEATURES
•
Additional features and functions of the ACTTM controller
can be accessed by pressing the MORE button on the
MACHINE SETUP screen.
•
When “Allow Crimp to Diameter” is set to “YES”, all of the
adjustment functions of the crimper are available. When
“Allow Crimp to Diameter” is set to “NO” only the settings
entered as a saved crimp can be used.
•
English or Spanish language options are available.
•
The “Use Pressure Compensation” is set to “YES” for all
crimpers equipped with a pressure transducer. A security
code is required to turn this function on or off.
11
ACTTM ADDITIONAL FEATURES
Pre-Loaded Crimp Specifications
In addition to the ability to store up to 50 user entered dies
and 100 user entered crimp settings, the ACTTM Controller
has the capability of accepting pre loaded manufacturer’s
crimp specifications. CustomCrimp® does not maintain these
specifications as they are proprietary to the individual hose
and fitting manufacturer. If, however, your ACTTM Controller
was pre loaded with a manufacturer’s crimp specifications or
if they are available to you, they are accessed in the following
manner:
•
Press the Crimp Memory Table Button.
•
Press the access button to bring up the stored crimp
specifications.
•
Scroll through the crimp specifications to select the correct
one. The right hand rocker button moves through the
crimp specs one line at a time and the left hand rocker
button moves one screen at a time.
•
When the correct crimp specification is selected, press the
highlighted selection and then the Load button and select
OK to write the data to the ACTTM Controller.
•
This will bring up the familiar crimp screen and the crimper
can then be operated in the normal manner.
12
CC650 MIC MANUAL MICROMETER
The CC650 MIC is available with a manual micrometer in place of the
ACTTM controller. Set up and adapter and die installation are identical
to the CC650 ACT model.
The micrometer is a direct reading metric micrometer. With the
micrometer set at zero, the die set will close to the fully closed
diameter stamped on the face of the die. The number set on the
micrometer will be the amount ABOVE the closed diameter of the die
at which the dies will stop closing.
Example:
If the required final crimp diameter for the hose and fitting being
crimped is 65.5 mm, the correct die set to use would be a 63 mm
die set. The micrometer would be set at 2.5 mm as shown, and
the final crimp diameter would be 65.5 mm (63 mm-closed die
diameter plus 2.5 mm)
Opening and closing of the crimper head is controlled with the foot
switch. Press and hold the foot switch until the crimp is complete and
the dies stop closing.
Always check the hose and fitting with a caliper to be certain that
the final crimp diameter is in accordance with the hose and fitting
manufacturers specifications.
13
DIE INSTALLATION AND REMOVAL
Adapter Die Installation
160 mm to 99 mm Adapter Dies are furnished with the crimper.
Adapter dies are held in place by the locking screws as shown in the
illustration. Hydraulic dies can either be installed manually or with the
die removal tool as shown. (84 mm adapter dies are also available)
The I.D. of intermediate adapter dies must match the O.D. of the
corresponding adapter die or hydraulic die or accurate crimps can not
be made.
Hydraulic Die Installation
• Install the 160 mm to 99 mm Intermediate Adapter Dies as shown
making certain that the Intermediate Adapter Die I.D. matches the
Hydraulic Die O.D.
•
Remove the Hydraulic Dies from their holder with the magnetic die
insertion tool as shown.
•
The die size stamped on the face of the die should face toward the
operator.
Press the CHANGE DIES button on the ACTTM controller to easily
open and close the master dies without affecting crimper settings.
•
Align the studs of the Hydraulic Dies with the holes in the Adapter
Dies and with the crimper in die change mode SLOWLY close the
crimper head on the die set.
•
Bring the crimper head to a fully closed position and remove the
die insertion tool.
The dies may also be inserted manually with the crimper head in the
fully open position.
Proceed to the ACTTM operating instructions to set up the crimper for
the hose and fitting being crimped, or adjust the manual micrometer to
the correct crimp diameter.
For Hydraulic Die removal, place the crimper in die change mode
and bring the crimper head to the fully closed position. Insert the die
removal tool and open the crimper head releasing the Hydraulic Dies
from their spring retention holes.
14
INITIAL SET UP AND PLC RESET
Initial Setup
Check to be certain that the motor rotates in the direction of the
arrow shown on the motor housing and that the voltage is correct as
indicated on the tag attached to the plug. If motor rotation is opposite
of the direction of the arrow, reverse any two hot wires in the electrical
plug.
Damage to the pump can result if the motor does not rotate in the
correct direction.
Check the oil level in the sight glass on the tank. 24 U.S. gallons of
ISO 46 hydraulic oil are required to completely refill the tank.
Oil can be drained from either of the two ports at the bottom of the
tank.
An additional oil cooler, while not normally required, can be plumbed
into the two ports at the rear of the tank.
Lubrication
Lubricate the crimping head after each 100
Flush Fitting Adapter
crimping cycles or at the start of each shift if the
crimper is used in a production setting. Use only a high pressure molydi-sulfide grease and a grease gun with a flush fitting adapter.
PHOTO A
Failure to lubricate the crimper can cause premature failure,
loss of accuracy and may result in costly repairs to the
crimper.
Bring the master dies to the fully closed position, and lubricate the
master dies through the 8 holes in the protective plates as illustrated
in Photo “A”. With the dies still in the fully closed position grease
the fittings visible through the two top grease holes in the face of the
crimper as shown in Photo “B”.
PHOTO B
Bring the master dies to the fully open position and lubricate the
crimper through the fittings visible through the two bottom grease
holes in the face of the crimper as shown in Photo “C”.
PHOTO C
15
PLC Reset Procedure
The PLC (Programmable Logic Controller) requires a relatively
constant source of electrical power. Power surges, outages or
drops in power can cause the PLC to lose its settings. This may
result in missing or misplaced information on the controller screen.
Resetting the PLC to its original
settings is a simple procedure
• Turn the main power switch to OFF.
• Open the front of the Control Panel.
• Power up the crimper from the main
power switch. The crimper must
be powered on during the PLC reset
procedure.
• Move the three position toggle switch on top of
the PLC right to the STOP position and then left to the RUN
position.
• Return the toggle switch to the center TERM position.
• Repeat for the other PLC Unit.
• Turn the main power switch to OFF and replace the front panel.
• The PLC and the crimper should now operate normally.
TROUBLESHOOTING
PROBLEM: CRIMPER WILL NOT RUN AT ALL
•
Check the E-Stop switch to be certain that it is not depressed. A slight twist is required to release
switch after it has been depressed.
•
PLC (Programmable Logic Control) must be reset. See instructions on the previous page.
PROBLEM: CRIMPER RUNS BUT IS SLOW OR NON-FUNCTIONAL
•
Check supply voltage to see that it matches the voltage specified on the tag attached to the crimper.
Many performance problems are the result of low voltage or inadequate electrical service.
•
Check motor rotation and be certain that the motor rotates in the direction of the arrow on the motor
housing. For three phase units rotation can be reversed by switching any two wires in the plug.
PROBLEM: CRIMPER WILL CLOSE ON FITTING BUT DOES
NOT DEVELOP POWER TO COMPLETE THE CRIMP
•
Check oil level. Position dies to the fully open position and check oil sight gage in rear of machine. Be
sure the oil level is in the middle of the sight glass. Use ISO 32 or 46 weight hydraulic oil.
PROBLEM: CRIMPER WILL NOT OPEN TO RETRACT POSITION IN AUTO MODE
•
Retract position must be at least 3 mm larger than the final crimp diameter.
If problems persist contact Customer Service for additional troubleshooting
assistance.
16
EXPLODED PARTS VIEW
1
2
CC 650 Frame and Sliding V Block (103948)
ITEM PART NUMBER
DESCRIPTION
QTY
1 103323
1
CC600 Frame
2 103324
1
CC600 Sliding V Block
17
EXPLODED PARTS VIEW
1
5
7
6
3
2
ITEM
1
2
3
4
5
6
7
4
CC 650 Feet and Leg Assembly (103947)
PART NUMBER
DESCRIPTION
103323
CC600 Frame
103377
CC600 Left Foot
103378
CC600 Right Foot
103376-R
CC600 Right Leg Assembly
103376-L
CC600 Left Leg Assembly
MTS15612
M12 X 35 SHCS
WS23558
1/2 Flat Washer
QTY
1
1
1
2
2
16
16
18
EXPLODED PARTS VIEW
1
2
3
4
3
CC650 Cylinder Installation Assembly (103949)
ITEM PART NUMBER
DESCRIPTION
QTY
1 103913
CC 650 Cylinder Assembly
1
2 103935
2
Cylinder Mounting Bracket
3 MTS15615
M12 X 50 SHCS
8
4 WS23558
4
1/2 Flat Washer
19
EXPLODED PARTS VIEW
7
10
4
6
8
9
5
1
7
11
10
3
2
ITEM
1
2
3
4
5
6
7
8
9
10
11
CC 650 Wear Plate Assembly (103950)
PART NUMBER
DESCRIPTION
103913
CC650 Cylinder Assembly
103324
Sliding V-Block
103246
V-Block Locating Pin
103337
Fixed Wear Plate
103350
Side Guide Plate
103929
CC650 Master Die Wear Plate
103941
Plate Mounting Bracket
103366
Wear Plate T-Nut
MTS15499
M4 X 12 SHCS
91294A210
M5 X 12 FHCS
MTS15583
M10 X 30 SHCS
QTY
1
1
1
2
4
4
8
8
24
48
68
20
EXPLODED PARTS VIEW
10
11
1
3
2
7
8
4
5
9
6
CC 650 Protective Plate Assembly (103951)
ITEM PART NUMBER
DESCRIPTION
QTY
1 103942
Bracket
4
2 91294A210
M5 X 12 FHCS
16
3 103943
8
Cover Plate
4 91294A240
M6 X 20 FHCS
16
5 103384
Protective Plate Key
4
6 91294A212
8
M5 X 16 FHCS
7 103944
CC650 Protective Plate
2
8 103387
Alignment Tab
4
9 MTS15554
8
M8 X 30 SHCS
Backstop Mount
10 103391
1
11 91294A284
M8 X 20 FHCS
2
21
EXPLODED PARTS VIEW
2
3
1
3
4
5
7
6
9
8
CC600/650 Potentiometer/Limit Switch Assembly (103952)
ITEM PART NUMBER
DESCRIPTION
QTY
1 103473
Roller Limit Switch
1
2 103349
1
Limit Switch Adjustable Bracket
3 SKC2095
10-24 X 3/4 SHCS
4
4 103381
Potentiometer Bracket
1
5 91290A548
M10 X 100 SHCS
1
6 103472
CC600/1000 Linear Potentiometer 1
7 103472
M4 X 20 SHCS
4
8 MTS15615
2
M12 X 50 SHCS
9 91390A181
M12 X 70 Set Screw
1
22
EXPLODED PARTS VIEW
4
8
5
6
1
9
6
7
2
11
10
12
3
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
CC600 Sheetmetal Assembly (103756)
PART NUMBER
DESCRIPTION
103351
Front Sheetmetal Panel
103352
Back Sheetmetal Panel
MTS15552
M8 X 12 BHCS
103353
Top Sheetmetal Wrap
103397
Front Die Sheetmetal Cover
91239A321
M6 X 16 BHCS
91290A330
M6 X 25 BHCS
103397-R
Rear Die Sheetmetal Cover
103386
Access Panel
101242
99MM Die Holder
SKB14079
1/4-20 X 1/2 SHCS
103572
Industrial Die Compartment
QTY
1
1
16
1
1
8
4
1
1
16
64
1
23
EXPLODED PARTS VIEW
3
1
2
4
CC600 Neoprene Pad Installation (103768)
ITEM PART NUMBER
DESCRIPTION
QTY
1 103389
Front Neoprene Pad
1
2 103390
Cubbie Neoprene Pad
6
Back Neoprene Pad
3 103388
1
4 103573
Industrial Die Holder Mat
5
24
EXPLODED PARTS VIEW
2
1
3
7
6
4
5
8
9
CC650 Master Die Assembly (103954) Current as of 11/2/12
ITEM
1
2
3
4
5
6
7
8
PART NUMBER
104128
103930
103930-R
103367
103464
91290A148
103955
102793
DESCRIPTION
QTY
CC650 Master Die Carrier
4
4
CC650 Master Die Shoes
CC650 Master Die Shoes
4
Medium T-Nut
8
8
Short T-Nut
M4 X 12 SHCS
24
32
Master Die Spring
6mm Flush Style Grease Fitting 16
25
EXPLODED PARTS VIEW
9
10
8
6
11
17
12
7
14
7
13
2
16
ITEM
1
2
3
3
4
4
4
5
5
6
7
8
9
10
11
12
13
13
13
14
15
16
17
1
2
CC600 Electrical Enclosure Assembly (103759)
PART NUMBER
DESCRIPTION
103796
Electrical Enclosure
103797
Electrical Enclosure Circuit Panel
102371-120/230
230V Power Supply
102371-480
480V Power Supply
103827-2500
230VAC-5HP/7.5HP Overload Relay
103827-1300
480VAC Overload Relay
102369-230-25A
230VAC-5HP/7.5HP Motor Contactor
103151
63 Amp Disconnect Switch
103050
50 Amp Disconnect Switch
103788
8.75" Din Rail
102365
Ground Terminal Block
102367
Fuse Block
103775
2 Level Terminal Block
Relay Block
102368
102368
White Relay Block (Motor)
103782
Black Relay Block
103777
Midget 5 AMP Fuse Holder (230V)
103882
Midget 5 AMP Fuse Holder (480V)
103778
Midget 5 AMP Fuse
103868
8.75" Plastic Wire Duct
103799
3/4" NPT Cord Grip
103798
1/2" NPT Romex Cord Grip
103780
9 Pole Female Receptacle w/Pigtails
QTY
1
1
1
1
3
1
1
1
1
2
2
1
2
4
1
3
1
1
2
1
2
3
1
5
3
15
4
4
26
EXPLODED PARTS VIEW
10
10
12
11
1
2
12
3
4
13
14
16
5
15
17
6
9
7
8
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
CC600/1000/Nut Crimper Tower Box Assembly (103761)
PART NUMBER
DESCRIPTION
103802
CC600/1000/Nut Crimper Tower Box
103761
Tower Box Electrical Panel
103788
11" Din Rail
102370-PLC
DL05 PLC
102370-ACT
0-10V Analog In/Out Card
103868
11" Plastic Wire Duct
102365
Ground Terminal Block
103775
2 Level Terminal Block
103785
Terminal Block
101545-GREEN
Open/Close Push Button
101545-RED
Emergency Stop Button
102600-ACT
6" Touch Screen Text Panel
103792
USB Connector
103874
Foot Pedal Receptical
103828
3/4" NPT Cord Grip
103800
1/2" NPT Romex Cord Grip
103801
3/8" NPT Cord Grip
QTY
1
1
2
2
1
1
3
2
9
2
1
1
1
1
1
1
2
27
EXPLODED PARTS VIEW
3
10
2
6
7
9
12
1
5
8
4
11
11
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
CC600 Power Unit Assembly (103758)
PART NUMBER
DESCRIPTION
QTY
103278
24 Gallon Tank
1
102523
1
CC1000/600 Manifold Block Assembly
103760
CC1000/600 Motor and Pump Assembly 1
102618-03
Reservoir Top Plate
1
12
SKF14342
5/16-18 x 3/4 FHCS
4
91290A466
M8 x 90 SHCS
NC51622-Z
1/2-13 x 1 1/4 HHS
4
WLK3508-Z
4
1/2 Lock Washer
103048
1
Venter Filler Cap
103759
Electrical Sub Assembly
1
103808
1
Sight Filler Glass
101539-01
1
Flange Gasket
28
CC650 WARRANTY
CustomCrimp “No-Nonsense” Warranty Statement
All CustomCrimp Products are warranted to be free of defects in workmanship and
materials for one year from the date of installation. This warranty ends when the product
becomes unusable for reasons other than defects in workmanship or material.
Any CustomCrimp Product proven to be defective in workmanship or material will be
repaired or replaced at no charge. To obtain benefits of this warranty, first, contact Warranty
Repair Department at Custom Machining Services at (219) 462-6128 and then deliver via
prepaid transportation the complete hydraulic product to:
ATTN: WARRANTY REPAIR DEPT.
Custom Machining Services, Inc.
326 North Co. Rd 400 East
Valparaiso IN 46383
If any product or part manufactured by CustomCrimp is found to be defective by
CustomCrimp, at its option, CustomCrimp will either repair or replace the defective part
or product and return via ground transportation, freight prepaid. Custom Crimp will not
cover any incoming or outgoing freight charges for machines sold outside The
United States.
This warranty does not cover any product or part which is worn out, abused, altered,
used for a purpose other than for which it was intended, or used in a manner which was
inconsistent with any instructions regarding its use.
Electric motors are separately warranted by their manufacturer under the conditions stated
in their separate warranty.
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CustomCrimp®
Custom Machining Services, Inc.
326 N. County Rd. 400 East
Valparaiso, IN 46383
Ph: (219) 462-6128
Fax: (219) 464-2773
www.customcrimp.com
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