HOW TO INSTALL MODULAR PLUGS ON FLAT TELEPHONE WIRE. 30-496 30-496 CUT Step 1 Cut cable using the IDEAL TeleMaster™ (30-496). 30-496 STRIP Step 3 Insert connector and cable into the IDEAL TeleMaster™ (30-496). Insert into proper die cavity and squeeze handles to crimp. Note: Can use IDEAL Ratchet TeleMaster™ (30-696) or Crimpmaster™ Crimp Tool (30-506) with RJ-11 four or six conductor Crimp Die (30-556) or RJ-45 eight conductor Crimp Die (30-559). Note: Telephone extension cords require reverse wiring. Reversed wiring is achieved by installing one connector in the opposite wiring configuration of the first connector. Step 1 Determine how much of the outer jacket to remove for your application. • Strip 1/4" for RJ-11 four or six conductor • Strip 1/2" for RJ-45 eight conductor Note: Tool has stripping guides that gauge the strip length for you. Step 2 Strip cable using the IDEAL TeleMaster™ (30-496). Note: The IDEAL Telephone Line Cord Stripper (45-519) can also be used to make the strip. TERMINATE Step 1 TEST Testing of telephone cable requires testing for opens, shorts, or mis-wires in the cable. Simply plugging your telephone into the wall jack and listening for dial tone will complete this test; however, IDEAL offers several testers to do this as well as other common tests. IDEAL Tone Generator (62-100) and Amplifier Probe (62-104) These two products when used together can trace cable in a building and check for continuity as well. The tone generator simply plugs into the wall outlet and the amplifier probe can trace the cable to its source. Note: Also available is the IDEAL Tone Generator/Amplifier Probe Kit (33-804) with soft-sided carrying case. 62-100 Match the cable and connector. For example, an RJ-11 4-conductor modular plug is needed for 2-pair flat telephone cable. Step 2 Slide connector on stripped cable. Note: Maintain proper pairing of cable, referring to wiring configurations. Telephone 2, 3, 4 PR Applications 62-104 IDEAL Smart6™ Modular Tester (62-096) This simple in-line modular tester can test for power, jack addresses and polarity. Simply plug it into the wall outlet and press the test button. LED lights indicate presence of power and polarity. IDEAL Craft Testset-Model 4 (62-400) Used by installers, repair technicians and other telecommunication personnel for the installation and testing of telephone services. 62-400 62-096 IDEAL ABS™ Tester (62-180) The ABS Tester or “Almost a Buttset” tester allows for identification of dial tone problems, polarity certification, presence of power, and tone tracing. Plug it into any telephone wall outlet and press the “Listen” button to conduct the test. It can be used in conjunction with the IDEAL Tone Generator (62-100) for tracing cables. 62-180 Note: For more information on specific testers, refer to instructions supplied with the tester or call IDEAL Customer Service at 800-947-3614. Wiring Configurations Data/Telephone Applications IDEAL Tele4™ Modular Adapter (62-094) This reverse-wired adapter allows for easy testing of phone circuits without service interruption. The easy-to-read label clearly defines pin number and wall direction identification. Large test pads allow for secure attachment of test probes and alligator clips. 62-094 Standard 4-pair wiring color codes Pair 1 Pair 2 T R T R White/Blue Blue/White White/Orange Orange/White Pair 3 Pair 4 T R T R White/Green Green/White White/Brown Brown/White Note: For 6-wire jacks use pair 1, 2 and 3 color codes. For 4-wire jacks use pair 1 and 2 color codes. P-1693
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