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OPERATOR'S
MANUAL
Model 490
Shake Freezer
Original Operating Instructions
050271-M
2/96 (Original Publication)
(Updated 8/14/14)
Complete this page for quick reference when service is required:
Taylor Distributor:
Address:
Phone:
Service:
Parts:
Date of Installation:
Information found on data plate:
Model Number:
Serial Number:
Electrical Specs:
Voltage
Cycle
Phase
Maximum Fuse Size:
Amps
Minimum Wire Ampacity:
Amps
Part Number:
E 1996 Carrier Commercial Refrigeration, Inc.
050271-M
Any unauthorized reproduction, disclosure, or distribution of copies by any person of any portion of this work may
be a violation of Copyright Law of the United States of America and other countries, could result in the awarding
of Statutory Damages of up to $250,000 (17 USC 504) for infringement, and may result in further civil and criminal
penalties. All rights reserved.
Taylor Company
a division of Carrier Commercial Refrigeration, Inc.
750 N. Blackhawk Blvd.
Rockton, IL 61072
Table of Contents
Section 1
To the Installer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installer Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1
1
Site Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1
Air Cooled Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2
Water Connections (Water Cooled Units Only) . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2
Electrical Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2
Beater Rotation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3
Refrigerant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3
Section 2
To the Operator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4
Section 3
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6
Section 4
Operator Parts Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Model 490 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8
8
Beater Door Asssembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9
Section 5
Important: To the Operator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10
Indicator Lights:
“Add Mix” / “Mix Out” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10
Overload Mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10
Section 6
Operating Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11
11
Sanitizing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14
Priming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15
Closing Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
16
Draining Product from the Freezing Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
16
Rinsing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
17
Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
17
Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
17
Brush Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
17
Table of Contents
Model 490
Table of Contents - Page 2
Section 7
Important: Operator Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
19
During Cleaning and Sanitizing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
19
Troubleshooting Bacterial Count . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
19
Regular Maintenance Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
19
Winter Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
20
Section 8
Troubleshooting Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
21
Section 9
Parts Replacement Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
24
Section 10
Limited Warranty on Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . .
25
Section 11
Limited Warranty on Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
27
Section 12
Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
30
36
Note: Continuing research results in steady improvements; therefore, information
in this manual is subject to change without notice.
Note: Only instructions originating from the factory or its authorized translation
representative(s) are considered to be the original set of instructions.
E 1996 Carrier Commercial Refrigeration, Inc. (Original Publication)
(Updated August, 2014
050271-M
Any unauthorized reproduction, disclosure, or distribution of copies by any person of any portion of this
work may be a violation of Copyright Law of the United States of America and other countries, could result
in the awarding of Statutory Damages of up to $250,000 (17 USC 504) for infringement, and may result
in further civil and criminal penalties.
All rights reserved.
Taylor Company
a division of Carrier Commercial Refrigeration, Inc.
750 N. Blackhawk Blvd.
Rockton, IL 61072
Model 490
Table of Contents
Section 1
To the Installer
The following information has been included in the
manual as safety and regulatory guidelines. For
complete installation instructions, please see the
Installation Checklist.
This unit has many sharp edges that can
cause severe injuries.
Installer Safety
Site Preparation
In all areas of the world, equipment should
be installed in accordance with existing local codes.
Please contact your local authorities if you have any
questions.
Review the area where the unit will be installed
before uncrating the unit. Make sure all possible
hazards to the user or equipment have been
addressed.
Care should be taken to ensure that all basic safety
practices are followed during the installation and
servicing activities related to the installation and
service of Taylor equipment.
S
S
S
S
For Indoor Use Only: This unit is designed to
operate indoors, under normal ambient
temperatures of 70_-75_F (21_-24_C). The freezer
has successfully performed in high ambient
temperatures of 104_(40_C) at reduced capacities.
Only authorized Taylor service personnel
should perform installation and repairs on
the equipment.
Authorized service personnel should consult
OSHA Standard 29CFRI910.147 or the
applicable code of the local area for the
industry standards on lockout/tagout
procedures before beginning any installation
or repairs.
Authorized service personnel must ensure
that the proper PPE is available and worn
when required during installation and
service.
Authorized service personnel must remove
all metal jewelry, rings, and watches before
working on electrical equipment.
This unit must NOT be installed in an area
where a water jet or hose can be used. NEVER use
a water jet or hose to rinse or clean the unit. Failure
to follow this instruction may result in electrocution.
This unit must be installed on a level surface
to avoid the hazard of tipping. Extreme care should
be taken in moving this equipment for any reason.
Two or more persons are required to safely move
this unit. Failure to comply may result in personal
injury or equipment damage.
The main power supply(s) to the freezer
must be disconnected prior to performing any
repairs. Failure to follow this instruction may result in
personal injury or death from electrical shock or
hazardous moving parts as well as poor
performance or damage to the equipment.
Uncrate the unit and inspect it for damage. Report
any damage to your Taylor Distributor.
This piece of equipment is made in the USA and has
USA sizes of hardware. All metric conversions are
approximate and vary in size.
Note: All repairs must be performed by an
authorized Taylor Service Technician.
131206
Model 490
1
To the Installer
Air Cooled Units
Electrical Connections
In the United States, this equipment is intended to
be installed in accordance with the National
Electrical Code (NEC), ANSI/NFPA 70-1987. The
purpose of the NEC code is the practical
safeguarding of persons and property from hazards
arising from the use of electricity. This code contains
provisions considered necessary for safety. In all
other areas of the world, equipment should be
installed in accordance with the existing local codes.
Please contact your local authorities.
DO NOT obstruct air intake and discharge openings:
Air cooled units require a minimum of 6” (152 mm)
of clearance on both sides of the freezer. It is
recommended to place the rear of the unit against
the wall to prevent recirculation of warm air. Failure
to allow adequate clearance can reduce the
refrigeration capacity of the freezer and possibly
cause permanent damage to the compressors.
FOLLOW YOUR LOCAL ELECTRICAL CODES!
Each unit requires one power supply for each data
label on the unit. Check the data label(s) on the
freezer for branch circuit overcurrent protection or
fuse, circuit ampacity, and other electrical
specifications. Refer to the wiring diagram provided
inside of the electrical box for proper power
connections.
Water Connections
(Water Cooled Units Only)
An adequate cold water supply must be provided
with a hand shut-off valve. On the underside rear of
the base pan, two 3/8” I.P.S. (for single-head units)
or two 1/2” I.P.S. (for double-head units) water
connections for inlet and outlet have been provided
for easy hook-up. 1/2” inside diameter water lines
should be connected to the machine. (Flexible lines
are recommended, if local codes permit.) Depending
on local water conditions, it may be advisable to
install a water strainer to prevent foreign substances
from clogging the automatic water valve. There will
be only one water “in” and one water “out”
connection for both single-head and double-head
units. DO NOT install a hand shut-off valve on the
water “out” line! Water should always flow in this
order: first, through the automatic water valve;
second, through the condenser; and third, through
the outlet fitting to an open trap drain.
CAUTION: THIS EQUIPMENT MUST BE
PROPERLY GROUNDED! FAILURE TO DO SO
CAN RESULT IN SEVERE PERSONAL INJURY
FROM ELECTRICAL SHOCK!
This unit is provided with an equipotential
grounding lug that is to be properly attached to the
rear of the frame by the authorized installer. The
installation location is marked by the equipotential
bonding symbol (5021 of IEC 60417-1) on both the
removable panel and the equipment's frame.
S
A back flow prevention device is
required on the incoming water connection side.
Please refer to the applicable National, State, and
local codes for determining the proper configuration.
Stationary appliances which are not
equipped with a power cord and a plug or
another device to disconnect the appliance
from the power source must have an all-pole
disconnecting device with a contact gap of
at least 3 mm installed in the external
installation.
110328
To the Installer
2
Model 490
S
S
Refrigerant
Appliances that are permanently connected
to fixed wiring and for which leakage
currents may exceed 10 mA, particularly
when disconnected or not used for long
periods, or during initial installation, shall
have protective devices such as a GFI, to
protect against the leakage of current,
installed by the authorized personnel to the
local codes.
Supply cords used with this unit shall be
oil-resistant, sheathed flexible cable not
lighter than ordinary polychloroprene or
other equivalent synthetic
elastomer-sheathed cord (Code designation
60245 IEC 57) installed with the proper cord
anchorage to relieve conductors from strain,
including twisting, at the terminals and
protect the insulation of the conductors from
abrasion.
In consideration of our environment, Taylor
proudly uses only earth friendly HFC refrigerants.
The HFC refrigerant used in this unit is R404A. This
refrigerant is generally considered non-toxic and
non-flammable, with an Ozone Depleting Potential
(ODP) of zero (0).
However, any gas under pressure is potentially
hazardous and must be handled with caution.
NEVER fill any refrigerant cylinder completely with
liquid. Filling the cylinder to approximately 80% will
allow for normal expansion.
Use only R404A refrigerant that conforms
to the AHRI standard 700 specification. The use of
any other refrigerant may expose users and
operators to unexpected safety hazards.
If the supply cord is damaged, it must be
replaced by the manufacturer, its service
agent, or similarly qualified person, in order
to avoid a hazard.
Refrigerant liquid sprayed onto the skin may
cause serious damage to tissue. Keep eyes and skin
protected. If refrigerant burns should occur, flush
immediately with cold water. If burns are severe,
apply ice packs and contact a physician
immediately.
Beater Rotation
Beater rotation must be clockwise as viewed
looking into the freezing cylinder.
Taylor reminds technicians to be cautious of
government laws regarding refrigerant recovery,
recycling, and reclaiming systems. If you have any
questions regarding these laws, please contact the
factory Service Department.
Note: The following procedures must be performed
by an authorized Taylor service technician.
To correct the rotation on a three-phase unit,
interchange any two incoming power supply lines at
freezer main terminal block only.
WARNING: R404A refrigerant used in
conjunction with polyolester oils is extremely
moisture absorbent. When opening a refrigeration
system, the maximum time the system is open must
not exceed 15 minutes. Cap all open tubing to
prevent humid air or water from being absorbed by
the oil.
To correct rotation on a single-phase unit, change
the leads inside the beater motor. (Follow the
diagram printed on the motor.)
Electrical connections are made directly to the
terminal block provided in the main control box.
131101
Model 490
3
To the Installer
Section 2
To the Operator
The freezer you have purchased has been carefully
engineered and manufactured to give you
dependable operation. The Taylor Model 490, when
properly operated and cared for, will produce a
consistent quality product. Like all mechanical
products, it will require cleaning and maintenance. A
minimum amount of care and attention is necessary
if the operating procedures outlined in this manual
are followed closely.
Note: Constant research results in steady
improvements; therefore, information in this
manual is subject to change without notice.
If the crossed out wheeled bin symbol is
affixed to this product, it signifies that this product is
compliant with the EU Directive as well as other
similar legislation in effect after August 13, 2005.
Therefore, it must be collected separately after its
use is completed, and cannot be disposed as
unsorted municipal waste.
The Operator's Manual should be read before
operating or performing any maintenance on your
equipment.
The Model 490 will NOT eventually compensate and
correct for any errors during the set-up or filling
operations. Thus, the initial assembly and priming
procedures are of extreme importance. It is strongly
recommended that personnel responsible for the
equipment's operation, both assembly and
disassembly, sit down together and go through
these procedures in order to be properly trained and
to make sure that no misunderstandings exist.
The user is responsible for returning the product to
the appropriate collection facility, as specified by
your local code.
For additional information regarding applicable local
laws, please contact the municipal facility and/or
local distributor.
In the event you should require technical assistance,
please contact your local authorized Taylor
Distributor.
Note: Your Taylor warranty is valid only if the parts
are authorized Taylor parts, purchased from the
local authorized Taylor Distributor, and only if all
required service work is provided by an authorized
Taylor service technician. Taylor reserves the right
to deny warranty claims on units or parts if
non-Taylor approved parts or incorrect refrigerant
were installed in the unit, system modifications were
performed beyond factory recommendations, or it is
determined that the failure was caused by abuse,
misuse, neglect, or failure to follow all operating
instructions. For full details of your Taylor Warranty,
please see the Limited Warranty section in this
manual.
131206
To the Operator
4
Model 490
Compressor Warranty Disclaimer
The refrigeration compressor(s) on this unit are
warranted for the term stated in the Limited
Warranty section in this manual. However, due to
the Montreal Protocol and the U.S. Clean Air Act
Amendments of 1990, many new refrigerants are
being tested and developed, thus seeking their way
into the service industry. Some of these new
refrigerants are being advertised as drop-in
replacements for numerous applications. It should
be noted that in the event of ordinary service to this
unit's refrigeration system, only the refrigerant
specified on the affixed data label should be
used. The unauthorized use of alternate refrigerants
will void your Taylor compressor warranty. It is the
unit owner's responsibility to make this fact known to
any technician he employs.
From time-to-time Taylor may test new refrigerant
alternates. Should a new refrigerant alternate prove,
through Taylor's testing, that it would be accepted as
a drop-in replacement for this unit, then the
disclaimer in this “Compressor Warranty Disclaimer”
section will not apply to the use of the alternate
refrigerant approved by Taylor.
To find out the current status of an alternate
refrigerant as it relates to your compressor warranty,
call Taylor or your local authorized Taylor distributor.
Be prepared to provide the Model/Serial Number of
the unit in question.
Note: Continuing research results in steady
improvements; therefore, information in this
Operator Manual is subject to change without
notice.
It should also be noted that Taylor does not warrant
the refrigerant used in its equipment. For example, if
the refrigerant is lost during the course of ordinary
service to this unit, Taylor has no obligation to either
supply or provide replacement refrigerant either at
billable or unbillable terms. Taylor will recommend a
suitable replacement if the original refrigerant is
banned, obsoleted, or no longer available during the
five (5) year Taylor warranty of the compressor.
131206
Model 490
5
To the Operator
Section 3
Safety
We, at Taylor Company, are concerned about the
safety of the operator when he or she comes in
contact with the freezer and its parts. Taylor has
gone to extreme efforts to design and manufacture
built-in safety features to protect both you and the
service technician. As an example, warning labels
have been attached to the freezer to further point
out safety precautions to the operator.
S
S
S
S
IMPORTANT - Failure to adhere to the
following safety precautions may result in
severe personal injury or death. Failure to
comply with these warnings may damage the
machine and its components. Component
damage will result in part replacement expense
and service repair expense.
S
S
DO NOT operate the freezer without
reading this Operator Manual. Failure to follow this
instruction may result in equipment damage, poor
freezer performance, health hazards, or personal
injury.
S
This appliance is to be used only by trained
personnel. It is not intended for use by children or
people with reduced physical, sensory, or mental
capabilities, or lack of experience and knowledge,
unless given supervision or instruction concerning
the use of the appliance by a person responsible for
their safety. Children should be supervised to ensure
that they do not play with the appliance.
S
This unit is provided with an equipotential
grounding lug that is to be properly attached to the
rear of the frame by the authorized installer. The
installation location is marked by the equipotential
bonding symbol (5021 of IEC 60417-1) on both the
removable panel and the equipment's frame.
DO NOT operate the freezer unless it is
properly grounded.
DO NOT operate the freezer with larger
fuses than specified on the data label.
All repairs must be performed by an
authorized Taylor service technician.
The main power supplies to machine must
be disconnected prior to performing repairs.
For Cord Connected Units: Only Taylor
authorized service technicians or licensed
electricians may install a plug or
replacement cord on this unit.
Stationary appliances which are not
equipped with a power cord and a plug or
another device to disconnect the appliance
from the power source must have an all-pole
disconnecting device with a contact gap of
at least 3 mm installed in the external
installation.
Appliances that are permanently connected
to fixed wiring and for which leakage
currents may exceed 10 mA, particularly
when disconnected or not used for long
periods, or during initial installation, shall
have protective devices such as a GFI, to
protect against the leakage of current,
installed by the authorized personnel to the
local codes.
Supply cords used with this unit shall be
oil-resistant, sheathed flexible cable not
lighter than ordinary polychloroprene or
other equivalent synthetic
elastomer-sheathed cord (Code designation
60245 IEC 57) installed with the proper cord
anchorage to relieve conductors from strain,
including twisting, at the terminals and
protect the insulation of the conductors from
abrasion.
If the supply cord is damaged, it must be
replaced by the manufacturer, its service
agent, or similarly qualified person, in order
to avoid a hazard.
DO NOT use a water jet to clean or rinse
the freezer. Failure to follow these instructions may
result in serious electrical shock.
Failure to follow these instructions may result in
electrocution. Contact your local authorized Taylor
Distributor for service.
130521
Safety
6
Model 490
S
S
S
Cleaning and sanitizing schedules are
governed by your state or local regulatory agencies
and must be followed accordingly. Please refer to
the cleaning section of this manual for the proper
procedure to clean this unit.
DO NOT allow untrained personnel to
operate this machine.
DO NOT operate the freezer unless all
service panels and access doors are
restrained with screws.
DO NOT remove any internal operating
parts (example: freezer door, beater,
scraper blades, etc.) unless all control
switches are in the OFF position.
This machine is designed to maintain
product temperature under 41°F (5°C). Any product
being added to this machine must be below 41°F
(5°C). Failure to follow this instruction may result in
health hazards and poor freezer performance.
Failure to follow these instructions may result in
severe personal injury from hazardous moving parts.
DO NOT obstruct air intake and discharge openings:
This unit has many sharp edges that can
cause severe injuries.
S
S
6” (152 mm) minimum air space is required on both
sides. It is recommended to place the rear of the unit
against the wall to prevent recirculation of warm air.
Failure to follow this instruction may cause poor
freezer performance and damage to the machine.
DO NOT put objects or fingers in the door
spout. This may contaminate the product
and cause severe personal injury from blade
contact.
USE EXTREME CAUTION when removing
the beater asssembly. The scraper blades
are very sharp.
For Indoor Use Only: This unit is designed to
operate indoors, under normal ambient
temperatures of 70_-75_F (21_-24_C). The freezer
has successfully performed in high ambient
temperatures of 104_(40_C) at reduced capacities.
Access to the service area of the unit is
restricted to persons having knowledge and practical
experience with the appliance, in particular as far as
safety and hygiene are concerned.
DO NOT run the machine without product. Failure to
follow this instruction can result in damage to the
machine.
This freezer must be placed on a level
surface. Failure to comply may result in personal
injury or equipment damage.
NOISE LEVEL: Airborne noise emission does not
exceed 78 dB(A) when measured at a distance of
1.0 meter from the surface of the machine and at a
height of 1.6 meters from the floor.
130521
Model 490
7
Safety
Section 4
Operator Parts Identification
Model 490
Figure 1
Item
Description
Part Number
Item
Description
Part Number
1
Hopper Cover A.
X38458-SER
4
Collar-Holding
019481
1a
Knob-Mix Cover
025429
5
Drip Tray
046275
2
Gasket-Hopper Cover
038375
6
Splash Shield
046177
3
Deflector-Air
048549
7
Drip Pan
035034
090807
Operator Parts Identification
8
Model 490
Beater Door Asssembly
Figure 2
Item
Description
Part No.
Item
Description
Part No.
1
Freezer Door Assembly
X30272-SER
7
Beater Shaft
036412
2
Gasket-Door
016672
8
Seal-Beater Shaft
032560
3
Front Bearing
013116
9
O-Ring-Beater Shaft
025307
4
Beater Assembly
X46233
10
Draw Valve Assembly
X48364
5
Scraper Blade
046237
11
O-Ring-Draw Valve
020571
6
Clip-Scraper Blade
046238
12
Stud Nut
021508
090807
Model 490
9
Operator Parts Identification
Section 5
Important: To the Operator
Indicator Lights:
“Add Mix” / “Mix Out”
Overload Mechanism
The overload mechanism protects the beater motor
from an overload condition. Should an overload
occur, the overload mechanism will discontinue
machine operation. To properly reset the freezer,
place the control switch in the “OFF” position. Allow
the unit to cool. Place the control switch in the
“WASH” position and observe the freezer's
performance.
The “Mix Low” light is located on the front of the
machine. When the light is flashing, it indicates that
the mix hopper has a low supply of mix and should
be refilled as soon as possible. The Model 490
utilizes a “Mix Out” light. When flashing, it indicates
there is no mix in the hopper and the compressor
stops running until mix is replenished. This
eliminates possible damage to the beater, blades,
drive shaft and door.
Important: To the Operator
Note: If an overload condition occurs while the unit
is operating in the “AUTO” mode, the unit will not
return to the “AUTO” mode once the overload has
reset. The draw handle must be lifted before the unit
will return to AUTO. Likewise, if power is restored to
a unit following a power interruption, it is necessary
to raise the draw handle to resume “AUTO”
operation.
The overload is inherent in the beater motor. There
is no manual reset.
10
Model 490
Section 6
Operating Procedures
The Model 490 stores 20 quarts (18.9 liters) of mix
in the hopper. The mix flows by gravity through an
air tube down into the freezing cylinder.
Insert the drive shaft through the rear shell bearing
in the freezing cylinder and engage the hex end
firmly into the gear box coupling.
Instructions begin when we enter the store in the
morning and find the parts disassembled and laid
out to air dry from the previous night's cleaning.
The following procedures will show you how to
assemble the parts into the freezer, sanitize them,
and prime the freezer with fresh mix in preparation
to serve your first product.
If you are disassembling the machine for the first
time, or need information to get to this starting point
in our instructions, turn to the “Disassembly”
instructions in this manual and start there.
Assembly
Figure 4
Note: When lubricating parts, use an approved food
grade lubricant (Example: Taylor Lube).
Step 2
Install the beater assembly. First check the
scraper blades for any nicks or signs of wear. If any
nicks are present, replace the blade(s).
Step 1
Install the drive shaft. Slide the o-ring into the first
groove on the drive shaft. Lubricate the groove and
the shaft portion that comes in contact with the
bearing on the beater drive shaft. Slide the seal over
the shaft and groove until it snaps into place. DO
NOT lubricate the hex end of the drive shaft. Fill the
inside portion of the seal with 1/4” more lubricant
and evenly lubricate the flat side of the seal that
comes in contact with the bearing.
Figure 5
Note: To prevent costly damage, the hole on the
scraper blade must fit securely over the pin.
Figure 3
Model 490
11
Operating Procedures
If blades are in good condition, install the scraper
blade clips on the scraper blades. Place the rear
scraper blade over the rear holding pin on the beater
(knife edge to the outside). Holding the rear blade on
the beater, slide the assembly into the freezing
cylinder halfway, tail end first. Install the front
scraper blade over the front holding pin. Slide the
beater assembly completely into the freezing
cylinder.
Step 3
Install the draw valve. Slide the two o-rings into the
grooves on the draw valve and lubricate the bottom
1/2 of the valve.
Figure 8
Lubricate the inside of the freezer door spout, top
and bottom, and insert the draw valve into the
freezer door from the top. It will be necessary to
rotate the draw valve to the right when assembling
the door to the freezer.
Figure 6
Make sure the beater assembly is in position over
the drive shaft. Turn the beater slightly to be certain
that the beater is properly seated. When in position,
the beater will not protrude beyond the front of the
freezing cylinder.
Figure 7
Figure 9
090807
Operating Procedures
12
Model 490
Step 4
Install the freezer door. Place the freezer door
gasket into the groove on the back of the freezer
door. Slide the front bearing over the baffle rod so
the flanged edge is against the door. DO NOT
LUBRICATE THE GASKET OR BEARING.
Rotate the draw valve bracket to the left and center
it into position by raising the draw arm and placing it
into the slotted groove of the draw valve bracket.
Note: The draw valve bracket must be positioned
with the notch to the left.
Figure 10
Figure 12
Insert the baffle rod through the beater in the
freezing cylinder. With the door seated on the
freezer studs, install the handscrews. Tighten
equally in a criss-cross pattern to insure the door is
snug.
Step 5
Lay the air tube and hopper gasket in the bottom of
the mix hopper.
Figure 11
Figure 13
090807
Model 490
13
Operating Procedures
Step 6
Slide the center drip pan into the hole in the front
panel.
Sanitizing
Step 1
Prepare an approved 100 PPM sanitizing solution
(examples: 2-1/2 gal. [9.5 liters] of Kay-5R or 2
gal. [7.6 liters] of Stera-SheenR). USE WARM WATER AND FOLLOW THE MANUFACTURER'S
SPECIFICATIONS.
Step 2
Pour the sanitizing solution into the hopper, and
allow it to flow into the freezing cylinder.
Figure 14
Step 7
Install the front drip tray and splash shield under the
door spout.
Figure 16
Step 3
While the solution is flowing into the freezing
cylinder, brush clean the hopper. In cleaning the mix
hopper, take particular care in brushing the mix level
sensing probes, the mix inlet hole and the air tube.
Figure 15
080507
Operating Procedures
14
Model 490
Step 4
Place the control switch in the “WASH” position.
This will cause the sanitizing solution in the freezing
cylinder to agitate. Allow the solution to agitate for
five minutes.
Priming
Prime the machine as close to the time of first
product draw as possible.
Step 1
With a pail beneath the door spout, raise the draw
arm. Pour two gallons (7.6 liters) of FRESH mix into
the hopper and allow it to flow down into the freezing
cylinder. This will force out any remaining sanitizing
solution. When full strength mix is flowing from the
door spout, lower the draw arm.
Step 2
When the mix has stopped bubbling down into the
freezing cylinder, and the mix out probe is satisfied,
install the air tube in the mix inlet hole.
Figure 17
Step 5
Place an empty pail beneath the door spout and
raise the draw arm. Draw off all the sanitizing
solution. When the sanitizer stops flowing from the
door spout, lower the draw arm and place the control
switch in the “OFF” position.
Figure 19
Note: You have just sanitized the freezer;
therefore, be sure your hands are sanitized
before going on in these instructions.
Step 3
Fill the hopper with mix. As the mix level comes in
contact with the mix level sensing probe on the wall
of the hopper, the “MIX LOW” light will extinguish.
Step 6
Assemble the hopper gasket around the top edge of
the mix hopper. Stand the air tube in the corner of
the mix hopper.
Step 4
Place the control switch in the “AUTO” position.
Rotate the draw valve and lift the draw arm to start
the compressor. When the unit cycles off, the
product will be at serving temperature.
Figure 18
Figure 20
140814
Model 490
15
Operating Procedures
Step 5
Place the mix hopper cover in position.
Draining Product from the Freezing
Cylinder
Step 1
Place the control switch in the “OFF” position.
Note: When drawing product, gently raise the draw
arm to the fully opened position.
Step 2
Remove the hopper cover, gasket, and air tube.
Take these items to the sink for cleaning.
Step 3
If local health codes permit the use of rerun,
place a sanitized, NSF approved stainless steel
rerun container beneath the door spout. Place the
control switch in the “WASH” position and raise the
draw arm. When all the product stops flowing from
the door spout, lower the draw arm and place the
control switch in the “OFF” position. Place the
sanitized lid on the rerun container and place it in
the walk-in cooler. See page 19 for instructions
regarding the proper use of rerun.
Closing Procedures
To disassemble the Model 490, the following items
will be needed:
S
Two cleaning pails
S
Sanitized stainless steel rerun can with lid
S
Necessary brushes (provided with freezer)
S
Cleaner
S
Single service towels
Note: If local health codes DO NOT permit the use
of rerun, the product must be discarded. Follow the
instructions in the previous step, except drain the
product into a pail and properly discard the mix.
ALWAYS FOLLOW LOCAL HEALTH CODES.
140814
Operating Procedures
16
Model 490
Rinsing
Disassembly
Step 1
Pour two gallons (7.6 liters) of cool, clean water into
the mix hopper. With the brushes provided, scrub
the mix hopper, mix inlet hole, and mix level sensing
probes.
Note: Failure to remove, brush clean and air dry
these items, will result in damage to the related
components.
Step 1
BE SURE THE CONTROL SWITCH IS PLACED IN
THE “OFF” POSITION.
Step 2
With a pail beneath the door spout, place the control
switch in the “WASH” position and raise the draw
arm. Drain all the rinse water from the freezing
cylinder. When the rinse water stops flowing from
the door spout, lower the draw arm and place the
control switch in the “OFF” position.
Step 2
Remove the handscrews, freezer door, gasket, front
bearing, beater, scraper blades, and drive shaft from
the freezing cylinder. Take these items to the sink
for cleaning.
Step 3
Remove the drip pan from the machine.
Repeat this procedure until the rinse water being
drawn from the freezing cylinder is clear.
Note: If the drip pan is filled with an excessive
amount of mix, this indicates that the drive shaft seal
and o-ring should be replaced or was improperly
lubricated.
Cleaning
Step 1
Prepare an approved 100 PPM cleaning solution
(examples: 2-1/2 gal. [9.5 liters] of Kay-5R or 2
gal. [7.6 liters] of Stera-SheenR). USE WARM WATER AND FOLLOW THE MANUFACTURER'S
SPECIFICATIONS.
Step 4
Remove the front drip tray and splash shield.
Step 2
Pour the cleaning solution into the hopper and allow
it to flow into the freezing cylinder.
Step 1
Prepare a sink with an approved 100 PPM cleaning
solution (examples: Kay-5R or Stera-SheenR).
USE WARM WATER AND FOLLOW THE MANUFACTURER'S SPECIFICATIONS.
Brush Cleaning
Step 3
While the solution is flowing into the freezing
cylinder, brush clean the mix hopper, mix inlet hole
and mix level sensing probes.
If an approved cleaner other than Kay-5R or SteraSheenR is used, dilute according to label instructions. IMPORTANT: Follow label directions. Too
STRONG of a solution can cause parts damage,
while too MILD of a solution will not provide adequate cleaning. Make sure all brushes provided with
the freezer are available for brush cleaning.
Step 4
Place the control switch in the “WASH” position.
This will cause the cleaning solution in the freezing
cylinder to agitate.
Step 5
Place an empty pail beneath the door spout and
raise the draw arm. Draw off all the cleaning
solution. When the solution stops flowing from the
door spout, lower the draw arm and place the control
switch in the “OFF” position.
Step 2
Remove the seal and o-ring from the drive shaft.
Step 3
Remove the scraper blade clips from the scraper
blades.
140814
Model 490
17
Operating Procedures
Step 4
Remove the draw valve from the freezer door.
Remove the two o-rings from the draw valve.
Step 6
Return to the freezer with a small amount of
cleaning solution. With the black bristle brush, brush
clean the rear shell bearing at the back of the
freezing cylinder.
Note: To remove o-rings, use a single service towel
to grasp the o-ring. Apply pressure in an upward
direction until the o-ring pops out of its groove. With
the other hand, push the top of the o-ring forward,
and it will roll out of the groove and can be easily
removed. If there is more than one o-ring to be
removed, always remove the rear o-ring first. This
will allow the o-ring to slide over the forward o-rings
without falling into the open grooves.
Step 5
Thoroughly brush clean all disassembled parts in the
cleaning solution, making sure all lubricant and mix
film is removed. Take particular care to brush clean
the draw valve core in the freezer door. Place all the
cleaned parts on a clean dry surface to air dry
overnight.
Operating Procedures
Figure 21
Step 7
Using single service towels, wipe clean all exterior
surfaces of the freezer.
18
Model 490
Section 7
Important: Operator Checklist
j 6. Properly prepare the cleaning and sanitizing
solutions. Read and follow label directions
carefully. Too strong of a solution may
damage the parts and too weak of solution
may not do an adequate job of cleaning or
sanitizing.
During Cleaning and Sanitizing
ALWAYS FOLLOW LOCAL HEALTH CODES.
Cleaning and sanitizing schedules are governed
by federal, state, or local regulatory agencies,
and must be followed accordingly. If the unit
has a “Standby mode”, it must not be used in
lieu of proper cleaning and sanitizing
procedures and frequencies set forth by the
ruling health authority. The following check
points should be stressed during the cleaning
and sanitizing operations.
j 7. The temperature of the mix in the mix hopper
and walk-in cooler should be below 40_F.
(4.4_C.).
Regular Maintenance Checks
CLEANING AND SANITIZING MUST BE
PERFORMED DAILY.
j 1. Rotate the scraper blades to allow both sides
of the knife edge to wear evenly. This will
contribute to self-sharpening and help
maintain fast, efficient freezing.
Troubleshooting Bacterial Count
j 1. Thoroughly clean and sanitize the machine
regularly, including complete disassembly and
brush cleaning.
j 2. Replace scraper blades that are bent,
damaged, or worn down.
j 2. Use all brushes supplied for thorough
cleaning. The brushes are specially designed
to reach all mix passageways.
j 3. Before installing the beater, be certain that the
scraper blades are properly attached over the
beater pins, and into the blade clip.
j 3. Use the white bristle brush to clean the mix
feed tube which extends from the hopper up
to the rear of the freezing cylinder.
j 4. Use the black bristle brush to thoroughly
clean the rear shell bearing located at the rear
of the freezing cylinder. Be sure to have a
generous amount of cleaning solution on the
brush.
j 4. Dispose of o-rings and seals that are worn,
torn, or fit too loosely, and replace with new
ones.
j 5. IF LOCAL HEALTH CODES PERMIT THE
USE OF RERUN, make sure the mix rerun is
stored in a sanitized, covered stainless steel
container and used the following day. DO
NOT prime the machine with rerun. When
using rerun, skim off the foam and discard,
then mix the rerun with fresh mix in a ratio of
50/50 during the day's operation.
j 5. Check the rear shell bearing for signs of wear
(excessive mix leakage in rear drip pan) and
be certain it is properly cleaned.
j 6. Using a screwdriver and cloth towel, keep the
female drive socket and the rear shell bearing
free of lubricant and mix deposits.
081121
Model 490
19
Important: Operator Checklist
j 7. Follow all lubricating procedures as outlined in
“Assembly”.
Winter Storage
To protect the freezer during the winter months
when the place of business is closed, it is important
that certain precautions be followed; particularly if
the building is to be left unheated and subject to
freezing conditions.
Disconnect the freezer from the main power source
to prevent possible electrical damage.
On water-cooled units, disconnect the water supply.
Use air pressure to blow out any remaining water in
the condensers. This is extremely important.
Failure to follow this procedure can cause severe
and costly damage to the refrigeration system.
Your local Taylor Distributor can perform this service
for you.
Wrap detachable parts of the freezer such as the
beater assembly and freezer door and place them in
a protected, dry place. Rubber trim parts and
gaskets can be protected by wrapping them with
moisture proof paper. All parts should be thoroughly
cleaned of dried mix or lubrication accumulations
which attract mice and other vermin.
j 8. On air-cooled units, check the condenser for
an accumulation of dirt and lint. Dirty
condensers will reduce the efficiency and
capacity of the machine. The condensers
should be cleaned monthly. Remove the side
panels to gain access to the condensers. Use
a soft brush to clean between the fins of the
condenser. Never use screwdrivers or other
metal probes to clean between the fins.
Note: For machines equipped with an air
filter, it will be necessary to vacuum clean the
filters on a monthly schedule.
j 9. On water-cooled units, check the water lines
for kinks or leaks. Kinks can occur when the
machine is moved back and forth for cleaning
or maintenance purposes. Deteriorated or
cracked water lines should be replaced only
by an authorized Taylor mechanic.
051207
Important: Operator Checklist
20
Model 490
Section 8
PROBLEM
Troubleshooting Guide
PROBABLE CAUSE
REMEDY
PAGE
REF.
a. Freeze-up in the mix inlet
hole.
a. Call service technician to
adjust mix hopper
temperature.
---
b. Beater motor out on reset.
b. Allow the motor to cool.
c. Beater rotating
counter-clockwise from
operator end.
c. Contact service technician
to correct rotation to
clockwise from operator
end.
---
d. Circuit breaker off or
blown fuse.
d. Turn breaker on or
replace fuse.
---
e. Inadequate mix in the mix
hopper.
e. Fill mix hopper with mix.
a. EVC control set
incorrectly.
a. Contact service
technician.
b. Inadequate mix in hopper.
b. Fill hopper with mix.
a. EVC control set
incorrectly.
a. Contact service
technician.
b. Not enough air space
around unit.
b. Allow for adequate air flow
across the condenser.
2
c. Worn scraper blades.
c. Replace regularly.
19
d. Dirty condenser.
d. Clean monthly.
20
e. Out-of-date mix.
e. Use only fresh mix.
---
4. Mix in mix hopper too
cold.
a. Temperature out of
adjustment.
a. Call service technician.
---
5. Mix in mix hopper too
warm.
a. Temperature out of
adjustment.
a. Call service technician.
---
b. Warm mix placed in
hopper.
b. Mix should be below
40_F. (4.4_C.) when
placed in hopper.
19
c. Mix hopper cover or
gasket not in position.
c. Place cover and gasket in
position.
16
1. No product being
dispensed (draw valve
open and machine in
“AUTO” mode).
2. Product too stiff.
3. Product too soft.
Model 490
21
10
15
--15
---
Troubleshooting Guide
PROBLEM
6. Drive shaft stuck in the
drive coupling.
7. Freezing cylinder walls
scored.
8. Excessive mix leakage
into drive shaft drip pan.
9. Excessive mix leakage
from door spout.
10. No freezer operation after
placing the unit in “AUTO”.
Troubleshooting Guide
PROBABLE CAUSE
REMEDY
PAGE
REF.
a. Rounded corners of drive
shaft, coupling or both.
a. Call service technician to
correct cause and replace
the necessary
components. Do not
lubricate hex end of drive
shaft.
---
b. Mix and lubricant collected
in drive coupling.
b. Brush clean rear shell
bearing area regularly.
c. Misalignment of rear
bearing plate.
c. Contact service
technician.
---
a. Beater assembly bent.
a. Call service technician to
repair or replace beater
and to correct cause of
insuffi- cient mix in
freezing cylinder.
---
b. Missing or worn front
bearing on freezer door.
b. Install or replace front
bearing.
24
a. Missing or worn drive
shaft seal on drive shaft.
a. Install or replace regularly.
24
b. Drive shaft seal installed
inside out.
b. Install seal properly.
11
c. Missing or worn drive
shaft o-ring.
c. Install or replace regularly.
11
d. Worn rear shell bearing.
d. Call service technician to
replace rear shell bearing.
---
a. Missing or worn draw
valve o-rings.
a. Install or replace regularly.
24
b. Inadequate lubrication of
draw valve o-rings.
b. Lubricate properly.
12
c. Wrong type lubricant
being used (Example:
petroleum base lubricant).
c. Use proper lubricant
(Example: Taylor Lube).
11
a. Unit unplugged.
a. Plug into wall receptacle.
---
b. Circuit breaker off or
blown fuse.
b. Turn breaker on or
replace fuse.
---
c. Beater motor out on reset.
c. Allow the motor to cool.
10
d. The draw arm is not
activated.
d. After placing the freezer in
the AUTO mode, the draw
arm must be raised to
activate the AUTO cycle.
16
22
18
Model 490
PROBLEM
11. Product not feeding into
freezing cylinder.
Model 490
PROBABLE CAUSE
REMEDY
PAGE
REF.
a. Inadequate level of mix in
the mix hopper.
a. Fill the mix hopper with
mix.
15
b. Mix inlet hole frozen.
b. Mix hopper temperature
needs adjustment. Call
service technician.
---
23
Troubleshooting Guide
Section 9
PART
DESCRIPTION
Parts Replacement Schedule
EVERY
3 MONTHS
EVERY
6 MONTHS
ANNUALLY
White Bristle Brush, 3” x 7”
Inspect & Replace
if Necessary
Minimum
White Bristle Brush, 1-1/2” x 2”
Inspect & Replace
if Necessary
Minimum
Black Bristle Brush, 1” x 2”
Inspect & Replace
if Necessary
Minimum
Double-Ended Brush
Inspect & Replace
if Necessary
Minimum
Scraper Blade
X
Drive Shaft Seal
X
Drive Shaft O-Ring
X
Freezer Door Gasket
X
Front Bearing
X
Draw Valve O-Ring
X
070925
Parts Replacement Schedule
24
Model 490
Section 10 Limited Warranty on Equipment
TAYLOR COMPANY LIMITED WARRANTY ON FREEZERS
Taylor Company, a division of Carrier Commercial Refrigeration, Inc. (“Taylor”) is pleased to provide this limited
warranty on new Taylor-branded freezer equipment available from Taylor to the market generally (the “Product”)
to the original purchaser only.
LIMITED WARRANTY
Taylor warrants the Product against failure due to defect in materials or workmanship under normal use and
service as follows. All warranty periods begin on the date of original Product installation. If a part fails due to
defect during the applicable warranty period, Taylor, through an authorized Taylor distributor or service agency,
will provide a new or re-manufactured part, at Taylor’s option, to replace the failed defective part at no charge for
the part. Except as otherwise stated herein, these are Taylor’s exclusive obligations under this limited warranty
for a Product failure. This limited warranty is subject to all provisions, conditions, limitations and exclusions listed
below and on the reverse (if any) of this document.
Product
Soft Serve
Frozen Yogurt
Shakes
Smoothies
Frozen Beverage
Batch Desserts
Part
Limited Warranty Period
Insulated shell assembly
Five (5) years
Refrigeration compressor
(except service valve)
Five (5) years
Beater motors
Two (2) years
Beater drive gear
Two (2) years
Printed circuit boards and
Softech controls beginning
with serial number H8024200
Two (2) years
Parts not otherwise listed in
this table or excluded below
One (1) year
LIMITED WARRANTY CONDITIONS
1.
If the date of original installation of the Product cannot be verified, then the limited warranty period begins
ninety (90) days from the date of Product manufacture (as indicated by the Product serial number). Proof of
purchase may be required at time of service.
2.
This limited warranty is valid only if the Product is installed and all required service work on the Product is
performed by an authorized Taylor distributor or service agency, and only if genuine, new Taylor parts are
used.
3.
Installation, use, care, and maintenance must be normal and in accordance with all instructions contained in
the Taylor Operator’s Manual.
4.
Defective parts must be returned to the authorized Taylor distributor or service agency for credit.
5.
The use of any refrigerant other than that specified on the Product’s data label will void this limited warranty.
LIMITED WARRANTY EXCEPTIONS
This limited warranty does not cover:
1.
Labor or other costs incurred for diagnosing, repairing, removing, installing, shipping, servicing or handling of
defective parts, replacement parts, or new Products.
2.
Normal maintenance, cleaning and lubrication as outlined in the Taylor Operator’s Manual, including cleaning
of condensers.
131206
Model 490
25
Limited Warranty on Equipment
3.
Replacement of wear items designated as Class “000” parts in the Taylor Operator’s Manual.
4.
External hoses, electrical power supplies, and machine grounding.
5.
Parts not supplied or designated by Taylor, or damages resulting from their use.
6.
Return trips or waiting time required because a service technician is prevented from beginning warranty
service work promptly upon arrival.
7.
Failure, damage or repairs due to faulty installation, misapplication, abuse, no or improper servicing,
unauthorized alteration or improper operation or use as indicated in the Taylor Operator’s Manual, including
but not limited to the failure to use proper assembly and cleaning techniques, tools, or approved cleaning
supplies.
8.
Failure, damage or repairs due to theft, vandalism, wind, rain, flood, high water, water, lightning, earthquake
or any other natural disaster, fire, corrosive environments, insect or rodent infestation, or other casualty,
accident or condition beyond the reasonable control of Taylor; operation above or below the electrical or
water supply specification of the Product; or components repaired or altered in any way so as, in the
judgment of the Manufacturer, to adversely affect performance, or normal wear or deterioration.
9.
Any Product purchased over the Internet.
10.
Failure to start due to voltage conditions, blown fuses, open circuit breakers, or damages due to the
inadequacy or interruption of electrical service.
11.
Electricity or fuel costs, or increases in electricity or fuel costs from any reason whatsoever.
12.
Damages resulting from the use of any refrigerant other than that specified on the Product’s data label will
void this limited warranty.
13.
Any cost to replace, refill or dispose of refrigerant, including the cost of refrigerant.
14.
ANY SPECIAL, INDIRECT OR CONSEQUENTIAL PROPERTY OR COMMERCIAL DAMAGE OF ANY
NATURE WHATSOEVER. Some jurisdictions do not allow the exclusion of incidental or consequential
damages, so this limitation may not apply to you.
This limited warranty gives you specific legal rights, and you may also have other rights which vary from
jurisdiction to jurisdiction.
LIMITATION OF WARRANTY
THIS LIMITED WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ALL OTHER WARRANTIES, CONDITIONS
AND/OR REMEDIES UNDER THE LAW, INCLUDING ANY IMPLIED WARRANTIES OR CONDITIONS OF
MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. THE ORIGINAL OWNER'S SOLE
REMEDY WITH RESPECT TO ANY PRODUCTS SHALL BE REPAIR OR REPLACEMENT OF DEFECTIVE
COMPONENTS UNDER THE TERMS OF THIS LIMITED WARRANTY. ALL RIGHTS TO CONSEQUENTIAL
OR INCIDENTAL DAMAGES (INCLUDING CLAIMS FOR LOST SALES, LOST PROFITS, PRODUCT LOSS,
PROPERTY DAMAGES OR SERVICE EXPENSES) ARE EXPRESSLY EXCLUDED. THE EXPRESS
WARRANTIES MADE IN THIS LIMITED WARRANTY MAY NOT BE ALTERED, ENLARGED, OR CHANGED
BY ANY DISTRIBUTOR, DEALER, OR OTHER PERSON, WHATSOEVER.
LEGAL REMEDIES
The owner must notify Taylor in writing, by certified or registered letter to the following address, of any defect or
complaint with the Product, stating the defect or complaint and a specific request for repair, replacement, or other
correction of the Product under warranty, mailed at least thirty (30) days before pursuing any legal rights or
remedies.
Taylor Company
a division of Carrier Commercial Refrigeration, Inc.
750 N. Blackhawk Blvd.
Rockton, IL 61072, U.S.A.
Limited Warranty on Equipment
26
Model 490
Section 11
Limited Warranty on Parts
TAYLOR COMPANY LIMITED WARRANTY ON TAYLOR GENUINE PARTS
Taylor Company, a division of Carrier Commercial Refrigeration, Inc. (“Taylor”) is pleased to provide this limited
warranty on new Taylor genuine replacement components and parts available from Taylor to the market generally
(the “Parts”) to the original purchaser only.
LIMITED WARRANTY
Taylor warrants the Parts against failure due to defect in materials or workmanship under normal use and service
as follows. All warranty periods begin on the date of original installation of the Part in the Taylor unit. If a Part fails
due to defect during the applicable warranty period, Taylor, through an authorized Taylor distributor or service
agency, will provide a new or re-manufactured Part, at Taylor’s option, to replace the failed defective Part at no
charge for the Part. Except as otherwise stated herein, these are Taylor’s exclusive obligations under this limited
warranty for a Part failure. This limited warranty is subject to all provisions, conditions, limitations and exclusions
listed below and on the reverse (if any) of this document.
Limited Warranty Period
Part's Warranty Class Code or Part
Class 103 Parts¹
Three (3) months
Class 212 Parts²
Twelve (12) months
Class 512 Parts
Twelve (12) months
Class 000 Parts
No warranty
Taylor Part #072454 (Motor-24VDC *C832/C842*)
Four (4) years
LIMITED WARRANTY CONDITIONS
1.
If the date of original installation of the Part cannot be otherwise verified, proof of purchase may be required
at time of service.
2.
This limited warranty is valid only if the Part is installed and all required service work in connection with the
Part is performed by an authorized Taylor distributor or service agency.
3.
The limited warranty applies only to Parts remaining in use by their original owner at their original installation
location in the unit of original installation.
4.
Installation, use, care, and maintenance must be normal and in accordance with all instructions contained in
the Taylor Operator’s Manual.
5.
Defective Parts must be returned to the authorized Taylor distributor or service agency for credit.
6.
This warranty is not intended to shorten the length of any warranty coverage provided pursuant to a separate
Taylor Limited Warranty on freezer or grill equipment.
7.
The use of any refrigerant other than that specified for the unit in which the Part is installed will void this
limited warranty.
1, 2
Except that Taylor Part #032129SER2 (Compressor-Air-230V SERV) and Taylor Part #075506SER1
(Compressor-Air-115V 60HZ) shall have a limited warranty period of twelve (12) months when used in Taylor
freezer equipment and a limited warranty period of two (2) years when used in Taylor grill equipment.
131206
Model 490
27
Limited Warranty on Parts
LIMITED WARRANTY EXCEPTIONS
This limited warranty does not cover:
1.
Labor or other costs incurred for diagnosing, repairing, removing, installing, shipping, servicing or handling of
defective Parts, replacement Parts, or new Parts.
2.
Normal maintenance, cleaning and lubrication as outlined in the Taylor Operator’s Manual, including cleaning
of condensers or carbon and grease buildup.
3.
Required service, whether cleaning or general repairs, to return the cooking surface assemblies, including
the upper platen and lower plate, to an operational condition to achieve proper cooking or allow proper
assembly of release sheets and clips as a result of grease build-up on the cooking surfaces, including but
not limited to the platen and plate, sides of the shroud or top of the shroud.
4.
Replacement of cooking surfaces, including the upper platen and lower plate, due to pitting or corrosion (or
in the case of the upper platen, due to loss of plating) as a result of damage due to the impact of spatulas or
other small wares used during the cooking process or as a result of the use of cleaners, cleaning materials
or cleaning processes not approved for use by Taylor.
5.
Replacement of wear items designated as Class “000” Parts in the Taylor Operator’s Manual, as well as any
release sheets and clips for the Product’s upper platen assembly.
6.
External hoses, electrical power supplies, and machine grounding.
7.
Parts not supplied or designated by Taylor, or damages resulting from their use.
8.
Return trips or waiting time required because a service technician is prevented from beginning warranty
service work promptly upon arrival.
9.
Failure, damage or repairs due to faulty installation, misapplication, abuse, no or improper servicing,
unauthorized alteration or improper operation or use as indicated in the Taylor Operator’s Manual, including
but not limited to the failure to use proper assembly and cleaning techniques, tools, or approved cleaning
supplies.
10.
Failure, damage or repairs due to theft, vandalism, wind, rain, flood, high water, water, lightning, earthquake
or any other natural disaster, fire, corrosive environments, insect or rodent infestation, or other casualty,
accident or condition beyond the reasonable control of Taylor; operation above or below the gas, electrical or
water supply specification of the unit in which a part is installed; or Parts or the units in which they are
installed repaired or altered in any way so as, in the judgment of Taylor, to adversely affect performance, or
normal wear or deterioration.
11.
Any Part purchased over the Internet.
12.
Failure to start due to voltage conditions, blown fuses, open circuit breakers, or damages due to the
inadequacy or interruption of electrical service.
13.
Electricity, gas or other fuel costs, or increases in electricity or fuel costs from any reason whatsoever.
14.
Damages resulting from the use of any refrigerant other than that specified for the unit in which the Part is
installed will void this limited warranty.
15.
Any cost to replace, refill or dispose of refrigerant, including the cost of refrigerant.
16.
ANY SPECIAL, INDIRECT OR CONSEQUENTIAL PROPERTY OR COMMERCIAL DAMAGE OF ANY
NATURE WHATSOEVER. Some jurisdictions do not allow the exclusion of incidental or consequential
damages, so this limitation may not apply to you.
This limited warranty gives you specific legal rights, and you may also have other rights which vary from
jurisdiction to jurisdiction.
Limited Warranty on Parts
28
Model 490
LIMITATION OF WARRANTY
THIS LIMITED WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ALL OTHER WARRANTIES, CONDITIONS
AND/OR REMEDIES UNDER THE LAW, INCLUDING ANY IMPLIED WARRANTIES OR CONDITIONS OF
MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. THE ORIGINAL OWNER'S SOLE
REMEDY WITH RESPECT TO ANY PRODUCTS SHALL BE REPAIR OR REPLACEMENT OF DEFECTIVE
PARTS UNDER THE TERMS OF THIS LIMITED WARRANTY. ALL RIGHTS TO CONSEQUENTIAL OR
INCIDENTAL DAMAGES (INCLUDING CLAIMS FOR LOST SALES, LOST PROFITS, PRODUCT LOSS,
PROPERTY DAMAGES OR SERVICE EXPENSES) ARE EXPRESSLY EXCLUDED. THE EXPRESS
WARRANTIES MADE IN THIS LIMITED WARRANTY MAY NOT BE ALTERED, ENLARGED, OR CHANGED
BY ANY DISTRIBUTOR, DEALER, OR OTHER PERSON, WHATSOEVER.
LEGAL REMEDIES
The owner must notify Taylor in writing, by certified or registered letter to the following address, of any defect or
complaint with the Part, stating the defect or complaint and a specific request for repair, replacement, or other
correction of the Part under warranty, mailed at least thirty (30) days before pursuing any legal rights or remedies.
Taylor Company
a division of Carrier Commercial Refrigeration, Inc.
750 N. Blackhawk Blvd.
Rockton, IL 61072, U.S.A.
Model 490
29
Limited Warranty on Parts
Parts List
018432
012864
+O-RING 1-1/16OD X .070 WALL
+WASHER-BEARING LOCK
30
023316
013289
048727-27E
BRUSH-MIX PUMP BODY-3"X7"WHITE
BUSHING-PANEL
COMPRESSOR L63B562BBCB
051958-27
COMPRESSOR *RS80C1E-CAV*
047065027087
047069
047067
+CAPACITOR-START-124-149UF/250V
+RELAY-START-COMPRESSOR
051957-27
+Relay-Start-Compressor
+CAPACITOR-RUN 15UF/370V
033044-1
+Capacitor-Start
COMPRESSOR M50B103BBCB
012906
+Capacitor-Run
COPELAND - S/N J8109480/UP - 208-230V 60HZ 1PH
048727-33E
COMPRESSOR L63B562DBLB
047067
014753
BRUSH-DRAW VALVE 1-1/2"OD X 3"
+RELAY-START-COMPRESSOR
013072
BRUSH-DOUBLE ENDED-PUMP&FEED T
031790
013071
BRUSH-REAR BRG 1IN.DX2IN.LGX14
+CAPACITOR-START 161-193UF/250V
039423
BLOCK-TERMINAL 3P L1,L2,L
038487
039422
BLOCK-TERMINAL 2P
+CAPACITOR-RUN 30UF/370V
047728
046238
+CLIP-SCRAPER BLADE
BELT-POLY V-525J10
046237
+BLADE-SCRAPER-PLASTIC 9-13/16L
BEATER A.-7QT-1 PIN-SUPPORT
X46233
028991
+NUT-BRASS BEARING
BEARING-UNIT-REAR 1 PULLEY
028992
032511
BEARING-REAR SHELL *PLASTIC*
+GUIDE-DRIP SEAL
013116
PART
NUMBER
BEARING-FRONT
DESCRIPTION
103
103
103
512
103
103
103
512
512
103
103
103
512
103
000
000
000
000
103
103
000
103
000
103
000
000
000
000
000
000
WARR.
CLASS
230-60-1
230-60-1
230-60-1
BRISTOL - PRIOR TO J8109480
S/N K5085882 & PRIOR - 208-230V 60HZ 1PH COPELAND
S/N K6035543 & UP - 208-230V 60HZ 3PH - BRISTOL
S/N K5085883 & UP - 208-230V 60HZ 1PH - BRISTOL
S/N K8054099 & UP- REPLACES 013073 - BETTER FIT
208-230V 60HZ 3PH
208-230V 60HZ 1PH
SEE KIT A.-REAR BEARING UNIT
REMARKS
135
PARTS
UPDATE
Section 12
Parts List
111214
+ Available Separately
Model 490
+ Available Separately
Model 490
31
Parts List
039455
039454
SCREW-SHOULDER 3/16D X 1/2L-SS
SPRING-3/8 ODX3/16 IDXIL-GREEN
020571
048901
016672
038375
X47190
063734-27G
063002-33G
063003-RBC
021222-SP4
X39162-SER
X48398
+O-RING-1-1/16 OD X.139W
DRYER-FILTER 3/8 X 1/4 SOLDER
GASKET-DOOR 5.177ID X 5.938OD
GASKET-HOPPER COVER-20 QT-SGL
GUIDE A.-DRIP PAN
HARNESS-WIRE MAIN CTRL
HARNESS-WIRE-MAIN CTRL
HARNESS-WIRE BTR MTR *390
HOOD
KIT A.-REAR BEARING UNIT
KIT A.-TUNE UP*490*
000
103
103
103
103
103
103
000
000
000
000
103
103
X48364
013649
+VALVE A.-DRAW *490*
+NUT-LOCK KNOB
103
000
013635
+KNOB-DRAW VALVE
103
016672
X30272-SER
DOOR-PARTIAL-1 SPOUT-SHAKE
000
000
103
000
000
000
+GASKET-DOOR 5.177ID X 5.938OD
047730-33
048549
DEFLECTOR-AIR
DIAGRAM-WIRING *390*
038374
DECAL-TROUBLESHOOTING
047730-27
048359
DECAL-DEC-TAYLOR-490
DIAGRAM-WIRING *390*
019029
DECAL-CLEAN INST.-HOPPER
KNOB-MIX COVER
103
000
000
103
103
025376
SCREW-5/16-18 X 3/8 ALLEN SET
103
025429
042312
PIN-STOP-TORQUE COUPLING-.725L
103
039453
PIN-COUPLING-TORQUE
103
103
103
103
WARR.
CLASS
X38458-SER
039397
COUPLING-TORQUE-LOAD-HEX
COVER A.-HOPPER-STD
046866
X47000
COUPLING-TORQUE-DRIVE
046558
COUPLING A.-TORQUE-SHAKE-HEX
PART
NUMBER
CONDENSER-AC-15LX14HX2.59T-3RW
DESCRIPTION
INCLUDES RETAINING PLATE
S/N M1094715 & PRIOR
1PH & 3PH
208-230V 60HZ 3PH
208-230V 60HZ 1PH
REPLACES 045866
208-230V 60HZ 3PH
208-230V 60HZ 1PH
REMARKS
129
135
PARTS
UPDATE
+ Available Separately
Parts List
32
Model 490
013458
047141-27
050036-27
051192
047518
LEG-4" SS-W/ORING
LIGHT-ADD MIX-AMBER-RECTANGULR
LIGHT-MIX OUT-AMBER-RECTANGULAR
LOUVER-SIDE-TOP
LUBRICANT-SUPER TAYLOR
023348
035034
X47004
047008
PAN-DRIP 19-1/2 LONG
PANEL A.-FRONT
PANEL-REAR
X50645-SER
PAIL-6 QT.
X40869-SER
X51393-SER
PCB A.-CONTROL (NEW)
PCB A.-EVC2
X41420-SER
CHIP-SOFTWARE - REV 1.01
021508
PCB A.-DUAL MIX LVL/CONT. FILL
051785
+CAPACITOR-RUN (FAN MOTOR)
NUT-STUD *GENERAL USAGE*
047279
+FAN-5 BLADE 12" PUSH 32 DEG CCW
051744-27
033041
+CAPACITOR-START 43-52UF/250V
MOTOR-FAN 80 WATT-1550 RPM CW
034749
+CAPACITOR-RUN 7.5UF/370V
024839-27
059757
+CAPACITOR-START 72-88UF/330V
MOTOR-1/2 HP
059998
+CAPACITOR-RUN 10UF/370V
059742-27
025949
LABEL-3PH MTR PROT/1PH C-ENG
MOTOR-1/2 HP
051433
048260-WHT
TOOL-O-RING REMOVAL
014502
032560
SEAL-DRIVE SHAFT
LABEL-WARN-COVER
025307
O-RING-7/8 OD X .139W
LABEL-SWITCH-WASH/OFF/AUTO-SYMBOL
020571
O-RING-1-1/16 OD X.139W
032749
016672
LABEL-DOOR-WARN-MOVE PARTS
013116
GASKET-DOOR 5.177ID X 5.938OD
PART
NUMBER
BEARING-FRONT
DESCRIPTION
103
103
103
000
212
103
212
103
103
103
103
103
103
103
212
103
103
212
000
103
103
103
103
000
000
000
000
000
000
000
000
000
000
WARR.
CLASS
J8109480/UP - REPLACED 029770 1998
A.O.SMITH S/N K6021470 & PRIOR
GE S/N K6035004 & UP
S/N M1094715 & PRIOR
J8109480 REPLACES X47219-27
208-230V 60HZ 3PH
DRIVE SHAFT
DRAW VALVE
REMARKS
222
135
PARTS
UPDATE
+ Available Separately
Model 490
33
Parts List
036412
SHAFT-BEATER
X28874
015478
049178
015342
028889
PIN-PIVOT
E-RING 3/16 .335 OD 1500-18P
SPRING-RETURN
SWITCH-LEVER-SPDT-10A-125-25
X48369-SER
SWITCH A.-DRAW *490*
ARM A.-DRAW VALVE
046177
022822
X46984-SER
022822
X68900-SER
SHIELD-SPLASH-WIRE 13-11/16L
+STUD-NOSE CONE
SHELL A.-INSULATED
STUD-NOSE CONE
SHELL A.-INSULATED *390/4
032560
X44354
SENSOR A.-EVC-SLUSH-15"
025307
X66231M
SENSOR A.-EVC-SLUSH-15"
+SEAL-DRIVE SHAFT
041082
SANITIZER KAY-5 CASE 125 PCKTS
+O-RING-7/8 OD X .139W
026581-03
066795-33
RELAY-3 POLE-20A-208/240 50/60
RELAY-DPDT-20 A-24VAC
025480
PULLEY-10J-12"PD-5/8BORE
041347
+SPACER-PROBE-ROUND HOLE-5/8DIA
028857
041346
+SPACER-PROBE-SQUARE HOLE-7/8
PULLEY-10J- 1.125PD-5/8BORE
024278
+O-RING-1/2OD X .070W
103
103
000
103
103
103
103
103
512
103
512
000
000
103
103
103
000
103
103
103
103
103
103
000
103
103
X41348
103
103
030966
X42077
PROBE A.-MIX LOW-HT
+SPACER-PROBE *SQ HOLE*
043456
PLATE-DEC
103
PROBE A.-MIX OUT-SQUARE HOLE
047007
PANEL-SIDE - RIGHT
103
103
047006
PANEL-SIDE - LEFT
103
103
WARR.
CLASS
030965
068924
+DISC-PROBE *SQ HOLE*
068906
PANEL-SIDE *390* RIGHT
PART
NUMBER
PANEL-SIDE-LEFT *390*
DESCRIPTION
start here
S/N M1094715 & PRIOR
S/N M1094716 & UP
S/N K8025458 & PRIOR
S/N K8027256 & UP
REPLACES 012725-33
GEAR
MOTOR - 60HZ
MIX OUT\HOPPER
MIX LOW\HOPPER *REPLACES X44439
S/N M1094715 & PRIOR
S/N M1094715 & PRIOR
S/N M1094716 & UP
S/N M1094716 & UP
REMARKS
222
222
222
222
222
222
PARTS
UPDATE
+ Available Separately
Parts List
34
Model 490
030132-27
046275
047002
047003
050913
020059
015176-9
044404
053565
022665
046365
050900
TRANS.-240V PR1/24V SEC 10 VA
TRAY-DRIP 14.8
TRIM-CORNER LEFT
TRIM-CORNER RIGHT
TRIM-FRONT
TUBE-CAPILLARY .021ID X 9 FT
TUBE-FEED-3/8 HOLE
VALVE-ACCESS 1/4FL X 1/4SOLDER
VALVE-ACCESS-1/4MFL X 3/8ODSDR
VALVE-EPR 1/4S
VALVE-EXP-AUTO-1/4S X1/4 FPT
+BOOT-EXPANSION VALVE
038777
067113
049309
010878
R50200
012768-27
BRACKET-VALVE-WATER MOUNT
CLAMP-HOSE 3/4 ID CONST T
CONDENSER-WC-SPIRAL 11-1/2 OD
COUPLING-3/8 NPT BLACK PIPE
HOSE-RUBBER 1/2"ID X 7/8"OD
MOTOR-FAN 9 WATT 1550RPM-CW
048231
047016
046686
SWITCH-PRESSURE 350 PSI-S
VALVE-ACCESS-1/4 MFLX1/4 S-90
VALVE-WATER 3/8 REG/HEAD PRESS
016289
038641
BRACKET-FAN
+FAN-5 BLADE 7 " PUSH 30DEG CW
047062
ACCUMULATOR-COPPER 2"DIA 10"
WATER COOLED
048230
042604
PART
NUMBER
SWITCH-PRESSURE 440 PSI-SOLD
SCREW-4-40X1/2 HEX HEAD-3/16
DESCRIPTION
103
103
103
103
103
000
103
103
000
103
103
103
000
103
103
103
103
103
103
103
103
103
103
103
103
000
WARR.
CLASS
DISCHARGE LINE
REMARKS
135
PARTS
UPDATE
+ Available Separately
Model 490
35
Parts List
+RELAY-START-COMPRESSOR
059742-40
024839-34
MOTOR-1/2 HP
MOTOR-1/2 HP
031314
+BOOT-CAPACITOR
047178-34
MOTOR-FAN 100W 220-240V 5
019624
045606
HOLDER-FUSE-IN LINE-TYPE
+CAPACITOR-RUN 4UF/370V
050449
FUSE-1 AMP-BUSS GLR 1
051957-40
051960
+CAPACITOR-START 64-77UF/250V
+RELAY-START-COMPRESSOR
023606
051958-40
+CAPACITOR-RUN 20UF/370V
COMPRESSOR RS80CIE-CAZ-224 - COPELAND
103
103
000
103
103
103
000
103
103
103
512
103
512
103
048727-40E
COMPRESSOR L63B562BBKB
000
000
048766
047730-40
DIAGRAM-WIRING *490*
103
103
047049
BELT-POLY V-510J10
103
031790
033141
PULLEY-10J- 1.25PD-5/8BOR
+CAPACITOR-START 161-193UF
025570
PULLEY-10J-11"PD-5/8BORE
103
103
027087
024156
WARR.
CLASS
+CAPACITOR-RUN 15UF/370V
039421
BLOCK-TERMINAL 7P GREEN
PART
NUMBER
BLOCK-TERMINAL 2P L1,N
50 HZ
DESCRIPTION
S/N K8115636 & PRIOR
S/N K8115637 & UP
K8115636 & PRIOR - 220-240V 50HZ 1PH -COPELAND
S/N K8115637 & UP - 220-240V 50HZ 1PH - BRISTOL
REMARKS
PARTS
UPDATE
COMMON
GROUND FRAME SECURELY
COPELAND MODEL RS80 COMPRESSOR
IS CONFIGURED WITH AN EXTERNAL
OVERLOAD AS FOLLOWS:
YELLOW WIRE (WASH)
AUTO WIRES
THIS SIDE
COMPRESSOR
KEYWAY THIS SIDE
OF SWITCH
WASH
OFF
BROWN
S
WHITE
BLACK
C
BLACK
R
AUTO
POWER SWITCH
ELECTRICAL BOX
WHT
L1
WHT
1
WHT
1
GRN/YEL
WHT/BLK
4
5
YE
L
BLK
(INTERNAL)
RED
(INTERNAL)
2
YEL
4
BL
U
L1
YEL
FOR "CW" ROTATION OF A.O. SMITH
BEATER MOTOR CONNECT INTERNAL
RED TO TERMINAL 2 & INTERNAL
BLACK TO TERMINAL 4.
WHT/BLK
4
WHT/BLK
2
T5
T8
FOR "CW" ROTATION OF GE/RBC BEATER MOTOR
CONNECT INTERNAL YELLOW TO TERMINAL 5
AND INTERNAL BLUE TO TERMINAL 2.
YEL
L2
L2
2
LEESON BEATER MOTOR
"CW" ROTATION
A. O. SMITH
.5 HP BEATER MOTOR
BLK
13
YEL
14
BEATER
MOTOR
SEE FIG. 3
WASH
BLK
YEL
YEL
OFF
WHT
BLK
AUTO
WASH
TRANSFORMER
BLK
PROXIMITY
SWITCH
OFF
AUTO
SET JUMPER TO
J3 POSITION J2
J3
YEL
C
WHT/BRN
D
YEL
BLUE
WHT/BLK
GRN/YEL
24V
BROWN
BLACK
RED/WHT
BLU
POWER
SWITCH
WHT
YEL
HPCO
SWITCH
YEL
BLK
WHT/BLK
BLK
COMPRESSOR
CONTACTOR
GRN/YEL
(SEE NOTE #1)
FIG. 1
BLK
GE/RBC
BEATER MOTOR
"CW" ROTATION
(SEE NOTE #2)
A
B
RELAY 1
COIL
ELECTRONIC VISCOSITY
CONTROL BOARD
RED/WHT
C
WHT/BLK
ORG
NO
RED/WHT
BLK
WHT/BLK
NC
RED/WHT
DRAW SWITCH
RED/BLK
2
4
WHT/RED
3
RELAY 1
A
B
COMPRESSOR
CONTACTOR COIL
WHT
MIX OUT
LIGHT
WHT
WHT
WHT
GRY/BLK
GRAY
PUR
GRN/YEL
WHT
WHT
PUR/WHT
LOW
OUT
240V
SET SWITCH
TO 240V
SET JUMPERS
TO 3&5, 4&6
LOAD
PANEL
SWITCH
5
L1
6
2
4
1
3
MIX LOW MIX OUT
BLU
WHT
LINE
FILTER
BLK
L2
P/N X41420
115V
BLK
PROBE
TAYLOR
FREEZER
COM
BLU
ADD MIX
LIGHT
GRY
MIX
LEVEL
CONTROL
BLK
GRY/BLK
WHT
SPINNER
MOTOR
RED/BLK
WHT/RED
(OPTIONAL)
BLK
BLK
WHT
LINE
FILTER
BLK
LOAD
PANEL
SWITCH
BLK
T1
WHT
5
L2
BLK
BRN
2
COMP.
RELAY
T2
1
BRN
WHT
BLUE
L1
COMPRESSOR
CONTACTOR
(OPTIONAL)
BLK
BLK
BLK
WHT
SPINNER
MOTOR
COMPRESSOR
CONTACTOR
START
CAP.
RUN
CAP.
BLK
BRN
BLK
BLK
C
S
R
WHT
GR
N/Y
COMPRESSOR
(SEE FIG 2.
BLK
EL
WHT
FAN
MTR
BRN
RUN CAPACITOR
WHT
Model 490
047730-27
02/14
NOTE:
KEYWAY THIS SIDE
OF SWITCH
FIG. 1
WASH
OFF
AUTO
L1
BLACK
13
YELLOW
14
(SEE FIG 1)
BEATER
MOTOR
WASH
YELLOW
YELLOW
OFF
BLACK
AUTO
WASH
TRANSFORMER
BLACK
PROXIMITY
SWITCH
OFF
AUTO
SET JUMPER TO
J3 POSITION J2
J3
YELLOW
C
WHT/BRN
YELLOW
D
BLUE
WHITE/BLACK
24V
BROWN
BLACK
RED/WHITE
BLUE
POWER
SWITCH
WHT
YELLOW
HPCO
SWITCH
WHITE
L3
A
GREEN/YELLOW
WHITE/BLACK
BLK
YELLOW
BLK
COMPRESSOR
CONTACTOR
BLK
BLACK
L2
GREEN/YELLOW
2
GE/RBC
BEATER MOTOR
"CW" ROTATION
(SEE NOTE #1)
BLACK
YEL
GROUND FRAME SECURELY
L
YE
BL
U
YELLOW WIRE (WASH)
AUTO WIRES
THIS SIDE
WHT/BLK
4
5
COMMON
COMPRESSOR & BEATER MOTOR PROTECTED
UNDER PRIMARY SINGLE PHASING CONDITIONS
1
O.L.
FOR "CW" ROTATION OF GE/RBC BEATER MOTOR
CONNECT INTERNAL YELLOW TO TERMINAL 5
AND INTERNAL BLUE TO TERMINAL 2.
WHT
B
RELAY 1
COIL
ELECTRONIC VISCOSITY
CONTROL BOARD
BLACK
RED/WHITE
WHITE/BLACK
C
WHITE/BLACK
NC
RED/WHITE
ORANGE
NO
DRAW SWITCH
RED/WHITE
2
6
RED/BLACK
4
WHITE/RED
A
B
COMPRESSOR
CONTACTOR COIL
RELAY 1
WHITE
MIX OUT
LIGHT
WHITE
PURPLE
GRN/YEL
PURPLE/WHITE
WHITE
WHITE
LOW
OUT
L2
SET SWITCH
TO 240V
SET JUMPERS
TO 3&5, 4&6
5
L1
P/N X41420
240V
PROBE
TAYLOR
FREEZER
115V
GRAY
ADD MIX
LIGHT
COM
BLUE
WHITE
WHITE
GRAY/BLACK
6
2
4
1
3
MIX LOW MIX OUT
GRAY
MIX
LEVEL
CONTROL
GRAY/BLACK
RED/BLACK
BLUE
WHITE/RED
BLACK
BLACK
WHITE
LINE
FILTER
LOAD
PANEL
SWITCH
BLACK
SPINNER
MOTOR
(OPTIONAL)
COMPRESSOR
CONTACTOR
L1
COMPRESSOR
CONTACTOR
BLACK
T1
T2
BLACK
BLACK
COMP.
BLACK
T3
L3
WHITE
FAN
MTR
BROWN
RUN CAPACITOR
WHITE
L2
BLACK
BLACK
Model 490
047730-33
02/14