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OPERATION MANUAL
035-5000
RUSTIBUS® 35 ELECTRIC
Single Phase 110 V - 50/60 Hz
Genuine Rustibus® parts only!
Machine may vary from pictures
DECLARATION OF CONFORMITY
Manufacturer: Dalseide Shipping Services AS
Bekkjarviksundet 1
N-5397 BEKKJARVIK
NORWAY
The authorised representative
In the EEA:Rustibus N.V.
Noordersingel 7
B-2140 ANTWERP
BELGIUM
Hereby declares that the
Products specified:Rustibus® de-scaling machines series:
035-5000
Are produced in accordance to the requirements in and regulations on machinery
Best. No. 522, which transpose the community legislation on machinery amended by
Directive 98/37/EEC of the European parliament and of the council of 22nd June1998.
The following standards or standardized documents apply to this machine:
EN 50144, EN 55014-1, EN 55014-2, EN 61000-3-2, EN 61000-3-3,
in accordance with regulations 98/37/EC and 89/336/EEC
Year of CE marking: 1998
Place
Signed by:
Title:
Date
Tore Dalseide
Director
……………………………………………..
Genuine Rustibus® parts only!
Machine may vary from pictures
HOW TO RECOGNISE GENUINE SPARES!
* fig.1
* fig.1
* fig.1
GENUINE SPARE PARTS are marked with either RUSTIBUS® PATENTED (* fig.1)
Genuine spares parts are marked with a genuine RUSTIBUS® logo, so look for the logo
or GENUINE RUSTIBUS PARTS (* fig.2)
either on the item or on the label.
* fig.2
If they are not there, they’re not GENUINE PARTS. Use only the best, don’t settle for less. RUSTIBUS®
If they are not there, they´re not genuine spares. Use only the best, don´t settle for less.
Genuine Rustibus® parts only!
Machine may vary from pictures
HELPFUL IDENTIFIERS
In addition to information on installation and operation, this instruction manual may contain WARNINGS
and CAUTIONS pertaining to user safety, and NOTES on important, useful operating guidelines.
A WARNING indicates a potentially hazardous situation, which if not avoided, could result in death or
serious injury.
A CAUTION indicates a potentially hazardous situation, which, if not avoided may result in minor or
major injury.
A NOTE is to alert the operator to important operating information.
ANSI Z535.5-1997 Definitions
IMPORTANT
The safeguards and instructions in this manual cannot cover all possible conditions and situations, which
may occur. As we cannot control the correct mounting, usage and utilization of this product, we can not
be responsible or liable for any injuries, damages, losses or costs, which result from using our products in
any way.
Do not attempt to operate this tool until you have read and understood all safety precautions and
instructions listed in this manual.
Incorrect operation of this unit can cause serious injury.
Maintain your company’s fire and safety procedures while operating this tool.
Genuine Rustibus® parts only!
Machine may vary from pictures
WARNING
Rotating equipment may cause serious injury – protect hands, feet, eyes and hearing.
Debris from scraping action may be scattered.

Rustibus de-scaling Tool may produce low energy sparks.

Respiratory protection should be considered depending on material being removed.

Before starting Rustibus® de-scaling Tool, ensure that all fixing screws, bolts, clamps,
fittings, chain drum and locking devices are mounted correctly and securely tensioned.
For more information, check the maintenance section of this manual.
Never attempt to de-scale areas when its mechanical integrity
is in doubt, according to ASME/API specifications or other applicable codes and standards.
CAUTION
Never install, remove or perform any maintenance on the Rustibus® de-scaling Tool when
the power supply is connected.

Always keep both hands on handles when operating the Rustibus® de-scaling Tool.

Never use non Ex/Atex certified machines in potentially explosive atmospheres.

Never operate the Rustibus® de-scaling tool while wearing loose hanging chains, hanging
ID/security badges or garments that may be caught in the rotating parts.

On vertical sections, work with the Rustibus® de-scaling tool between knee and shoulder
height to avoid strain. If used over prolonged periods for vertical work, lifting assistance
should be considered to prevent accidents, fatigue etc.

Rustibus® de-scaling Tool should be properly maintained and stored when not in use to
avoid damage to parts.
Genuine Rustibus® parts only!
Machine may vary from pictures
PLEASE READ THE WARNINGS BEFORE OPERATION
WARNINGS:
When connecting, changing, or repairing the Rustibus® 35,
the power supply MUST ALWAYS be disconnected.
IMPORTANT:
Do not push down on your machine. This only damages the tool, it does not improve results.
• If the chain link system is damaged, some vibration may occur.
• Ear & face protection should be used for your own safety.
It is recommended to use a safety screen
when operating the Rustibus® 35.
Wear protective gloves and safety shoes.
WORKING SAFELY WITH THIS MACHINE IS POSSIBLE ONLY WHEN THE OPERATING AND
SAFETY INFORMATION ARE READ COMPLETELY AND THE INSTRUCTIONS CONTAINED
THEREIN ARE STRICTLY FOLLOWED. IN ADDITION, THE GENERAL SAFETY INSTRUCTIONS IN
THE ENCLOSED BOOKLET MUST BE FOLLOWED. BEFORE USING FOR THE FIRST TIME, TAKE A
LOOK AT THE MACHINE TO UNDERSTAND THE PRACTICAL WORKINGS OF IT.
Genuine Rustibus® parts only!
Machine may vary from pictures
INSTALLATION AND SETUP
RUSTIBUS® 35 ELECTRIC 110V
Before you begin.
Step 1: VERIFY THE COMPLETENESS OF YOUR RUSTIBUS® 35.
• Check that all components are attached properly and in a proper / safe working order.
(Check that there are no loose guards or parts on the machine)
Step 2: ASSOCIATED EQUIPMENT.
• Ensure that you have the required power source available The electric Rustibus® 35 machine can only
be connected to an AC Single Phase 110-120V (60Hz) outlet!
This tool should be grounded to protect the operator from electric shock. The Rustibus®35 is
equipped with a three-conductor cord and three-prong
grounding type plug to fit the proper grounding type receptacle. The green (green/yellow) conductor
in the cord is the grounding wire.
• Ensure that you have available necessary length of power lead to use with the machine.
• If working outdoors it is recommended that you connect the Rustibus® 35 using power
leads intended for use in that area.
Step 3: BEFORE COMMENCING THE OPERATION.
• Locate the section to be cleaned / de-scaled and determine if the area needs to be cleaned. Excessive
grease, dirt and other hazardous material may need to be cleaned from the surface area before
operation of the Rustibus® machine.
• Ensure Chain Drum is properly connected to motor
•
The Chain drum rotates at high RPM, show utmost care when connecting power lead and when
operating machine. ALWAYS THINK SAFETY FIRST!
• Connect your machine to its power source.
• Make sure the power lead is properly connected and safely located for your operation.
• Start and Stop the machine and check that rotation is correct according to marking on machine.
Step 4: OPERATION OF RUSTIBUS® MACHINE.
• For the best results from your Rustibus® machine you should run the machine forward and backward
over the area until the appropriate result is achieved
• Do not run the machine over sharp edges, but along them. Your machine will last longer if operated
with care.
• DO NOT FORCE YOUR MACHINE DOWNWARDS! This does not improve the result, it only damages the
machine.
Step 5: MAINTENANCE OF RUSTIBUS® MACHINE.
• ALWAYS stop the machine and disconnect it from its power source before carrying out any maintenance
on the machine.
• To maintain your Rustibus® 35 in a good working order the machine and motor should be
cleaned after use. The ventilation slots of the motor must be kept clear at all times. When the machine is
due for storage, please clean and check the machine for damage or wear and tear.
Genuine Rustibus® parts only!
Machine may vary from pictures
OPERATING THE RUSTIBUS® 35
The Rustibus® 35 is easy to operate and leaves
the surface clean to St 3 +++(SP11 +++).
The RPM of your Rustibus® 35 electric unit is
adjustable. But for optimal results and to
avoid excessive strain on the motor and/or
damage on the chain drum, we recommend you set the speed control on level 4.
x
The Rustibus® 35 unit uses a Disposable Chain
Drum. This Chain Drum is designed for
one-time-use only and does not require any
spares replacement. Simply use the Chain
Drum until it is completely destroyed and then
replace it with a new one.
This makes the Rustibus fast and efficient!
x
In the de-scaling process it is quite normal that
chain links are lost. Should this create an
unbalance in the rotation, simply remove the
chain or rivet on the opposite side of the
broken one to restore the balance.
RECOGNIZE A RUSTIBUS® 35 (035-5156) CHAIN DRUM.
The Rustibus® 35 Chain Drum (035-5156) is the main spare component for your Rustibus® 35 machine.
The chain drum is a disposable spare; intended for use until it is entirely worn out and then disposed of in a
responsible manner. IT MUST BE NOTED, that the Rustibus® 35 chain drum has a WHITE PLUG fitted into
one side of it spindle. This plug ensures that you cannot mount the chain drum incorrectly. Should the WHITE
PLUG be missing for any reason it should be noted that for the Rustibus® 35 the correct direction to mount
the chain drum is with the longer length of the spindle OUT towards the SCREEN; otherwise the screen of your
machine can be severely damaged by the rotation of the chain drum.
Genuine Rustibus® parts only!
Machine may vary from pictures
REPLACING THE CHAIN DRUM
To replace the Chain Drum on the machine,
open the protective cover by unlocking the
locking nut on the side.
To remove the Drum from the shaft, block
the shaft by pressing the button on the gear house. Turn the Chain Drum anticlockwise to
remove it from the shaft.
When replacing the Chain Drum or Wire Brush,
it is important that it is replaced with the
correct side outwards. This is clearly marked on
the Chain Drum, in that it can only be attached
from one side
x
Always disconnect the power supply before dismantling the Rustibus® machine.
WARNING
When connecting, changing, or repairing the Rustibus® angle de-scaler, the power supply must always be disconnected.
REPLACING THE CARBON BRUSHES (035-5132)
x
x
1) Open the Brush Holder Caps (035-5543) on both sides of the machine.
(Both Carbon Brushes are to be replaced at the same time)
2) Take the Carbon Brushes (035-5542) out.
3) Place new Carbon Brushes (035-5542) into the Brush Holder.
4) Close both Brush Holder Caps (035-5543). The machine is now ready for use again.
Genuine Rustibus® parts only!
Machine may vary from pictures
PARTS AND SPARES
WHEN CONNECTING, CHANGING, OR REPAIRING THE RUSTIBUS® 35,
THE POWER SUPPLY MUST ALWAYS BE DISCONNECTED.
RUSTIBUS® 35 ELECTRIC 110V
CONSUMABLES
035-5156: R35 Chain Drum
035-5202: R35 Wire Brush
GENERAL OVERVIEW
035-5000 Rustibus® 35 ELECTRIC 110V
Single Phase 110/120V, 60Hz
Incl. Chain Drum (installed on machine)
035-5001
035-5010
035-5156
035-5001
R35 Electro Motor 110V
035-5010
R35 Screen incl. cover
035-5011
R35 Cover only
035-5011
Genuine Rustibus® parts only!
Machine may vary from pictures
MOTOR PARTS - RUSTIBUS® 35 ELECTRIC 110V
PARTS TO RUSTIBUS® 35
035-5501
R35 Support Assembly
035-5502
R35 Electric Field 110V
035-5503
R35 Baffle Plate
035-5504
R35 Bearing 608LLB
035-5505
R35 Insulated Washer
035-5506
R35 Armature Assembly
035-5507
R35 Fan
035-5508
R35 Bearing Retainer
035-5509
R35 Bearing 6201LLB
035-5510
R35 Retaining Ring
035-5511
R35 Screw 5x35
035-5514
R35 Pin Cap
035-5515
R35 Compression Spring 8
035-5516
R35 Screw M5x16
035-5517
R35 Screw M5x12
035-5518
R35 Gear House
035-5519
R35 Pin
035-5520
R35 Lead Unit
035-5521
R35 Screw M4x8
035-5523
R35 Screw 5x70
035-5524
R35 Magnet Sleeve
035-5525
R35 Stop Ring
035-5526
R35 Rivet
035-5527
R35 Compression Spring3
035-5529
R35 Handle Set
035-5530
R35 Power Cord
035-5531
R35 Cord Guard
035-5532
R35 Strain Relief
035-5533
R35 Screw 4x18
035-5534
R35 Terminal Block
035-5535
R35 Screw 4x18
035-5536
R35 Screw M4x8
035-5537
R35 Switch 110V
035-5538
R35 Speed Controller
035-5539
R35 Dial For Controller
035-5540
R35 Motor Housing
035-5542
R35 Carbon BrushSet
035-5543
R35 Brush Holder Cap
035-5545
R35 Gear
035-5546
R35 Retaining Ring
035-5547
R35 Bearing 6201LLB
035-5548
R35 Bearing Housing
035-5549
R35 Spindle
035-5550
R35 Handle
Genuine Rustibus® parts only!
Machine may vary from pictures
Machine may vary from pictures
Genuine Rustibus® parts only!
ADDITIONAL FEATURES
RUSTIBUS® 35 MAGNO ROLLER
The Rustibus® Magno Rollers are a magnetised wheelbase for the Rustibus® 30 Series.
They use a powerful magnet to support the entire Rustibus® hand tool which makes them perfect
for use on angled steel surfaces.The Rustibus® Magno Roller will enhance safety and operator comfort.
Perfect for use in Ballast tanks!
Because of the strong magnetic field it
can not be operated by persons fitted
with cardiac pacemakers.
Item : 035-6500
R35 Magno Roller
Weight: 0,82 kg / 1,8 lbs
Machine may vary from pictures
Genuine Rustibus® parts only!
RUSTIBUS® 30 MODELS AVAILABLE
032-2000Rustibus® 32 Electric 220V, Complete
033-3000
Rustibus® 33 Air, Complete
033-X3000Rustibus® X33 Air (EX), Complete
035-5000Rustibus® 35 Electric 110V, Complete
Genuine Rustibus® parts only!
RUSTIBUS ANGLE DE-SCALER WARRANTY/REPLACEMENT PLAN
DALSEIDE SHIPPING SERVICES WILL REPLACE OR REPAIR ANY TOOL OR COMPONENT THAT FAILS DUE TO
DEFECTS IN MATERIAL OR WORKMANSHIP FOR A PERIOD OF ONE (1) YEAR (12 MONTHS) FROM THE DATE
OF SHIPMENT OF THIS PRODUCT FROM OUR FACILITY. A WARRANTY CLAIM WILL NOT BE HONOURED IF
DEFECTS ARE NOT REPORTED WITHIN THE WARRANTY PERIOD, OR IF DALSEIDE SHIPPING SERVICES
DETERMINES THAT DEFECTS OR DAMAGES ARE DUE TO NORMAL WEAR, MISAPPLICATION, LACK OF
MAINTENANCE, ABUSE, IMPROPER INSTALLATION, ALTERATION, OR ABNORMAL CONDITIONS.
Dalseide Shipping Services is the original owner and manufacturer of Rustibus®
We deliver GENUINE Rustibus® PARTS ONLY!
Dalseide Shipping Services cannot be held liable for any damages (to Rustibus® machines or
personnel) as a result of use of non genuine parts. We reserve the right to refuse any claims on parts
or Rustibus® machinery unless it can be proven that genuine parts only have been used on Rustibus®
machines.
Dalseide Shipping Services will always seek to improve the Rustibus® machines design, specifications and
production. Therefore, alterations may take place at any time. While every effort is made to produce up-todate literature, the descriptions, specifications, illustrations and photographs in this manual should not be
regarded as the definitive guide to current specifications; though all manuals are considered concise at the
time of their production.
Genuine Rustibus® parts only!
CONTACT INFORMATION
NORWAY:
Dalseide Shipping Services AS
Bekkjarviksundet 1
NO - 5397 Bekkjarvik
Norway
Tel: + 47 5618 1200
Fax: + 47 5618 1201
E-mail: [email protected]
ANTWERP:
Rustibus N.V.
Noordersingel 7
2140 Antwerpen
Belgium
Tel: + 32 3227 2096
Fax: + 32 3227 2097
E-mail: [email protected]
SINGAPORE:
Rustibus PTE LTD
18 Boon Lay Way
#08-145 TradeHub 21
Singapore 609966
Phone: +65 62 62 52 26
Fax: +65 62 66 69 55
E-mail: [email protected]
HOUSTON TX:
Rustibus INC.
2901 West Sam Houston Pkwy
North Suite E-325
Houston, TX 77043
USA
Tel: + 1 832 203 7170
Fax: + 1 832 203 7171
E-mail: [email protected]
[email protected]
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