216 Oak St Sterling, CO 80751 www.grahamelectricplanter.com We Innovate….They Imitate! EPD Installation Manual Row Units: White 8000 EPD Installation Manual White 8000 Version 1, March 2014 1 216 Oak St Sterling, CO 80751 www.grahamelectricplanter.com Preliminary Installation Requirements Implement must be lowered to ground or resting on hydraulic safety stops before beginning installation. Do not rely on hydraulic system alone to support implement. Hydraulics can fail – resulting in serious injury or death. Read these instructions completely before beginning installation. They cover multiple clutch setups, so a thorough understanding is essential before beginning. Installation 1. Parts Included in this installation kit are shown in Figure 1. Coupler Mounting Strap Motor Clamp 3/8 Carriage Bolt, Washer and Nut 8000 Mounting Bracket EPD Installation Manual White 8000 Version 1, March 2014 2 216 Oak St Sterling, CO 80751 www.grahamelectricplanter.com 2. Remove the snap ring and 3 bolts that hold the factory drive sprocket to the support tube. (See Figure 2) Figure 2 3. Remove the 3 bolts that hold the factory drive support tube onto the row unit and remove the tube to be modified later. (See Figure 2). Now remove the factory drive sprocket and chain from the meter shaft and the row unit. (See Figure 3) Figure 3 EPD Installation Manual White 8000 Version 1, March 2014 3 216 Oak St Sterling, CO 80751 www.grahamelectricplanter.com Figure 4 4. Remove the roll pin from the meter shaft and clean any rust off of the end of the shaft. (See Figure 5) Figure 5 EPD Installation Manual White 8000 Version 1, March 2014 4 216 Oak St Sterling, CO 80751 www.grahamelectricplanter.com 5. Apply Anti-Seize Lubricant to meter shaft and coupler and insert the new roll pin to the coupler so it can be applied to the meter shaft. (See Figure 6, 7) Figure 6 Figure 7 6. Insert the coupler onto the meter shaft, line up and drive the roll pin in to secure it. (See Figure 8) Figure 8 EPD Installation Manual White 8000 Version 1, March 2014 5 216 Oak St Sterling, CO 80751 www.grahamelectricplanter.com 7. Remove the factory mount for the drive sprocket from the tube support. (See Figure 9). Install the new section of the tube provided and attach the tube to the row unit using the original bolts. (See Figure 10) REMOVE Figure 9 Figure 10 EPD Installation Manual White 8000 Version 1, March 2014 6 216 Oak St Sterling, CO 80751 www.grahamelectricplanter.com 8. Install the clamp and support bracket to the motor as shown in Figure 11. Figure 11 9. Line the key on the motor shaft up with the coupler, insert motor shaft, and tighten the set screw. Attach the mounting strap to the bar with the carriage bolt. Line up and tighten. (See Figure 12) Figure 12 EPD Installation Manual White 8000 Version 1, March 2014 7 216 Oak St Sterling, CO 80751 www.grahamelectricplanter.com 10.Route cabling along the support tube and the secure to the parallel arm and toolbar, avoiding pinch points and leaving slack for row unit travel. 11.Position the Control Board in between the four rows with the label facing toward the rear of the planter. Standing behind the planter the Gray connector will be toward the left and the Black connector toward the right. (See Figure 13). Connect the Control Harnesses to the corresponding colored connectors on the Control Board. Figure 13 12. Connect the leads from the two Control Harnesses, the Capacitor and the 2AWG power and ground row unit cables that run to the next Control Board to the corresponding colored junction blocks and cover with the provided boots. (See Figure 14) EPD Installation Manual White 8000 Version 1, March 2014 8 216 Oak St Sterling, CO 80751 www.grahamelectricplanter.com Figure 14 13. Connect the Planter Power harness to the provided solenoid assembly to provide a power disconnect for the system. (See Figure 15) Tractor Power Planter Power Switch Cable Tractor and Planter Ground Figure 15 EPD Installation Manual White 8000 Version 1, March 2014 9 216 Oak St Sterling, CO 80751 www.grahamelectricplanter.com 14.There are four terminals on the solenoid. The two larger terminals carry the high current signal. Attach the red lead on the power harness to one of the larger terminals. Then connect the 2AWG jumper to the other large solenoid terminal and the red junction block. Take the black lead from the tractor power harness directly to a black junction block. The black junction block serves as a direct connection between the tractor and planter ground. Note that the above picture doesn’t show the included wire boot. To prevent accidental electrical arcing, ensure the boots are installed. 15.The smaller terminals need to have power and ground. The terminals are not polarity sensitive. It is suggested to use a toggle switch in the cab to energize the solenoid. Mount a toggle switch in the cab and provide ground to one side of the toggle switch with the black junction block. The other terminal on the toggle switch will go to remaining unused small solenoid terminal. When the toggle switch is closed the solenoid will click. EPD Installation Manual White 8000 Version 1, March 2014 10 216 Oak St Sterling, CO 80751 www.grahamelectricplanter.com 16. If Installing a Hydraulic Alternator you can either supply oil to it from a vacuum motor or from its own remote on the tractor. If connecting to a vacuum motor, plumb the return from the vacuum motor into the top elbow on the inlet side of the hydraulic motor for the alternator. Connect a return line from the bypass valve to the return on the tractor or return to sump. Fit a hydraulic line to the elbow on the return side of the hydraulic motor to the return on the tractor the vacuum motor would have be plumbed to. (See Figure 16). Start the remote for the vac motor with the bypass valve fully open (9 o’clock position). Once the motor for the alternator slowly starts to turn start to close the bypass valve until the voltage gauge reads 12 volts. Return to additional Return on Tractor or Sump Inlet for Return from Vac Motor Outlet to Tractor Return for original Vac Return Bypass Valve Figure 16 EPD Installation Manual White 8000 Version 1, March 2014 11 216 Oak St Sterling, CO 80751 www.grahamelectricplanter.com Final Checks Motor Test Lead The motor test lead has two purposes. First and foremost, use it to check the engagement of the driver on the output shaft of the electric drive with the seed plate shaft. The other purpose is mainly for finger pickup planters. To accomplish this test you will need a 12v power supply connected to the ring terminals on one end of the motor test lead. After installing one of our electric drives onto a row unit, place the seed hopper back onto the row unit. Then attach the two pin deutsche connector to the motor. The motor will spin 80 rpm, so make sure it is safe to apply power to the motor. While the motor is spinning check to see the seed plate doesn’t skip. If the plate skips, adjust the alignment of the motor with the seed plate shaft. Once correct motor alignment is confirmed, if using finger pickups you need to check the amperage draw of the finger pickup. Our motors are rated for 7.5Amps. Off the shelf finger pickups are typically set tight and can draw 10Amps. You will EPD Installation Manual White 8000 Version 1, March 2014 12 216 Oak St Sterling, CO 80751 www.grahamelectricplanter.com need an amp-meter to check the draw on the motor. Remove the fuse cap on the motor test lead and remove the fuse. Next insert the amp-meter leads into the fuse terminals on the motor test lead. Connect the test lead to the motor and your power supply and check the amperage draw. Ideally, the draw should be around 4.5 amps. Adjust the tension on the finger plate to meet this amperage draw. As a side note, when inserting the amp-meter leads into the fuse terminals, place the leads on the opposite side of the terminal that the fuse slides into. Otherwise the lead can open up the fuse slot to a point the fuse will not hold when in place. *Perform these tests to each row unit* Interface Settings PWM Frequency PWM Gain PWM Zero Flow Offset Encoder Max RPM Gear Ratio 150 500 0 360 pulses/rev 80 1 GPS Settings/Swath Configuration *A GPS Receiver with a MINIMUM output of 5 HZ is required* Differential Source WAAS/SF1 OMNISTAR/SF2 RTK/RTX EPD Installation Manual White 8000 Version 1, March 2014 Recommended Configuration 2 Rows/Section 1 Row/Section (Double Outside Rows) 1 Row/Section 13
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