Buzzbox™ Material Handler Swing-Away Salt Spreader Attachment Assembly & Operation Manual – Models SS48M & SS48S – February 7, 2014 P/N 63021 REVC06/14 CAUTION Read and understand this manual completely before attempting to assemble, install or operate the material handler salt spreader attachment. www.buzzboxusa.com THIS PAGE LEFT INTENTIONALLY BLANK. Introduction Congratulations on the purchase of a Buzzbox™ Swing-Away Salt Spreader Attachment! Your new material handler attachment will allow you to move material fast and get work done more efficiently. This manual will assist you in the safe assembly, operation and maintenance of your new Buzzbox salt spreader attachment. Should you require additional information, contact your local Buzzbox Material Handler Dealer. They are your source for complete replacement parts, technical assistance and all service repairs. To ensure years of optimum equipment performance, read and follow the contents of this manual carefully – especially the safety information. The Buzzbox salt spreader attachment is designed to operate with either bulk or bagged de-icing materials. For even more material handling versatility, review our wood chipper, leaf blower and vacuum attachments. Contact your local Buzzbox Dealer for more information. Comments? Suggestions? Concerns? Address all correspondence to: Niemela Corporation Attn: Customer Service Department 455 North Superior Avenue Baraga, MI 49908 Table of Contents 05 06 06 08 10 11 12 13 14 15 16 17 18 Owner’s Information Safety Information Safety Labels Personal Safety & Safety Precautions Unpacking & Inspection Mounting the Salt Spreader Attachment Salt Spreader Attachment Assembly Electrical Harness Installation Operating the Salt Spreader Attachment Removing the Salt Spreader Attachment Maintenance Salt Spreader Attachment Storage Salt Spreader Attachment Specifications Buzzbox™ Salt Spreader Attachment Assembly & Operation Manual 19 20 21 22 23 24 25 26 27 28 29 30 31 03 Torque Specifications Salt Spreader Attachment Assembly Diagram Salt Spreader Attachment Assembly Parts List Auger Diagram & Parts List Gear Motor Assembly Diagram & Parts List Spinner Assembly Diagram Spinner Assembly Parts List Salt Spreader Harness Wire Schematic Salt Spreader Extension Harness Diagram Salt Spreader Auger Harness Diagram Salt Spreader Spinner Harness Diagram Limited Consumer Warranty Commercial Warranty Models SS48M & SS48S - P/N 63021 REV02/14 - 02/07/14 Always keep this manual with this Buzzbox salt spreader attachment. If the attachment is installed on a different material handler, or ever sold, keep this manual with the attachment. This manual contains information specific to the construction of this product; the safe use and operation of this model, complete replacement parts lists and important technical documents for diagnostic purposes. Replacement manuals can be obtained by contacting your local Buzzbox™ Material Handler dealer. Buzzbox™ Salt Spreader Attachment Assembly & Operation Manual 04 Models SS48M & SS48S - P/N 63021 REV02/14 - 02/07/14 Owner’s Information Date of Purchase: Owner’s Name: Dealer/Distributor Name: Dealer/Distributor Address: City / State / Zip: / / Vehicle Make: Vehicle Model: Vehicle Year: Buzzbox Salt Spreader Model Number: Buzzbox Salt Spreader Serial Number: The Buzzbox salt spreader serial number label can be found on the interior wall of the attachment above the bag spindles. Buzzbox™ Salt Spreader Attachment Assembly & Operation Manual 05 Models SS48M & SS48S - P/N 63021 REV02/14 - 02/07/14 Safety Information DANGER CAUTION Indicates a hazardous situation, which, if not avoided, will result in death or serious personal injury. Indicates a potentially hazardous situation, which, if not avoided, could result in minor or moderate injury. This notification may also be used against unsafe practices that can result in property damage. NOTE: Indicates useful information related to the assembly, installation, operation or maintenance of the material handler and its usage on a vehicle. WARNING Indicates a potentially hazardous situation, which, if not avoided, will result in death or serious personal injury. Safety Labels Review this section to help locate each safety label as it is applied to the attachment. Read and understand each label for your safety and the safety of others who may use or come in contact with the equipment. The following safety labels are applied to the salt spreader attachment: • DANGER: Blade Hazard • WARNING: Rotating Spinner • WARNING: Rotating Auger • WARNING: Sharp Points/Rotating Auger NOTE: Labels that are missing, damaged or may be difficult to read MUST be replaced. Contact your local Buzzbox Material Handler Dealer to obtain replacement labels. Immediately inform other operators of this equipment to review the safety label information contained in this manual until new labels can be applied to the equipment. Buzzbox™ Salt Spreader Attachment Assembly & Operation Manual See the diagram on the next page to locate each safety label on the salt spreader attachment. 06 Models SS48M & SS48S - P/N 63021 REV02/14 - 02/07/14 Safety Labels (Continued) Buzzbox™ Salt Spreader Attachment Assembly & Operation Manual 07 Models SS48M & SS48S - P/N 63021 REV02/14 - 02/07/14 Personal Safety & Safety Precautions Read and understand all the safety information contained in this section before attempting any procedure in this manual. The precautions outlined below must be observed to prevent personal injury or injury to bystanders and/or damage to the equipment or property. ALWAYS remove the ignition key and lock the vehicle when unattended to prevent others from starting the vehicle or operating the material handler during installation or maintenance. NEVER smoke, weld or use an open flame while working on the vehicle or the material handler. Gasoline and battery acid vapors can catch on fire or explode. NOTE: It is the owner’s responsibility to communicate the safe operation and timely maintenance of this equipment to others who may be required to use it. ALWAYS lockout/tagout the vehicle before servicing and during maintenance of the material handler and attachments. This procedure will prevent inadvertent operation of the vehicle and the equipment. ALWAYS turn OFF the cab control and/or disconnect the control wire harness from the control module while performing maintenance on the material handler and attachments. NEVER operate the material handler or attachments when under the influence of alcohol, drugs or medications that can hinder your judgment or slow response times. In the event of an accident, serious injury or death to yourself or others may result. ALWAYS disconnect the vehicle and equipment battery before removing or replacing electrical components. NEVER operate the gas powered wood chipper or vehicle in an enclosed area. Carbon monoxide in exhaust gas is lethal in low concentrations and can cause death. Always operate the vehicle and equipment outdoors. NEVER work on the vehicle or material handler without a fire extinguisher available. The fully serviced extinguisher should have a “B” rating for flammable liquids and a “C” rating for electrical fires. ALWAYS keep hands, body and clothing away from moving parts. Never wear loose clothing, a necktie, or unrestrained hair when working on the vehicle or operating/servicing the material handler or attachments. NEVER use your hands to search for hydraulic fluid leaks. Fluid under pressure can pierce skin and cause severe injury. Fluid injected into the skin MUST be surgically removed. See a doctor immediately! Amputation or death may occur if left untreated. NEVER wear rings, watches or other jewelry when working on the vehicle or the material handler and attachments. These personal objects can catch on moving parts or cause electric shock that could result in personal injury. NEVER ride on or climb inside of the material handler or attachments. Movement of the powered bulkhead can crush and cause serious injury or death. ALWAYS wear safety goggles with side shields when working on the vehicle or the material handler to protect your eyes from fluid under pressure, battery acid, gasoline, dirt, dust or debris from moving parts. NEVER operate the material handler or attachments if the equipment requires maintenance. Lockout/tagout the vehicle and/or equipment from use until maintenance can be completed. ALWAYS avoid contact with hot surfaces such as the engine, radiator, exhaust pipes and hoses. ALWAYS inspect the material handler and attachments periodically for parts that are worn, broken or missing. Do not attempt to fix or replace worn or broken parts. Contact your local Buzzbox Dealer for service. NEVER exceed 45 m.p.h. when the material handler is attached to the vehicle. The extra weight of the equipment may affect the handling characteristics of the vehicle and increase the braking distance at speeds above 45 m.p.h. Buzzbox™ Salt Spreader Attachment Assembly & Operation Manual 08 Models SS48M & SS48S - P/N 63021 REV02/14 - 02/07/14 Personal Safety & Safety Precautions (Continued) ALWAYS place the vehicle transmission in Park and shut off the engine before mounting the material handler to the truck bed. For ease of maneuvering the material handler, position the vehicle on a flat, level and smooth surface. ALWAYS make sure bystanders are a minimum 30 feet away while operating the material handler or attachments. Material can be off-loaded, spread or chipped at a high rate of speed and potentially injure people close to the equipment. NEVER use chains or ratchet straps alone to hold the material handler in the vehicle. The material handler must be bolted to the vehicle frame for safe operation. NEVER leave material in the material handler. Always empty and clean out the material handler after each use. Material can freeze and become solid, resulting in bridging or poor operation of the equipment. NEVER allow the cab control for the material handler to block or hinder operation of the vehicle air bag system. Review the vehicle owner’s manual to identify all air bag deployment areas. NEVER remove the box support ribs when loading material that can place pressure on the sidewalls. The weight of the material could bow the walls and damage the material handler. ALWAYS inspect the truck bed mount plate hardware periodically for loose or worn bolts. Failure to properly secure the material handler to the vehicle could result in property damage, personal injury or death. ALWAYS lubricate grease fittings with multipurpose grease after each use. Periodically lubricate sprockets, chains, hinges and electrical connectors to maintain good working order. NEVER use the material handler to carry people, tools or other equipment. Always inspect the material handler for an empty bed prior to loading material. Rigid objects could jam or lodge between the powered bulkhead and tailgate attachment, resulting in equipment damage. ALWAYS install the rubber guard on the spreader attachment when the tailgate is open, when servicing or if the attachment is removed from the material handler. Exposed sharp blades and protruding spindle points on the spreader can cut and puncture. ALWAYS verify that the tailgate and/or attachments are securely latched to the material handler prior to moving the vehicle. NEVER step away from the spreader attachment with the cutting blades exposed. A bystander could come in contact with the sharp blades causing severe injury or death. Always install the rubber guard to prevent accidental contact. NEVER begin maintenance, service or adjustments on the material handler and attachments until all moving parts have completely stopped. NEVER service the INSIDE of the salt spreader attachment without removing the cutting blades and the bag spindles. Use cut-resistant gloves to safely handle the blades and to help prevent personal injury. ALWAYS reassemble any parts, components or hardware removed for service, maintenance or adjustment before operating the material handler or attachments. NEVER operate the material handler if the vehicle’s rear brake lights, center high mounted stoplights or directional lights are obstructed by the material handler and/or attachments. Relocate the lights or install auxiliary lighting. NEVER use your hands to free a jammed conveyor, auger/spinner or wood chipper or to open a clog in the blower/vacuum. Turn the equipment OFF before determining the source of the jam/clog. Lockout/tagout the vehicle for safety and use appropriate tools to fix the problem. NEVER exceed the GVWR or GAWR ratings for the vehicle. Review the driver’s side door jamb for complete vehicle ratings. Overloading the material handler could result in an accident, causing property damage or personal injury. Buzzbox™ Salt Spreader Attachment Assembly & Operation Manual 09 Models SS48M & SS48S - P/N 63021 REV02/14 - 02/07/14 Unpacking & Inspection NOTE: The salt spreader attachment is shipped inside of the material handler bed if ordered with the material handler box. If ordered seperately, the spreader will be banded to a wood pallet. The Buzzbox salt spreader attachment has been packaged for freight transportation and to withstand inclement weather. Fully inspect the attachment and all components upon delivery. In the event of shipping damage or missing parts, immediately contact the Customer Service Department at (906) 353-6200. Begin unpacking and inspection in the following order: 1. Remove the shipping document from the end panel of the pallet wrap. Retain all documentation for your records. 2. All wood framing, banding and polyethylene material should be removed from the pallet for easy access to the attachment and other packaged components. 3. Components to be assembled on the Buzzbox salt spreader are located INSIDE of the hopper. Remove all packaging and boxed parts prior to assembly. 4. Lift and remove the attachment from the shipping pallet using the designated chain lift points shown in the illustration to the right. Keep bystanders a minimum of 30 feet away while the attachment is suspended and unsupported from below. Do not lift the attachment using the spinner guard, auger shaft, electric motors or attachment pockets. Equipment damage may result. 5. Carefully lower the attachment on a flat, level surface. Buzzbox™ Salt Spreader Attachment Assembly & Operation Manual 10 Models SS48M & SS48S - P/N 63021 REV02/14 - 02/07/14 Mounting the Salt Spreader Attachment Verify each jack leg is securely tightened. ASSEMBLY NOTE: 3. Lower the salt spreader attachment to the ground until it can support its own weight. Remove the lift device. If necessary, chock block the caster wheels to prevent the attachment from moving or pivoting during assembly. The following pages include instruction for installing the Buzzbox salt spreader attachment using OPTIONAL caster jack legs. If your equipment does not include the jack legs, the use of an approved lifting device will be required. 4. If the material handler has a tailgate or other attachment installed, it will need to be removed. Disregard the instruction for using the caster jack legs where noted. 5. Proceed to align the hinge on the spreader attachment with the two hinge locations on the passenger’s side of the material handler. NOTE: The material handler must be securely mounted to the bed of the vehicle before attaching the salt spreader attachment. Review the manual that came with your material handler for proper mount instructions. 6. Insert the hinge pin through the hinge mount points on the material handler and salt spreader attachment. Place the pin so the finger loop is at the top and secured in the key cut on the spreader attachment. See the diagram below. 1. Using the chain lift points on the spreader, (See page 10) raise the attachment off of the ground. The lifting device (jib crane, engine hoist or forklift) must be capable of supporting the weight of the attachment. See the salt spreader attachment specifications on page 18. 2. With the attachment stable on the lifting device, proceed to install three caster jack legs (Optional) into the side and front pockets on the attachment 7. Remove the three caster jack legs. 8. Swing the spreader attachment toward the material handler and verify that the lock tab on the salt spreader installs smoothly between the brackets on the material handler. Install the tailgate latch pin to prevent the attachment from opening during transport or operation. Buzzbox™ Salt Spreader Attachment Assembly & Operation Manual 11 Models SS48M & SS48S - P/N 63021 REV02/14 - 02/07/14 Salt Spreader Attachment Assembly 1. Open the salt spreader to access the interior of the hopper. Disconnect the two elastic shock cords holding the rubber guard in place. Allow the guard to hang below the spreader attachment. With the cut-resistant gloves on, position one cutting blade inside of the blade handle located at the inside front edge of the spreader attachment. See the illustration below. Align the holes in the blade with the holes in the handle. Secure the blade using two 1/4"-20 x 1/2" hex cap screws, four flat washers and two lock nuts. During operation of the spreader attachment, the rubber guard MUST be down to allow deicing material to reach the auger. Operation of the salt spreader with the guard up will result in poor performance and equipment damage. NOTE: Install the blades starting from the passenger’s side to the driver’s side. Working from left to right will limit contact with the installed blades. 2. Locate the package of cutting blades, mount hardware and cut-resistant gloves that shipped with your salt spreader attachment. 4. Remove the protective caps from each spindle. Replace caps when storing the attachment. 3. Repeat step #2 for the remaining five cutting blades. 5. Reposition the rubber guard in the UP position to cover the exposed blades and spindles. Stretch each shock cord knob to latch them behind the hold-down loops on each side of the spreader. Exposed sharp blades will cut and injure if contacted. Severe personal injury or death could occur. Always use extreme caution when handling and installing blades. To prevent accidental contact with the cutting blades and spindles, always install the rubber guard in the UP position when the tailgate is open, when servicing, or if the attachment is removed from the material handler. Buzzbox™ Salt Spreader Attachment Assembly & Operation Manual 12 Models SS48M & SS48S - P/N 63021 REV02/14 - 02/07/14 Electrical Harness Installation NOTE: Do not allow the edge of the ring terminals to make contact with the motor housing when secured to each post. This could create a circuit that would allow the auger (or spinner - see below) to operate with either function in the “OFF” position. Always perform the electrical harness assembly with the vehicle off and the keys out of the ignition. Lockout/tagout the vehicle during the installation. 5. Connect the salt spreader extension harness to the auger motor wire harness. Retain and secure each dust cap to their respective electrical harness. This section will complete the electrical harness installation for connection to the material handler control module, auger motor and spinner motor. 1. Begin the installation by loosely routing the salt spreader wire harness through the material handler battery compartment and out the sidewall access hole on the passenger’s side. 6. Locate the spinner motor wire harness. See the diagram on page 29. Connect the GREEN ring terminal to post #2 on the bottom of the spinner motor. The YELLOW ring terminal will connect to post #1. See note above. NOTE: In order to properly install the harness, one connector has been removed. The end with loose wires should be routed to the spreader. 7. Connect the spinner harness to the auger motor wire harness. Retain and secure each dust cap to their respective electrical harness. 2. Proceed to route the electrical harness under the top edge of the material handler and through each welded box support loop. NOTE: Secure the auger motor harness to the spreader attachment using zip ties. Do not attach the harness to the auger shaft or other moving parts. Secure the spinner motor harness so it can easily be detached when removing the spinner assembly from the spreader. Do not fasten the wire harness to areas that come in contact with moving or sharp parts or possess extreme heat. The harness could become tangled, cut and/or melt causing electrical failure and equipment damage. 8. Connect the salt spreader harness extension to the control module. The harness connector has a unique receptacle for one-way installation on the module. See the diagram on page 27. 9. With slack at either end of the salt spreader harness, proceed to secure the wire harness to the material handler with zip ties. 3. Using the wire harness diagram on page 27, match the wire colors to the socket locations on the supplied connector. Lock each pin and rubber grommet into the back of the connector. 10. Apply a liberal amount of dielectric grease to the harness electrical connectors and control module receptacles. 4. Locate the auger motor wire harness. See the diagram on page 28. Connect the BLUE ring terminal to post #2 on the end of the auger motor. The WHITE ring terminal will connect to post #1. Buzzbox™ Salt Spreader Attachment Assembly & Operation Manual 13 Models SS48M & SS48S - P/N 63021 REV02/14 - 02/07/14 Operating the Salt Spreader Attachment NOTE: Review the Buzzbox Operation Manual that came with your Material Handler for complete cab control instructions. 1. To move either the driver’s side or passenger’s side deflector, remove the 3/32” x 1-3/4” hairpin cotter from the deflector set pin. 2. Reposition the set pin in the desired hole location on the angle adjustment plate. 3. Secure the set pin for each deflector using the hairpin cotter. To prevent material loss, equipment damage and/or vehicle damage, verify the salt spreader attachment has been secured to the material handler prior to operation. REMOVING THE SPINNER ASSEMBLY Your Buzzbox salt spreader attachment features a removable spinner for quick access to the hitch on your vehicle. Prior to operating the cab control, verify that the rubber guard inside of the salt spreader has been lowered. This will allow de-icing material to reach the auger. Failure to remove the rubber guard will result in poor performance and equipment damage. 1. Disconnect the spinner motor wire harness from the auger motor wire harness. Install dust caps on both connectors. 2. Locate the spring-loaded handles behind the rubber salt deflector. Pull out and twist each handle counterclockwise until the spring pin locks. MATERIAL DEFLECTOR ADJUSTMENT The Buzzbox salt spreader attachment features an adjustable material deflector located behind the spinner. The rubber deflector can increase or decrease the spread angle of material thrown from the spinner. Each side of the deflector can independently be adjusted into four fixed positions. Buzzbox™ Salt Spreader Attachment Assembly & Operation Manual 3. Standing directly in front of the spinner, grip the right and left sides of the spinner mount plate and lift up on the assembly. This will remove the assembly from the latch pins on the spreader. 4. Repeat steps 1 through 3 in reverse order to re-attach the spinner assembly. 14 Models SS48M & SS48S - P/N 63021 REV02/14 - 02/07/14 Removing the Salt Spreader Attachment NOTE: Before removing the spreader attachment, move any material left in the material handler away from the spreader. Using the tailgate switch, press and hold “LOAD” to move the bulkhead toward the cab of the vehicle. The salt spreader attachment should be empty and free of material before removing it from the truck. 3. Disconnect the salt spreader wire harness from the auger motor wire harness. Replace the dust caps on both harnesses. 4. Remove the tailgate hinge pin from the hinge on the driver's side of the salt spreader. To prevent accidental contact with the cutting blades and spindles, always install the rubber guard in the UP position when the tailgate is open, when servicing or if the attachment is removed from the material handler. 5. Remove the large hinge pin from the hinge on the passenger's side of the salt spreader. 6. Slowly roll the spreader attachment away from the material handler. 7. Using the chain lift points on the spreader, (See page 10) raise the attachment off of the ground. The lifting device (jib crane, engine hoist or forklift) must be capable of supporting the weight of the attachment. See the salt spreader attachment specifications on page 18. 8. Remove the three caster jack legs. 9. Lower the salt spreader attachment to the ground (or storage pallet) until it can support its own weight. Remove the lift device. 1. With the salt spreader located over flat, level pavement, install three caster jack legs into the side and front pockets on the attachment. Be sure all three legs are securely tightened. See the diagram on page 11. 10. Re-install the original tailgate or other Buzzbox attachment to properly secure a load in the material handler. 2. Lower the jack legs to the ground until each caster wheel is supporting the weight of the spreader attachment. Buzzbox™ Salt Spreader Attachment Assembly & Operation Manual 15 Models SS48M & SS48S - P/N 63021 REV02/14 - 02/07/14 Maintenance Your Buzzbox salt spreader attachment has been designed for years of rugged, dependable service with low maintenance. To ensure proper working condition, follow the maintenance guidelines below. 4. Lubricate the auger shaft bearings (2) Zerk grease fittings with a quality multipurpose grease after each use. 5. Inspect the cutting blade/spindle rubber guard and material deflector for wear, dry rot cracking or gouging. 6. Clean and wash the interior of the salt spreader after each use. Remove any trapped material in the hopper or under the horizontal auger. Spray all external surfaces. Always follow the maintenance guidelines in a timely manner. Failure to observe maintenance guidelines may result in poor equipment operation, increased component wear or possibly lead to part failure. NOTE: The horizontal auger has two cleanout panels located above the spinner. Lockout/tagout the vehicle and disconnect the control harness at the control module before performing any maintenance on the auger. See the diagram below. Lockout/tagout before servicing or performing maintenance. Always disconnect the electrical harness connections at the control module to prevent accidental operation of the material handler and/or tailgate attachments. REGULAR MAINTENANCE Routinely inspect the following items – performing maintenance as needed: 1. All fasteners, pins, nuts and bolts for tightness. Review the recommended maximum bolt torque chart on page 19. 2. Clean and lubricate all electrical connectors. Apply dielectric grease for every 25 hours of equipment use. Depending on your work environment, you may need to grease more frequently. 3. Lubricate all pins and hinges to prevent corrosion and to maintain consistent operation. A NLGI Grade 2 multi-purpose lithium complex grease with molybdenum (MPGM) is recommended for lubrication. Buzzbox™ Salt Spreader Attachment Assembly & Operation Manual 7. Clean and cover deep scratches or exposed metal with touch-up paint. 16 Models SS48M & SS48S - P/N 63021 REV02/14 - 02/07/14 Salt Spreader Attachment Storage STORING THE SPREADER ATTACHMENT REMOVING THE SPREADER ATTACHMENT FROM STORAGE 1. Perform all regular maintenance indicated on page 16. To prevent accidental contact with the cutting blades and spindles, always install the rubber guard in the UP position when the attachment is removed from the material handler. 2. Verify that the interior of the salt spreader is empty and free from any tools or objects that may have been stored inside of it. 1. Replace the protective caps over the end of each spindle. 3. Follow the mount procedure on page 11. Inspect all fasteners, pins, nuts and bolts for tightness. Review the recommended maximum bolt torque chart on page 19. 2. Position the Buzzbox salt spreader attachment on a flat, level surface for storage. Follow the dismounting procedure on page 15. 4. Once the salt spreader attachment has been properly mounted to the material handler and all electrical connections have been made, initiate the auger and spinner functions. Check for uneven rotation or wobble in the auger and spinner. Do not attempt to fix or replace worn or broken parts. Contact your local Buzzbox Dealer for service. 3. Remove any residual spread material from the interior of the spreader and under the horizontal auger. Pressure wash and dry the entire unit prior to placing in storage. 4. Apply a liberal amount of dielectric grease to all electrical plugs and connections, including the control module. Clean and install all dust caps. 5. Lubricate all pins, hinges, grease fittings and exposed metal surfaces to prevent corrosion. 6. Use a quality silicone grease to lubricate the rubber blade/spindle guard and material deflector. The grease will prevent the rubber from dry rot and cracking. 7. Clean and cover deep scratches or exposed metal with touch-up paint. 8. If stored outside, cover the salt spreader attachment with a tarp to help protect your equipment from sun fading and inclement weather, which can lead to accelerated corrosion. Buzzbox™ Salt Spreader Attachment Assembly & Operation Manual 17 Models SS48M & SS48S - P/N 63021 REV02/14 - 02/07/14 Salt Spreader Attachment Specifications Buzzbox™ Material Handler models, with or without attachments, are available for both short and long box vehicle applications with 3/4-ton or 1-ton ratings above 8,500 lb GVWR. The Buzzbox Material Handler models cannot be installed on vehicles with less than a 3/4-ton rating. Do not overload beyond the vehicle GVWR or GAWR. Review the load rating certification on the driver’s side door jamb for the maximum vehicle capacity. Overloading could result in an accident, causing property damage or personal injury. Review the salt spreader specifications below for equipment dimensions and weights. Salt Spreader Specifications SS48 M SS48 S 48" 48" 59.75" 59.75" Overall Depth 20" 20" Inside Hopper Depth 20" 20" 230 lbs. 230 lbs. 12" 12" 4.875" 4.875" Bag Spindles 6 6 Cutting Blades 6 6 Overall Height Overall Width (Outside) Dry Weight* Spinner Diameter Auger Diameter Overall Depth Overall Width Overall Height Niemela Corporation reserves the right, under its Continuous Improvement Policy, to change construction or design details and furnish equipment when so altered without reference to illustrations or specifications. * Dry weight does not include spread material, jack legs, or any accessories. Dry weight does include removable spinner assembly. Buzzbox™ Salt Spreader Attachment Assembly & Operation Manual 18 Models SS48M & SS48S - P/N 63021 REV02/14 - 02/07/14 Torque Specifications Grade Identification Marking for J429 - Grade 5 Bolt • Material: Medium carbon steel, quenched & tempered • Proof Load: 85,000 psi • Minimum Yield Strength: 92,000 psi • Minimum Tensile Strength: 120,000 psi Grade Identification Marking for J429 - Grade 8 Bolt • Material: Medium carbon alloy steel, quenched & tempered • Proof Load: 120,000 psi • Minimum Yield Strength: 130,000 psi • Minimum Tensile Strength: 150,000 psi SAE J429 - Grade 5 Nominal Thread Size Clamp Loads (Pounds) 1/4-20 5/16-18 3/8-16 7/16-14 1/2-13 9/16-12 5/8-11 3/4-10 7/8-9 1-8 2,029 3,342 4,940 6,777 9,046 11,599 14,408 21,322 29,436 38,616 SAE J429 - Grade 8 Tightening Torque “Lubricated” Zinc Plated and “Dry” Plain and “Dry” 76 in-lbs 157 in-lbs 23 ft-lbs 37 ft-lbs 57 ft-lbs 82 ft-lbs 113 ft-lbs 200 ft-lbs 322 ft-lbs 483 ft-lbs 86 in-lbs 178 in-lbs 26 ft-lbs 42 ft-lbs 64 ft-lbs 92 ft-lbs 128 ft-lbs 227 ft-lbs 365 ft-lbs 547 ft-lbs 101 in-lbs 209 in-lbs 31 ft-lbs 49 ft-lbs 75 ft-lbs 109 ft-lbs 150 ft-lbs 267 ft-lbs 429 ft-lbs 644 ft-lbs Clamp Loads (Pounds) 2,864 4,719 6,974 9,568 12,771 16,375 20,340 30,101 41,556 54,517 Grade Identification Marking for Metric - Grade 8.8 Bolt • Material: Alloy steel, quenched and tempered • Proof Load: 85,000 psi • Minimum Yield Strength: 92,000 psi • Minimum Tensile Strength: 120,000 psi 8.8 Tightening Torque 10.9 5 6 7 8 10 12 14 16 18 20 Clamp Loads (Pounds) 1,387 1,968 2,822 3,580 5,671 8,240 11,289 15,320 18,822 23,938 Zinc Plated and “Dry” Plain and “Dry” 107 in-lbs 221 in-lbs 33 ft-lbs 52 ft-lbs 80 ft-lbs 115 ft-lbs 159 ft-lbs 282 ft-lbs 455 ft-lbs 681 ft-lbs 122 in-lbs 251 in-lbs 37 ft-lbs 59 ft-lbs 90 ft-lbs 130 ft-lbs 180 ft-lbs 320 ft-lbs 515 ft-lbs 772 ft-lbs 143 in-lbs 295 in-lbs 44 ft-lbs 70 ft-lbs 106 ft-lbs 154 ft-lbs 212 ft-lbs 376 ft-lbs 606 ft-lbs 909 ft-lbs Grade Identification Marking for Metric - Grade 10.9 Bolt • Material: Alloy steel, quenched and tempered • Proof Load: 120,000 psi • Minimum Yield Strength: 130,000 psi • Minimum Tensile Strength: 150,000 psi Metric Class 8.8 Nominal Diameter (mm) “Lubricated” Metric Class 10.9 Tightening Torque “Lubricated” Zinc Plated and “Dry” Plain and “Dry” 3.4 ft-lbs 5.8 ft-lbs 9.7 ft-lbs 14.1 ft-lbs 27.9 ft-lbs 48.7 ft-lbs 77.8 ft-lbs 120.6 ft-lbs 166.7 ft-lbs 235.5 ft-lbs 3.9 ft-lbs 6.6 ft-lbs 11.0 ft-lbs 16.0 ft-lbs 31.6 ft-lbs 55.1 ft-lbs 88.1 ft-lbs 136.7 ft-lbs 188.9 ft-lbs 267.0 ft-lbs 4.5 ft-lbs 7.7 ft-lbs 13.0 ft-lbs 18.8 ft-lbs 37.2 ft-lbs 64.9 ft-lbs 103.7 ft-lbs 160.8 ft-lbs 222.2 ft-lbs 314.1 ft-lbs Clamp Loads (Pounds) Tightening Torque 1,985 2,816 4,039 5,123 8,115 11,792 16,154 21,924 26,934 34,256 “Lubricated” Zinc Plated and “Dry” Plain and “Dry” 4.9 ft-lbs 8.3 ft-lbs 13.9 ft-lbs 20.2 ft-lbs 39.9 ft-lbs 69.6 ft-lbs 111.3 ft-lbs 172.6 ft-lbs 238.5 ft-lbs 337.1 ft-lbs 5.5 ft-lbs 9.4 ft-lbs 15.8 ft-lbs 22.9 ft-lbs 45.2 ft-lbs 78.9 ft-lbs 126.1 ft-lbs 195.6 ft-lbs 270.3 ft-lbs 382.0 ft-lbs 6.5 ft-lbs 11.1 ft-lbs 18.5 ft-lbs 26.9 ft-lbs 53.2 ft-lbs 92.8 ft-lbs 148.4 ft-lbs 230.1 ft-lbs 318.0 ft-lbs 449.4 ft-lbs Thread Galling: STAINLESS STEEL fasteners are susceptible to thread galling. Thread lubrication and slower installation speeds help reduce friction and heat. Note: Torque-tension relationship will be altered with the use of a lubricant. Stainless Steel (Inch Series) A2 or A4 Stainless Steel (Metric) Nominal Thread Size “Dry” “Lubricated” “Dry” “Lubricated” 1/4-20 5/16-18 3/8-16 7/16-14 1/2-13 9/16-12 5/8-11 3/4-10 7/8-9 1-8 75.2 in-lbs 132 in-lbs 236 in-lbs 376 in-lbs 43 ft-lbs 56 ft-lbs 92 ft-lbs 127 ft-lbs 194 ft-lbs 286 ft-lbs 63.9 in-lbs 112 in-lbs 201 in-lbs 320 in-lbs 37 ft-lbs 48 ft-lbs 78 ft-lbs 108 ft-lbs 165 ft-lbs 243 ft-lbs 78.8 in-lbs 138 in-lbs 247 in-lbs 393 in-lbs 45 ft-lbs 59 ft-lbs 96 ft-lbs 131 ft-lbs 202 ft-lbs 299 ft-lbs 67 in-lbs 117 in-lbs 210 in-lbs 334 in-lbs 38 ft-lbs 50 ft-lbs 82 ft-lbs 111 ft-lbs 172 ft-lbs 254 ft-lbs 18-8 Stainless Steel 316 Stainless Steel Nominal Diameter (mm) “Dry” “Lubricated” “Dry” “Lubricated” 5 6 8 10 12 14 16 18 20 5.1 8.7 21.2 42 73 118 180 258 370 4.6 7.8 19.1 38 66 106 162 232 333 45.1 in-lbs 77.0 in-lbs 188 in-lbs 372 in-lbs 54 ft-lbs 87 ft-lbs 133 ft-lbs 190 ft-lbs 273 ft-lbs 40.6 in-lbs 69.3 in-lbs 169 in-lbs 335 in-lbs 48 ft-lbs 78 ft-lbs 119 ft-lbs 171 ft-lbs 246 ft-lbs Torque (N-m) Torque (in-lbs & ft-lbs) Disclaimer: All torque values included in the charts above are advisory only, and their use by anyone is entirely voluntary. There are many variables that effect the results and use of this information. Reliance on the contents for any purpose by anyone is the sole risk of that person. Niemela Corporation is not responsible for any loss, claim or damages arising therefrom. Niemela Corporation has made an effort to present the above contents accurately, but we do not guarantee its completeness or validity. This information is subject to change at any time, without notice. Niemela Corporation makes no representations or warranties, express or implied, in connection with the information. Buzzbox™ Salt Spreader Attachment Assembly & Operation Manual 19 Models SS48M & SS48S - P/N 63021 REV02/14 - 02/07/14 Spreader Assembly Diagram - Models SS48M and SS48S 1 5 2 See electrical diagrams for wire harness part numbers (Pages 27-29) 4 26 3 Optional 25 21 22 6 23 9 8 7 19 13 18 14 18 13 17 20 27 10 11 12 16 13 24 12 15 Buzzbox™ Salt Spreader Attachment Assembly & Operation Manual 20 Models SS48M & SS48S - P/N 63021 REV02/14 - 02/07/14 Spreader Assembly Parts List - Models SS48M and SS48S Ref. No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 N/A 17 18 19 20 21 22 23 24 25 26 27 Part Number 54076 54076 S 54713 54713 S 54482 54482 S 60051 60050 64004 64001 60012 60013 60014 54879 54879 S 60006 60011 60007 54520 54520 S 64701 64014 60023 60003 60029 60010 60015 63017 63018 63006 63020 63021 64003 Quantity Part Description SS48 SS48 M S Note: For all stainless steel components, use the same part number followed by an an “S” designation (Ex. 54000S). 1 – 1 – 6 – 6 6 1 2 6 6 6 2 – 2 4 2 1 _ 6 1 12 24 12 4 4 1 1 2 1 1 3 – 1 – 1 – 6 6 6 1 2 6 6 6 – 2 2 4 2 _ 1 6 1 12 24 12 4 4 1 1 2 1 1 3 Salt Spreader Weldment, Mild Salt Spreader Weldment, SS Hinge Pin Weldment, Mild Hinge Pin Weldment, SS Spindle, Bag, Mild Spindle, Bag, SS Nut, Hex, 1/2" Nut, Acorn, 1/2" Guard, Rubber Shock Cord with Knob, Black Screw, Hex Head Cap, 5/16" x 3/4" Grade 8 Washer, Flat, 5/16" Nut, Top Lock, 5/16" Cleanout Cover Weldment, Mild Cleanout Cover Weldment, SS Screw, Hex Head Cap, 3/8"-16 x 1-1/4" Grade 8 Washer, Flat, 3/8" Nut, Top Lock, 3/8" Bracket, Cutting Blade Mount, Mild Bracket, Cutting Blade Mount, SS Cutting Blade Gloves, Cut-Resistant, 1 Pair (One Size Fits Most) Screw, Hex Head Cap, 1/4"-20 x 1/2" Grade 8 Washer, Flat, 1/4" Nut, Top Lock, 1/4" Screw, Hex Head Cap, 1/2"-13 x 1" Grade 8 Nut, Top Lock, 1/2" Label, Danger: Blade Hazard, 17-7/8" x 1-3/4" Label, Warning: Sharp Points/Rotating Auger, 8" x 1-3/4" Label, Warning: Rotating Auger, 3-3/4" x 1-3/4" Decal, Buzzbox Salt Spreader Logo, 5-5/8" x 22-15/16" Decal, Buzzbox Salt Spreader Arch Graphic, 5-3/16" x 49-3/4" Optional: Caster Jack Leg, Adjustable Niemela Corporation reserves the right, under its Continuous Improvement Policy, to change construction or design details and furnish equipment when so altered without reference to illustrations or specifications. Niemela Corporation offers a one-year limited warranty for all material handlers and attachments. Niemela Corporation does not warranty non-Buzzbox material handler service parts or accessories or damage resulting from the use of these unauthorized items. Buzzbox™ Salt Spreader Attachment Assembly & Operation Manual 21 Models SS48M & SS48S - P/N 63021 REV02/14 - 02/07/14 Auger Diagram & Parts List - Models SS48M and SS48S Ref. No. 1 2 3 4 5 6 7 8 9 10 11 Part Number 64155 60013 60014 60006 60011 60007 60004 54519 54519 S 64013 54506 54506 S 64228 Quantity Part Description SS48 SS48 M S Note: For all stainless steel components, use the same part number followed by an an “S” designation (Ex. 54000S). 2 4 4 4 10 6 2 1 – 1 1 – 2 2 4 4 4 10 6 2 – 1 1 – 1 2 Isolation Mount, Rubber Washer, Flat, 5/16" Nut, Top Lock, 5/16" Screw, Hex Head Cap, 3/8"-16 x 1-1/4" Grade 8 Washer, Flat, 3/8" Nut, Top Lock, 3/8" Screw, Hex Head Cap, 3/8"-16 x 3/4" Grade 8 End Plate, Auger Trough, Mild End Plate, Auger Trough, SS Shear Key, 1/4" x 1/4" x 2-1/2" Auger, Mild Auger, SS Bearing, Auger Shaft Niemela Corporation reserves the right, under its Continuous Improvement Policy, to change construction or design details and furnish equipment when so altered without reference to illustrations or specifications. Niemela Corporation offers a one-year limited warranty for all material handlers and attachments. Niemela Corporation does not warranty non-Buzzbox material handler service parts or accessories or damage resulting from the use of these unauthorized items. Buzzbox™ Salt Spreader Attachment Assembly & Operation Manual 22 Models SS48M & SS48S - P/N 63021 REV02/14 - 02/07/14 Buzzbox™ Salt Spreader Attachment Assembly & Operation Manual 23 Models SS48M & SS48S - P/N 63021 REV02/14 - 02/07/14 Spinner Assembly Diagram - Models SS48M and SS48S 4 5 1 3 2 6 3 Supplied with Motor 15 8 7 14 Detachable Spinner Assembly 13 9 16 12 11 10 Buzzbox™ Salt Spreader Attachment Assembly & Operation Manual 24 Models SS48M & SS48S - P/N 63021 REV02/14 - 02/07/14 Spinner Assembly Parts List - Models SS48M and SS48S Ref. No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Part Number 54874 54874 S 64619 60024 60003 60029 54000 54000 S 54997 54997 S 60030 54809 54809 S 62003 60022 60017 54384 54384 S 60013 60014 63004 Quantity Part Description SS48 SS48 M S Note: For all stainless steel components, use the same part number followed by an an “S” designation (Ex. 54000S). 1 – 1 9 18 9 1 – 1 – 2 1 – 1 1 4 1 – 4 4 2 – 1 1 9 18 9 – 1 – 1 2 – 1 1 1 4 – 1 4 4 2 Spinner Weldment, Mild Spinner Weldment, SS Deflector, Rubber Screw, Hex Head Cap, 1/4"-20 x 3/4" Grade 8 Washer, Flat, 1/4" Nut, Top Lock, 1/4" Handle, Deflector - Passenger’s Side, Mild Handle, Deflector - Passenger’s Side, SS Handle, Deflector - Driver’s Side, Mild Handle, Deflector - Driver’s Side, SS Hairpin Cotter, 3/32" x 1-3/4" Spinner Mount Weldment, Mild Spinner Mount Weldment, S Drive Motor, 12V, Auger/Spinner Shear Key, 3/16" x 3/16" x 1" Screw, Hex Head Cap, 5/16"-18 x 1" Grade 8 Plate, Drive Motor Mount, Mild Plate, Drive Motor Mount, SS Washer, Flat, 5/16" Nut, Top Lock, 5/16" Label, Warning: Rotating Spinner, 3-3/4" x 1-3/4" Niemela Corporation reserves the right, under its Continuous Improvement Policy, to change construction or design details and furnish equipment when so altered without reference to illustrations or specifications. Niemela Corporation offers a one-year limited warranty for all material handlers and attachments. Niemela Corporation does not warranty non-Buzzbox material handler service parts or accessories or damage resulting from the use of these unauthorized items. Buzzbox™ Salt Spreader Attachment Assembly & Operation Manual 25 Models SS48M & SS48S - P/N 63021 REV02/14 - 02/07/14 Buzzbox™ Salt Spreader Attachment Assembly & Operation Manual 26 Models SS48M & SS48S - P/N 63021 REV02/14 - 02/07/14 SPREADER ATTACHMENT ONLY BUZZBOX MATERIAL HANDLER HARNESS WIRE SCHEMATIC (2013) CONTROL MODULE (P/N 62010) SALT SPREADER EXTENSION HARNESS (P/N 62008) SALT SPREADER AUGER HARNESS (P/N 62007) SALT SPREADER SPINNER HARNESS (P/N 62002) AUXILIARY CONNECTOR Buzzbox™ Salt Spreader Attachment Assembly & Operation Manual 27 Models SS48M & SS48S - P/N 63021 REV02/14 - 02/07/14 P/N 62008 SALT SPREADER EXTENSION HARNESS (2013) TO CONTROL MODULE Material Handler Control Box Harness Harness Extension Pump Harness Salt Spreader Extension Harness CONTROL MODULE (P/N 62010) TO SALT SPREADER AUGER HARNESS P/N 62007 TO SALT SPREADER EXTENSION HARNESS 28 SALT SPREADER AUGER HARNESS (2013) AUXILIARY CONNECTOR TO SPINNER HARNESS Buzzbox™ Salt Spreader Attachment Assembly & Operation Manual Models SS48M & SS48S - P/N 63021 REV02/14 - 02/07/14 P/N 62002 SALT SPREADER SPINNER HARNESS (2013) TO AUGER HARNESS Buzzbox™ Salt Spreader Attachment Assembly & Operation Manual 29 Models SS48M & SS48S - P/N 63021 REV02/14 - 02/07/14 LIMITED CONSUMER WARRANTY This warranty covers defects in material and workmanship except as set forth below. WARRANTY PARTY: This warranty applies only to the “Original Purchaser” who purchased this Buzzbox Material Handler Salt Spreader Attachment from an Authorized Buzzbox Dealer, for personal, family or household use. TERM OF WARRANTY: This Buzzbox Material Handler Salt Spreader Attachment is warranted for the following period: Parts and labor are warranted for one year from date of purchase. NIEMELA CORPORATION’S WARRANTY REMEDY: Niemela Corporation will, at its sole discretion, repair or replace defective parts at no charge. CUSTOMER’S RESPONSIBILITY To obtain warranty service, the purchaser must return the defective salt spreader attachment to any Authorized Buzzbox Dealer. The purchaser must verify the original purchase date. Transportation costs to and from the Dealer will be the responsibility of the purchaser. ITEMS NOT COVERED UNDER THIS WARRANTY: This limited warranty does not cover the following: 1. Expendable parts such as cutting blades, spindles, guards, fasteners, paint finish, etc. 2. Any salt spreader attachment or part thereof which has been repaired or altered by anyone other than an Authorized Buzzbox Dealer. 3. Any salt spreader attachment or part thereof which has been subject to neglect, misuse, accident, improper installation, maintenance, or storage. This includes, but is not limited to, corrosion of any electrical components. 4. Salt spreader attachments mounted on material handler models other than those for whom Niemela Corporation has provided a specific mount design. 5. Niemela Corporation does not assume liability for damage to the purchaser's vehicle resulting from the attachment and use of a Buzzbox Material Handler and/or work attachments. Vehicle risk is the sole responsibility of the purchaser. WARRANTY LIMITATIONS: THIS WARRANTY IS OFFERED IN LIEU OF ANY OTHER EXPRESS WARRANTY. THE DURATION OF ALL IMPLIED WARRANTIES, INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, ARE LIMITED TO THE DURATION OF THIS WARRANTY. NIEMELA CORPORATION’S LIABILITY IS EXPRESSLY LIMITED TO REPAIR OR REPLACEMENT OF DEFECTIVE PARTS. NIEMELA CORPORATION SHALL NOT BE LIABLE FOR CONSEQUENTIAL, INCIDENTAL OR CONTINGENT DAMAGES WHATSOEVER, EVEN IF DAMAGES ARE CAUSED BY THE NEGLIGENCE OR FAULT OF NIEMELA CORPORATION. State Laws: Some states do not allow exclusion of incidental or consequential damages or the limitations on how long an implied warranty lasts, so these limitations or exclusions may not apply to you. This warranty gives you specific legal rights and you may also have other rights which vary from state to state. This warranty does not apply if you purchased your salt spreader attachment for other than personal, family or household use. If purchased for other than personal, family or household use, refer to the Buzzbox Material Handler Salt Spreader Attachment Commercial Warranty. 455 North Superior Avenue • Baraga, Michigan 49908 • (906) 353-6200 COMMERCIAL WARRANTY This warranty covers defects in material and workmanship except as set forth below. WARRANTY PARTY: This warranty applies only to the “Original Purchaser” who purchased this Buzzbox Material Handler Salt Spreader Attachment from an Authorized Buzzbox Dealer, for commercial use. TERM OF WARRANTY: This Buzzbox Material Handler Salt Spreader Attachment is warranted for the following period: Parts and labor are warranted for one year from date of purchase. NIEMELA CORPORATION’S WARRANTY REMEDY: Niemela Corporation will, at its sole discretion, repair or replace defective parts at no charge. CUSTOMER’S RESPONSIBILITY To obtain warranty service, the purchaser must return the defective salt spreader attachment to any Authorized Buzzbox Dealer. The purchaser must verify the original purchase date. Transportation costs to and from the Dealer will be the responsibility of the purchaser. ITEMS NOT COVERED UNDER THIS WARRANTY: This limited warranty does not cover the following: 1. Expendable parts such as cutting blades, spindles, guards, fasteners, paint finish, etc. 2. Any salt spreader attachment or part thereof which has been repaired or altered by anyone other than an Authorized Buzzbox Dealer. 3. Any salt spreader attachment or part thereof which has been subject to neglect, misuse, accident, improper installation, maintenance, or storage. This includes, but is not limited to, corrosion of any electrical components. 4. Salt spreader attachments mounted on material handler models other than those for whom Niemela Corporation has provided a specific mount design. 5. Niemela Corporation does not assume liability for damage to the purchaser's vehicle resulting from the attachment and use of a Buzzbox Material Handler and/or work attachments. Vehicle risk is the sole responsibility of the purchaser. LIMITS OF NIEMELA CORPORATION’S LIABILITIES: NIEMELA CORPORATION’S LIABILITY IS EXPRESSLY LIMITED TO REPAIR OR REPLACEMENT OF DEFECTIVE PARTS. NIEMELA CORPORATION SHALL NOT BE LIABLE FOR CONSEQUENTIAL, INCIDENTAL OR CONTINGENT DAMAGES WHATSOEVER, EVEN IF DAMAGES ARE CAUSED BY THE NEGLIGENCE OR FAULT OF NIEMELA CORPORATION. THE FOREGOING WARRANTIES ARE EXCLUSIVE AND IN LIEU OF ALL OTHER EXPRESSED AND IMPLIED WARRANTIES INCLUDING, BUT NOT LIMITED TO, THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. This warranty does not apply if you purchased your salt spreader attachment for personal, family or household use. In this case, refer to the Buzzbox Material Handler Salt Spreader Attachment Limited Consumer Warranty. 455 North Superior Avenue • Baraga, Michigan 49908 • (906) 353-6200 Models SS48M SS48S 455 North Superior Avenue Baraga, MI 49908 T 906.353.6200 F 906.353.6201 www.buzzboxusa.com Buzzbox Salt Spreader and Buzzbox Material Handler are trademarks of Niemela Corporation. All other trademarks and registered trademarks are property of their respective owners. The Buzzbox Material Handler is protected by U.S. Patent 7104478 B2. Other United States and foreign patents pending. Copyright © 2014 Niemela Corporation. All rights reserved. Made and printed in the U.S.A. P/N 63021 REVC06/14
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