Your Partner in Productivity Oil & Gas Industry
Oil & Gas Bro_redo 5/23/05 10:51 AM Page 2 Your Partner in Productivity Oil & Gas Industry Oil & Gas Bro_redo 5/23/05 10:51 AM Page 3 Serving the world’s oil and gas industry For more than 80 years, John Crane has partnered with the oil and gas industry to design, develop and manufacture the innovative sealing solutions that help keep your operations running smoother, longer and more cost-effectively: • Mechanical seals for rotating equipment • Sealing support systems • Power transmission products • Lubrication systems • And more From oil and gas extraction and processing to piping, storage and refining, John Crane brings you the world’s most complete selection of performanceproven sealing and sealing-related products. Each and every one of them is backed by unparalleled John Crane customer service and technical support. Your partner in p r o d Oil & Gas Bro_redo 5/23/05 10:52 AM Page 6 World Leading Brands The John Crane product line is recognized around the world for performance and reliability. Featuring an extensive line of API 682/ISO 21049 qualified seals for pumps, John Crane also provides sealing solutions for compressors, mixers and turbines. The Sealol brand is acknowledged to be the premier name in edge-welded metal bellows seals. The line includes high-temperature and low-temperature bellows seal arrangements for refinery service; secondary containment seals; non-contacting, gas-lubricated pump seals; API 682/ISO 21049 qualified seals; and split seals. A world-class portfolio of sealing and lubrication systems for the global pulp and paper market, including mechanical seals, seal water filtration monitoring systems and centralized lubrication systems that contribute to increased reliability. LEMCO® Lemco seal support systems enhance the operating environment for dual mechanical seals, control atmospheric emissions, and provide long life and safety. Lemco gas control panels, heat exchangers, abrasive separators and other specialty products are used to enhance mechanical seal performance. Metastream has been the world’s leading supplier of flexible membrane couplings for nearly 50 years. They are designed to meet the requirements of API 610 & 671, providing superior performance even in the harshest conditions. The Powerstream brand includes elastomeric and torsionally resilient couplings that are proven solutions for large, difficult-to-disassemble prime mover or driver equipment. u c t i v i t y A proven range of high-pressure, high-performance mechanical seals ideal for applications in oil and gas exploration worldwide. Flexibox’s reputation for reliability and quality is world-class. 2 Oil & Gas Bro_redo 5/23/05 10:52 AM Page 7 Productivity for extraction, pipeline, gas transmission, Extraction Whether it’s off-shore or land-based, John Crane has the products you need to meet the unique demands brought on by extreme temperatures, high pressures, corrosion, erosion, sea water, foundation water or aquifers. For off-shore drilling and production platforms, John Crane provides the pump and compressor sealing solutions, from top drilling deck and middle production deck to bottom cellar deck, in applications such as mud pumps; water injection charge pumps; cooling water, sea water, fire water, glycol, diesel, and crude oil pipeline pumps and compressors. John Crane offers safe and reliable sealing solutions at initial gathering center processing points where separation of gas into liquefied petroleum gas may occur, and at crude oil processing stations where water and other contaminants are removed. Oil & Gas Bro_redo 5/23/05 10:52 AM Page 10 ica and storage Pipeline and Gas Transmission Moving oil and gas products through gathering, trunk/transmission and distribution pipelines can be a challenge as companies strive to keep volatile and hazardous materials in pipelines over long distances through both populated and remote areas. John Crane mechanical seals and couplings handle the troublesome sealing and coupling issues faced by pipeline operators: • Abrasive conditions created by pipe scale and debris John Crane responds with products specifically designed to cope with these challenges, such as seals designed for pumps and compressor stations at the inlet and in booster stations along the pipeline. John Crane provides dry gas seals for prime movers such as gas turbines, and ensures operating reliability, safety and emission containment. • Pressure changes encountered by seals in pumps operating in series or stages • Various fluid properties as pumped fluids continually change in multiphase pipelines Storage Facilities and Tank Farms Storage requirements exist at each stage of the pipeline gathering and delivery system, from the main crude trunk line to the refinery and export terminal. John Crane provides mechanical seals for pumps used in storage facilities, both above and below ground, and for products such as crude oil, natural gas and hydrocarbon liquids. 4 Oil & Gas Bro_redo 5/23/05 10:52 AM Page 11 Innovative, hard-working solutions from upstream to When it comes to helping you keep your refining and processing operations running at peak efficiency, John Crane has the complete product line, application experience and support services you need to meet all of your sealing requirements. With seals specifically designed for rotating equipment such as pumps, compressors, turbines and mixers, we offer cost-effective, safe and environmentally-friendly products for all refinery operations. Upstream Processes • Oil and Gas Extraction • Preliminary Processing • Transport Through Pipeline • Storage at Tank Farms and Terminals With a Total Package of: • Low-Emission Pusher Cartridge Seals • High and Low Temperature Metal Bellows Seals • High-Pressure Seals • Non-Contacting, Gas-Lubricated Seals • Secondary Containment Seals • • • • • Universal Cartridge Seals Packing Materials Couplings Control Panels Auxiliary Systems and Bearing Isolators Oil & Gas Bro_redo 5/23/05 10:52 AM Page 14 downstream For Seal Applications Including: • Flashing Hydrocarbons • Gasolines • Distillates • Residuums • Aromatic Fractionation Products • Crude Oil Fractionation Products • Caustics and Acids • Aqueous Solutions and Lubricating Liquids • Chemicals Downstream Processes • Refinery • Tank Farms 6 Oil & Gas Bro_redo 5/23/05 10:52 AM Page 15 John Crane covers the spectrum of your oil and gas ref Fluid Catalytic Cracking Unit, 11 1Crude Distillation Unit Hydrocracking Unit • Hot and Cold Crude Charge Pumps • Light Gas Oil Product and Reflux Pumps • Heavy Gas Oil Pumps • Sour Water Pumps • Bottoms Reboiler and Residue Pumps • Steam Turbines • Hydrocracker Charge Pumps • Fractionator Hot Recycle, Reflux, Naphtha, Kerosene, Diesel, Reboiler and Bottoms • HP & LP Separator Sour Water Pumps • Debutanizer Reflux, LPG Product Pumps • Splitter Overheads Gasoline Pump • Wash Water Pumps • Hydrogen Make-up Compressor • Hydrogen Recycle Compressor 2Distillate Hydroheater Unit • Distillate Hydroheater Charge Pumps • Light Liquid Overheads • Make-up Compressor • Recycle Compressor LPG 3Distillate Fractionation Unit 5 Gasoline • LP Separator Product Pump or DFU Charge or Feed Pump • Stabilizer Reflux, Reboiler, and Product Pumps • Caustic Pumps • Kerosene Pumps • Splitter Reflux, Reboiler and Product Pumps Benzene 3 Reforming Unit 4Catalytic 5Liquefied Petroleum Gas Unit 6 C3 Naphtha • Lean Naphtha Charge and Recycle Pumps • LP and HP Absorber Lean Naphtha • Rich Oil Stripper Reflux and Reboiler • Splitter Feed, Overheads and Reboiler • Propane / Butane Caustic Wash 2 Kerosene 14 C4 4 Butane To Alkylation Unit Reformate H2S Recovery or Amine Unit • LPG Feed Pumps • Regenerator Reflux and Reboiler Pumps • Lean MEA and DEA Pumps 7Gas Oil Hydrofiner LGO Crude • Gas Oil Hydrofiner Charge or Feed Pumps • Stripper Feed, Reflux, Reboiler, and Product Pumps • Make-up, Recycle and Off-Gas Compressor 8Sulfur Plant 9Vacuum Distillation Unit 1 HGO • Sulfur Circulating, Storage and Blower • Feed or Charge Pumps • Slop Oil • Sour Water • Light, Medium and Heavy Vacuum Gas Oil • Vacuum Bottoms or Residue • Steam Turbines 9 10 Visbreaker Unit 10 • Visbreaker Feed or Charge • Fractionator Overhead Reflux • Gasoline Transfer and Product Pumps • Gas Oil Reflux and Stripper Bottoms • Sour Water • Visbreaker Bottoms • Off-Gas Compressor Fuel Oil Oil & Gas Bro_redo 5/23/05 10:52 AM Page 16 gas refining needs Gas Concentration or 12 Wet Gas Recovery Unit Fuel Gas 6 8 • Main Fractionator Reflux and Bottoms or Slurry Pumps • Stripper Feed and Reboiler • Debutanizer / Depropanizer Reboiler, Bottoms and Overhead Pumps • Rich Primary and Secondary Absorber Reflux, Liquid and Feed Pumps • Gasoline Splitter Reboiler, Overhead and Bottoms • Wet Gas Recovery Sulfur 3 Merox Unit (Gasoline) 13 Isomerization Unit (Butane / Pentane) 14 14 C4 • Pentane / Butane Charge Pump • De-isopentanizer / De-isobutanizer Reflux, Bottoms and Reboiler Pumps • Stabilizer Reflux, Bottoms, Recycle and Reboiler Pumps • Scrubber Caustic Pumps • Depentanizer Charge, Reflux and Bottoms Pumps • Recycle Gas Compressor • Hydrogen Make-up Compressor ane ation te el Coker or Delayed Coking Unit 15 Fuel Gas 7 Gas Oil 8 • Fresh Feed Pump • Coker Heater Charge Pump • Fractionator Reflux, Sour Water, Recirculation and Overhead Pumps • Coker Kerosene Pump • Heavy and Light Coker Gas Oil Pumps • Boiler Feed, Quench, Settling Maze, Condensate and Blowdown Water Pumps • Slop Oil, Lean Oil and Circulating Oil Pumps • Stripper Feed Pump • Splitter Overhead, Bottoms and Feed Pumps • Sour Water • Butane (LPG) Product Pumps • Recycle Gas Compressor Sulfur LPG 16 6 MTBE 20 12 13 11 17 19 10 18 Coke 15 Residue iC4 Lube Oils From FCCUs ETBE 16 Merox Unit (LPG) HF Alkylation Unit 17 • LPG / Propanizer Feed Pumps • Depropanizer Reflux, Reboiler and Bottoms • Butane Splitter Reboiler, Reflux, Overhead and Bottoms Pumps • Main Fractionator Feed, Reboiler and Bottoms Pumps • Acid Settler Reboiler Pump • Recontactor Charge Pump • Isobutane Recycle Pumps • Depropanizer Feed, Product, Reboiler and Bottoms Pumps • Acid Stripper Rerun, Feed, Reboiler and Bottoms Pumps • Drier Feed Pumps Lube Oil Plant 18 Asphalt Plant 19 MTBE / ETBE Plant 20 8 Oil & Gas Bro_redo 5/23/05 10:52 AM Page 13 SEALING PRODUCTS for all your oil and gas applica John Crane has the engineering expertise to formulate solutions for the most challenging oil and gas seal and system applications. John Crane’s engineering, research and development, and new product development teams continue to push the boundaries of seal technology to provide increased reliability and to lower your total cost of ownership. Type 48 Family of Cartridge Seals API 682/ISO 21049 Cartridge Seals Whether configured as the Type 48 for API 610 pumps or as an API 682 version, this seal family is specifically designed for the petroleum industry. The Type 48 is engineered specifically for single and dual seal installations to attain Maximum Achievable Control Technology (MACT) compliance in light hydrocarbons and other VOCs. John Crane leads the industry in American Petroleum Institute (API) standard seal configurations that are fully qualified and comply with API 682 Category I, II & III design requirements. Category II & III Types 1648/2648/3648, RREL Type A Pusher Seals, Types 1604/2609/3609 Type C, and Type 1670 Type B Metal Bellows Seals are the preferred choices for safe, reliable, single and dual unpressurized and pressurized seal arrangements in numerous petroleum services. Type 8B1 The Type 8B1 is a rugged mechanical seal that is available in a wide variety of elastomers for handling practically every industrial fluid. Oil & Gas Bro_redo 5/23/05 10:52 AM Page 12 to tions High and Low Temperature Metal Bellows Seals The Types 604, 609 and 606 metal bellows seals are designed specifically for high-temperature liquid sealing applications to 425°C/800°F. Typical duties include: Fluid Catalytic Cracking Unit (FCCU), slurry and atmospheric or vacuum distillation pumps, and coking applications. The low-temperature Type 670, with its all-alloy C-276 corrosion-resistant construction, is intended for crystallizing, caustic and acid services. Type 2800 Family of Non-Contacting, Gas-Lubricated Cartridge Seals This cost-effective, advanced technology family of seals (API 682 qualified Type 2800 and 2800MB along with the 2800E, 2800EX and 2800HP) are specifically designed for pumping applications where zero leakage of critical or hazardous fluids is required. These non-contacting dual seals utilize a dry gas barrier with a simple control panel to maintain the seal. Extended seal life, reduced power consumption and elimination of wet seal barrier/buffer systems are achieved. 10 Oil & Gas Bro_redo 5/23/05 10:52 AM Page 9 SEALING PRODUCTS for all your oil and gas applica Secondary Containment Seals High-Duty Seals Contacting, dry-running seals such as the Type 48SC, Type ECSTM (Emission Containment Seal) and Type SBOP are an effective solution for meeting emission requirements and acting as a safety/back-up while eliminating the need for liquid barrier systems. Robust designs like the Type RR and 8B1RS seals make them ideal for handling high-pressure (up to 175 bar g / 2500 psig) and high-speed applications. The Type 28SC is a non-contacting, dry gas secondary containment seal that provides long seal life and is ideal for light flashing hydrocarbons in remote locations. Couplings Metastream® Power Transmission Couplings provide the world's oil & gas industry with the best in performance and reliability. Metastream’s T & M Series continue to set the standard for API 610 & API 671 couplings. For offsite duties, the Powerstream® range of couplings includes membrane, elastomeric and gear types, which are ideal for these less critical applications. B&W COLOR PMS 281 contains no compound paths 5600 Family of Seals This lower-duty seal family, designed to full ANSI and DIN standards, is today’s option for less demanding refinery duties, such as those found in the utility area of a plant. These seals can be furnished as a pusher or bellows type seal merely by a change of the seal heads, significantly reducing spare parts inventory. API 682 Category I qualified designs are available for enlarged bore pumps. Oil & Gas Bro_redo 5/23/05 10:52 AM Page 8 tions (cont’d) Type 28ST Steam Turbine Seal This non-contacting, dry-running seal is designed for small and medium generalpurpose steam turbines. It provides an excellent alternative to conventional carbon ring seals. The 28ST virtually eliminates the leakage of steam along the shaft. It significantly improves MTBR by preventing leakage-induced bearing failure, corrosion and rust damage, and loss of valuable steam energy. Fluid Control Systems Dry Gas Compressor Seals John Crane is your complete source for liquid or gas seal support systems for rotating mechanical equipment. Products include reservoir systems, heat exchangers, abrasive separators, gas control panels, lubricators and API 682 support systems. The Types 28AT, 28XP and 28EXP are non-contacting, dry-running gas seals used in over 15,000 applications. They are the answer to compressor sealing duties in pipeline gas compression, off-shore platforms and refineries. 12 Oil & Gas Bro_redo 5/23/05 10:51 AM Page 4 Making Environmental Compliance a Reality John Crane has the products and the support systems designed to help you comply with all relevant air pollution and international environment requirements. Many of these technologies provide 100% containment of fugitive emissions and eliminate the need for time-consuming emissions monitoring. John Crane’s proprietary computer program analyzes the combined effects of pressure, temperature, sealed fluid, friction on the distortion and temperature distribution. Value-Added Engineering Services John Crane supports you with a comprehensive range of technical and applications engineering services to meet the demands of the oil and gas industry. Our proprietary engineering tools help select, apply and design sealing systems for the most challenging conditions. All John Crane products undergo vigorous testing in real-world operating conditions at various testing facilities including our state-of-the-art Technology Testing Center. Mechanical seals are tested in fluids such as propane, hot oil and other caustic materials as described by API 682. We continue to introduce, adapt and evolve effective new technologies, systems and services, providing innovative sealing solutions to keep your plant running more smoothly, longer. John Crane proprietary computer programs — CSTEDY, CTRANS and PGAS — assure optimal design of critical components for peak performance, and accurately predict that performance. 14 Oil & Gas Bro_redo 5/23/05 10:52 AM Page 5 Productivity through technology and service Alliances That Make a Competitive Difference In the oil and gas industry, it’s no secret that reduction of operational costs is crucial. Increased productivity and maximum return on investment are ongoing challenges. Today’s oil and gas companies need a partner who can help them respond to these challenges. A partner like John Crane. We respond to your unique challenges by forming close alliances that provide the benefits of speciallytailored Managed Reliability Programs (MRPs), Reliability Support Programs (RSPs), Service Support Programs (SSPs), Commercial Agreements, and more that help keep you on the leading edge. For your mechanical equipment, that means… ™ • INTERFACE reliability management software. • Reductions in downtime and emissions through root cause failure analysis. • Increases in MTBR (mean-time-between-repair). For your company, that means… • Increased plant safety and environmental compliance. • Standardization of products. • Inventory reductions. • Hands-on training programs — on-site or at John Crane’s training centers. For your bottom line, that means… • Reduced cost-of-ownership. • More economic value. • Improved profits. Oil & Gas Bro_redo 5/23/05 10:51 AM Page 1 All registered trademarks are property of John Crane Inc. unless otherwise stated. Europe Slough, UK Latin America São Paulo, Brazil Middle East, Africa, Asia Dubai, United Arab Emirates North America Morton Grove, Illinois USA Tel: 44-1753-224000 Fax: 44-1753-224224 Tel: 55-11-3371-2500 Fax: 55-11-3371-2599 Tel: 971-4-3438940 Fax: 971-4-3438970 1-800-SEALING Tel: 1-847-967-2400 Fax: 1-847-967-3915 For your nearest John Crane facility, please contact one of the locations above. If the products featured will be used in a potentially dangerous and/or hazardous process, your John Crane representative should be consulted prior to their selection and use. In the interest of continuous development, John Crane Companies reserve the right to alter designs and specifications without prior notice. It is dangerous to smoke while handling products made from PTFE. Old and new PTFE products must not be incinerated. ©2004 John Crane Inc. Print 11/04 www.johncrane.com ISO 9001, ISO 14001, ISO/TS 16949 Certified. B-Oil&Gas
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