Reach higher GE Measurement & Control with

GE
Measurement & Control
Reach higher
with Inspection Academy—
GE’s Inspection Technologies
Global Knowledge Center.
www.geinspectionacademy.com
Sharing
knowledge.
Shaping
technology.
At GE, we know the value of investing in your success.
That’s why our Inspection Technologies business formed GE’s Inspection Academy—
with the primary goal of sharing the breadth and depth of our non-destructive
testing (NDT) knowledge. And that knowledge is constantly growing. With our
decades of global professional expertise, GE continues to shape NDT technology
through substantial research, development, and collaboration efforts.
Our global presence helps ensure consistent quality education where you are
and when you need it. Designed to meet your ongoing inspection training
and certification needs, the Inspection Academy offers flexible training delivery
options on an extremely broad range of inspection methods:
• Classroom sessions are held at our Customer Solutions Centers, or at your facility
• e
Learning Center offers a growing selection of online courses that can be
taken at your convenience
• E
ducational collaboration with universities, colleges, and industry leaders
reveals the latest in NDT trends and technologies
In order to serve our customers across the globe, new languages and content
are being added all the time.
Covering the major NDT modalities, advanced technologies, and more.
Whether you are an inspector, plant manager, maintenance engineer or thirdparty service provider, the Inspection Academy translates GE’s industry leadership
into real learning opportunities for you. Courses are available for the major NDT
modalities, including ultrasonics, radiography, eddy current, magnetic particle, dye
penetrant, and remote visual inspection.
Many of our courses offer Level I and Level II certification to the American Society
for Nondestructive Testing’s Recommended Practice SNT-TC-1A (North America).
We also offer a number of courses on more advanced technologies or applications,
such as phased array, Time of Flight Diffraction (TOFD), welds and composites as
well as classes on specific GE products like the Rhythm software platform.
Classroom Sessions
eLearning Center
Shaping the way customers perform.
Learn when and where you want.
The Inspection Academy’s classroom sessions combine detailed
course work with hands-on experience to deepen understanding
and develop high-level competency of inspection theories and
concepts. Participants build practical proficiency while working
with GE’s ultrasonic thickness gauges, digital flaw detectors, X-ray
equipment, and a large selection of transducers, probes, calibration
standards, and documented inspection samples—all under the
direct supervision of our ASNT certified staff. Ultimately, better
educated employees perform faster, higher quality inspections—
which means overall improved productivity for you.
GE’s Inspection Academy is committed to providing you the flexibility to
learn whenever and wherever you choose. That’s why, in addition to our
broad spectrum of classroom training courses, our eLearning Center
continues to expand its selection of available online courses.
Classroom training features and benefits
• P
articipants learn at their own pace and on their schedule with
online tools that provide flexibility for individual learning styles.
• Interactive classroom settings help promote the exchange of ideas
between the instructor and participants. Questions can be answered
as they arise and group discussions can further illuminate topics.
• P
ractical hands-on training helps verify that the participant thoroughly
understands the theory, principles, and application.
• A
dherence to a structured and ASNT-validated class schedule
ensures that training takes place in a short, set timeframe, while
meeting ASNT requirements.
Our learning environment allows the theory and principles of each NDT
method to be thoroughly covered and provides a number of impressive
features that make these cost-effective, convenient courses a good
choice in many scenarios.
eLearning features and benefits
• Time online can be precisely tracked.
• P
eriodic quizzes keep participants on track. Subjects that require
review can be repeated until they are mastered.
• A
comprehensive final exam at the end of each course ensures that the
certificate of completion is reflective of the learning by the participant.
• Interaction with an online instructor is available through email.
• P
ractical hands-on training, that complements our eLearning
courses, will be available soon.
1
Classroom Session Course Descriptions
Course Name
Hours
Topics
Ultrasonic Testing Level I*
40
•Ultrasonic theory
•Instrument operation
•Inspection parameters
•Thickness testing
•Straight beam flaw detection and sizing
•Calibration techniques for straight beam, dual element, delay-line, and angle beam transducers
Ultrasonic Testing Level II*
40
•Angle beam flaw location and evaluation
•Special instrument features
•Equipment quality control
•Flaw, sizing, manufacturing processes, their flaws
•Proper and correct ultrasonic inspection
Phased Array Week 1
40
•Sector & Linear Scans
•Angle beam calibrations
•Focal Law verification
•Phased Array Imaging
•Phased Array Probes
•Phased Array in Lieu of Radiography
•Weld Inspection
Phased Array Week 2
40
•Calibrations, TCG & Focusing
•Top view (C-scan)
•Encoders
•Phased Array Applications
•Weld Inspection & Weld flaw Image Interpretation
•Flaw sizing with Phased Arrays
•Overview of Inspection Codes
Eddy Current Testing Level I*
40
•Eddy Current theory
•Instrument operation
•Inspection parameters
•Applications of meters and impedance plane displays
•Types of coils, surface probes, flaw evaluation, conductivity, and crack detection
Eddy Current Testing Level II*
40
•Theory and mathematics of alternating current and electrical circuits
•Applications
•Single- and multi-frequency crack detection
•Plating and coating
•Cladding and wall thickness
•Conductivity measurement
•Hardness and heat treatment
•Inspection procedures
•Calibration and acceptance standards
•Categories of discontinuities
Magnetic Particle Level I*
16
•Principles of magnetics and magnetic fields
•Flux patterns
•Effects of discontinuities
•Types of magnetization and demagnetization methods
•Materials, methods, and equipment
•Discontinuities and indications
Magnetic Particle Level II*
8
•Principles of magnetics and magnetic fields
•Flux fields
•Discontinuities
•Method selection
•Demagnetization equipment
•Evaluation techniques
•Quality control equipment and processes
* This course meets or exceeds the criteria of ASNT SNT-TC-1A−2011 edition
** This course meets or exceeds the requirements of ASNT SNT-TC-1A−2011 edition and ANSI/ASNT CP 105−2011 edition
2
Course Name
Hours
Topics
Mag Flux Level I**
20
•History of flux leakage testing
•Principles of magnetic fields
•Indirect magnetism
•Magnetization variables
•Flux leakage
•Search coils
•Hall effect search units
•Signal processing
•Readout mechanisms
Max Flux Level II**
40
•Flux leakage and magnetic theory
•Types of sensing probes
•Factors affecting flux leakage
•Signal/noise ratios
•Magnetization methods
•Coupling
•Signal processing and applications
Visual Testing Level I*
8
•Principles of examining and evaluating results through direct visual examination
•Basic principles of optics, light, material conditions, and discontinuities
•Identification and evaluation
•Hand tool measuring devices (callipers, micrometers, weld gauges, depth gauges – typical)
•Visual aids (mirrors, magnifiers, and flashlights)
•Borescopes (rigid) and fiberscopes (flexible)
•Typical standards, codes, procedures, and reports
Visual Testing Level II**
16
•Principles of examining and evaluating results through direct visual examination
•Level I review
•Vision
•Lighting
•Material attributes
•Environmental and physiological factors
•Visual perception
•Equipment (borescopes, CCT cameras, fiberscopes, gauges and micrometers,
RVI systems, magnifiers and mirrors)
•Applications
•Acceptance and rejection criteria
•Typical standards, codes, procedures, and reports
Intermediate Digital X-Ray Testing Level II
40
•Intermediate computed radiography
•Digital detector array
•Digital image conversion and imaging techniques
•DICONDE Compliance
•Discussion of ASTM E2033, E2445 and E2597
Advanced Digital X-Ray Testing Level III
40
•Advanced computed radiography
•Digital detector array
•Digital image conversion
•Imaging techniques
•DICONDE Compliance
•CT – X-ray
•Discussion of ASTM E2033, E2445, E2597 and E2737
Radiography Testing Level I
40
•Radiation Sources
•Radiation Safety
•Radiography Techniques
•Image Quality
•Basic Radiographic Interpretation
Radiography Testing Level II
40
•Radiography Calculations
•Radiographic Image quality
•Radiography techniques
•Digital Radiography
•Radiography inspection codes & Interpretation
Digital Film Interpretation
40
•Film processing, viewing & Interpretation
•Digital Radiography (CR, DR & Film Digitizers)
•Digital Raw Image & Artifacts
•Software tools & filters
•Digital Reference Radiographs of Steel castings
•Radiography codes, Interpretation & acceptance criteria for weldments
3
eLearning Course Descriptions
Course Name / DESCRIPTION
Course Name / DESCRIPTION
Introduction to Nondestructive Testing
Radiographic Testing Level I
This course is designed to familiarize participants with the major
Nondestructive Testing disciplines: Visual Testing (VT), Penetrant Testing
(PT), Magnetic Particle Testing (MT), Radiographic Testing (RT), and
Ultrasonic Testing (UT). It also presents the benefits and limitations of each
method as well as an overview of the various discontinuities that may be
encountered. There are also examples of different applications stressing
the most appropriate methods to be used. This is an ideal program for
those who are interested in gaining a basic understanding of the technology
and is especially beneficial for managers, engineers, auditors, supervisors
and other personnel who will not actually be performing the examinations.
In the Radiographic Testing (RT) Level I course, the participant will learn the
theory and principles of radiation and how they apply to the basics of
radiography. There are many variables to be controlled in order to
produce a high quality image. RT is one of the major volumetric methods
with Ultrasonic Testing being the other. Subjects also include the
development of RT techniques for a wide range of applications, handling
and processing radiographic film, and the safe use of RT equipment. Safety
is of paramount concern when dealing with radiation sources and the
means of monitoring and minimizing exposure is essential. Both X-ray and
Gamma Ray sources are discussed along with technique development
guidance. This program is the beginning step for those who will be seeking a
career in RT as practitioners. It is also appropriate for other personnel who want
to understand the basics of Industrial Radiography. Common applications as
well as the need to maintain complete records are also presented.
Magnetic Particle Testing Levels I – II
Magnetic Particle Testing (MT) is one of the most widely used
Nondestructive Tests. It is a quick and effective test for the detection of
discontinuities at or very close to the surface of the object being
examined. As with PT, MT is usually performed in addition to a volumetric
NDT. It is limited to those materials that can be effectively magnetized.
Fine ferromagnetic particles are applied to the surface of the magnetized
parts and align themselves in areas of magnetic flux leakage—indicating
the presence of discontinuities. In this course, the participants will learn
the principles of magnetism as it relates to the detection of flaws in
ferromagnetic materials. There are a number of techniques that make MT
suitable for a wide range parts with various shapes and sizes. MT can be
performed with portable equipment or stationary systems. This course
will be useful for those pursuing a certification in NDT as well as for
supervisors, auditors, and others interested in acquiring a comprehensive
understanding of this unique test method.
Penetrant Testing Levels I – II
Penetrant Testing (PT) is considered by some as an extension to VT. This is
a widely used NDT method that is capable of detecting very small discontinuities that are open to the surface and can detect those flaws well
below the VT threshold. Virtually any solid, nonabsorbent object can be
examined with PT. The two major families of Penetrant Tests include visible
and fluorescent penetrants and can be used in remote locations or in the
shop. Considered an effective surface NDT method, it is usually used in
conjunction with a volumetric method such as Radiographic Testing or
Ultrasonic testing. There are a number of techniques that make this method suitable for a wide range of parts, regardless of size or quantity. The
participant will understand these techniques, which will be demonstrated
along with a description of widely used applications. This course will be
especially beneficial to those who require a thorough understanding of
the method as well as those pursuing certification. Managers, engineers
and audit personnel will also find this course very useful.
CRx25P Scanner
This training will cover the Care and Use of the CRx25P Scanner, how to care
for the imaging plates, and how to operate the Rhythm RT and Rhythm
Review software. It also covers an introduction to the principles and theory
of Computed Radiography.
Rhythm Local Archive
This course covers how to:
•Configure Rhythm for archiving on CD/DVD or local hard drive
•Create an archive on CD/DVD or local hard drive, and
•View an archive on CD/DVD using the CD Viewer
4
Radiographic Testing Level II
Radiographic Testing Level II is a continuation of the RT Level I course and
expands on the duties and responsibilities of the RT practitioner. It begins
with a review of the basic Level I subjects and continues with a more
in-depth presentation of how to control the variables to produce an
acceptable radiographic image. Emphasis is placed on how to achieve high
sensitivity through optimizing contrast, definition and film processing. The
quality level of an RT image is established by devices referred to as “Image
Quality Indicators” or IQIs. The acceptability of the radiograph is determined
by the image of these IQIs. The interpretation and evaluation of the
radiograph is a key element of RT and is covered in depth. This course is
essential for those who have completed RT I and want to advance to this
higher certification level.
Rhythm Review 101 ver. 4.2
This is an introductory course for the Rhythm Review software, version 4.2,
with topics ranging including DICONDE, Rhythm RT, Review common tools
and configuration. By the end of this course, the learner will be able to:
•Define DICOM and DICONDE, and articulate the history and development
of the technology
•List the advantages of DICONDE and how those advantages apply to the
Rhythm Software
•Apply DICONDE to real-world situations at work sites, and list the benefits
from DICONDE compliant technology, such as Rhythm
•To navigate the menus, preferences and common features of Rhythm RT
•To Setup Rhythm Rt to be able to accept images from either CR or DXR
type imaging equipment
•Be able to input Component and Technique information completely and
accurately, and be able to establish uniformity between RT and Review for
easy Study, Series and Instance organizing
•To be able to organize the Rhythm Review toolbar with the most common
tools used in the field
•To be able to use the most common tools of Rhythm Review effectively to
examine images
•to be able to use the built-in redundancy of Rhythm Review to most
effectively navigate the interface and set the layout up in an easy and
user-friendly way
•To be able to configure the various viewing properties of Rhythm Review
that will assist in ease of use of the software
•To be able to establish and organize different user profiles for sites with
multiple users
•To be able to establish user preferences that will allow Rhythm Review to
display DICONDE tags, Language preferences, Pop-up menu
configurations and to configure Study Status
Course Name / DESCRIPTION
Course Name / DESCRIPTION
Rhythm Reporting Generator
Ultrasonic Testing Level II
Introduction to Standard and Advanced Reporting tool.
Ultrasonic Testing (UT) Level II is an extension of UT Level I and delves into the
theory and principles to a much greater depth. After a review of the basic UT
Level I subjects, variables such as beam profile, dead, near and far zones,
acoustic impedance, absorption and scattering are presented. Other subjects
essential for performing angle beam inspection of welds, including mode
conversion, refraction, and attenuation, are covered. Calibration of the UT
instruments is demonstrated as well as the examination of several test
specimens. Immersion and through transmission are discussed along with a
variety of other techniques. The evaluation and interpretation of test results
along with the need for complete and accurate test reporting are presented.
This is an essential course for those practitioners who will be pursuing a career
in Ultrasonic Testing and for those striving for certification as a Level II.
Rhythm Review 101 ver. 4.3
This is an introductory course for the Rhythm Review software, version 4.3,
with topics ranging including DICONDE, Rhythm RT, Review common tools
and configuration. By the end of this course, the learner will be able to:
•Define DICOM and DICONDE, and articulate the history and development of
the technology
•List the advantages of DICONDE and how those advantages apply to the
Rhythm Software
•Apply DICONDE to real-world situations at work sites, and list the benefits
from DICONDE compliant technology, such as Rhythm
•To navigate the menus, preferences and common features of Rhythm RT
•To Setup Rhythm Rt to be able to accept images from either CR or DXR type
imaging equipment
•Be able to input Component and Technique information completely and
accurately, and be able to establish uniformity between RT and Review for
easy Study, Series and Instance organizing
•To be able to organize the Rhythm Review toolbar with the most common
tools used in the field
•To be able to use the most common tools of Rhythm Review effectively to
examine images
•To be able to use the built-in redundancy of Rhythm Review to most
effectively navigate the interface and set the layout up in an easy and
user-friendly way
•To be able to configure the various viewing properties of Rhythm Review
that will assist in ease of use of the software
•To be able to establish and organize different user profiles for sites with
multiple users
•To be able to establish user preferences that will allow Rhythm Review to
display DICONDE tags, Language preferences, Pop-up menu configurations
and to configure Study Status
Introduction to Phased Array Ultrasonics
This is an introductory course to Phased Array Ultrasonics.
Ultrasonic Testing Level I
The Ultrasonic Testing (UT) Level I course includes a basic introduction to
the theory and principles of ultrasound, including frequency, velocity, and
wavelength. It addresses the variables related to the propagation,
reflection, and attenuation of sound as well as the responses from
discontinuities. The participant will learn to understand the display and be
able to calibrate the UT instrument and identify the location of reflectors
in various test specimens. UT equipment and transducers are
demonstrated. UT is also used for precise thickness measurements and
the basic procedure for this is also covered. A number of techniques and
applications will also be presented, including discussions on the data
required for precise reporting. This course is essential for those desiring to
enter and specialize in UT. It is also beneficial for those who will not be
practitioners but who want to have a general understanding of the basic
principles of Ultrasonic Testing.
XL Go+ VideoProbe
To familiarize the student with the care and use, main navigation menus, and to
demonstrate the various types of measurements that can be performed using
the XL Go+ VideoProbe System.
Visual Testing Levels I – II
Visual Testing (VT) is the oldest and most widely used Nondestructive
Test method. This online course is appropriate for individuals with little
or no inspection training and is an ideal course to begin one’s career in
NDT. Subjects include illumination requirements, surface conditions, test
specimen attributes to be evaluated, and the various discontinuities and
conditions that may be encountered. Both direct and indirect (remote)
visual techniques are thoroughly presented and demonstrated. The
different visual tools, gages and other measuring devices in addition
to the VT instruments are discussed and demonstrated. A wide range
of common applications are included making this course a must for
anyone considering a future in NDT or inspection fields. This course is
highly recommended for those planning to take other NDT courses or for
personnel who are planning to become certified in VT.
Eddy Current I
The Level I Eddy Current course addresses the theory and principles related
to general surface scanning techniques. In addition, it covers general
aerospace applications. The course and training manual are provided with
graphics from multiple sources with demonstrations usin gtest systems
provided by several manufacturers. This course is based on the body of
knowledge as defined in ANSI/ASNT CP-105. The training also provdes
detailed information and guidance on how to perform a wide range of
inspection applications. Other key applications include:
•Near surface cracking of nonferritic alloys
•Conductivity measurements
•Second-layer corrosion
•Near surface cracking in ferritic alloys
•Near surface flaw detection in ferritic welds
This course meets the recommendations for training as described in SNT-TC-1A.
Eddy Current II
The NDT classroom Level II Eddy Current course addresses the theory
and principles related to general surface scanning techniques including
emphasis on evaluation of test results. In addition, it coveres general
aerospace applications. The course and training manual are provided with
graphics from multiple sources with demonstrations using test systems
provded by several mnaufacturers. This course is based on the body of
knowledge as defined in ANSI/ASNT CP-105. The training also provides
detailed information and guidance on how to perform a wide range of
inspection applications. Other key applications include:
•Near surface cracking of non ferritic alloys
•Conductivity measurement
•Second-layer corrosion
•Near surface flaw detection in ferritic welds- near surface cracking in
ferritic alloys
•Bolt hole testing
•Cracks under fasteners/ring probe
•Cracks under fasteners/sliding probe
•Near surface cracking in ferritic alloys
This course meets the recommendations for training as described in SNT-TC-1A.
5
Educational Collaboration
Knowledge is a journey of discovery that never ends.
That is why we collaborate with universities, colleges, and industry
leaders to make sure we are on the forefront of new NDT techniques
and technologies. GE’s significant resources—such as GE Global
Research and our Customer Solutions Centers—help forge the strong
relationships that provide the scale necessary to learn,
develop, and shape the NDT industry.
If you have a challenge to overcome or you are ready to explore,
we invite you to join us on this journey.
Pledge of Excellence
Our commitment to improving the skills of our customers extends to
our employees as well. Investing in the education of our world-class
NDT teams, across our portfolio of offerings, allows us to provide true
experts in the inspection industry.
www.geinspectionacademy.com
*Trademark of the General Electric Company.
©2014, General Electric Company. All rights reserved.
We reserve the right to technical modifications
without prior notice.
GEA20030A (06/2014)