MN4GA1/2 Series Individual wiring block manifold Body porting

Individual wiring block manifold
Body porting
MN4GA1/2 Series
• Applicable cylinder bore size: 20 to 80 mm
CAD DATA AVAILABLE.
Manifold common specifications
Electrical specifications
Descriptions
Descriptions
Manifold type
Block manifold
Installation method
DIN rail mount type
Air supply/exhaust air method
Common supply/exhaust (check valve incorporated)
Pilot exhaust method
Main/pilot valves' common exhaust (pilot exhaust check valve incorporated)
Piping direction
Valve top direction
Working fluid
Compressed air
Pilot operated soft spool valve
Valve and solenoid type
Min. working pressure MPa
0.2 (2,3-position)
0.7
Max. working pressure MPa
1.05
Withstanding pressure MPa
Ambient temperature
°C
-5 to 55
-5 to 55
Fluid temperature
°C
Manual override
Non-locking/locking type
Not required
Lubrication
Note 1
Protection structure Note 2
Dust proof
Vibration/impact
m/s2
50 or less/300 or less
Not to be subject to corrosive gas
Working environment
Rated
DC
voltage
V AC
Fluctuation range
Holding
DC24
current
DC12
Note 3.
A AC100
Power conDC24
sumption
Note 3.
W DC12
Apparent power VA AC100
Heat proof class
Temperature rise °C
Surge suppressor
Indicator
12, 24
100
±10%
0.023(0.025)
0.046(0.050)
0.010(0.012)
0.55(0.6)
0.55(0.6)
1.0(1.2)
B
50
Option
(Option) indicator light
Note 3. For indicator light, refer to the value in
( ).
Note 1.
For lubrication, please use turbine oil Class 1 ISOVG32.
Too much lubrication, intermittent lubrication may cause unstable operation.
Note 2.
Protection structure is dust proof, but not drip proof.
Not to be subject to water drip, oil etc.
<Reference> Pressure unit is MPa. Conversion ratio is 1MPa=10.1972kgf/cm2.
Please refer to Page 244
about JIS symbol.
Individual specifications
Descriptions
MN3GA1/MN4GA1
Max. station number
MN3GA2/MN4GA2
24 station
20 station
Port A/B
Push in joint 4, 6 mm dia.
Push in joint 4, 6, 8 mm dia.
M5
Rc1/8
Port P/R
Push in joint 6, 8, 6.4 mm dia.
Push in joint 8,10 mm dia.
Port size
Refer to " 3 About installation attitude" on Page 82 about DIN rail mount.
Please refer to Page 250 about mass.
MN3GA1/MN4GA1
Descriptions
P → A/B
Effective
Port size
sectional area 2-position
mm2 3-position
Port A/B
A/B → R
MN3GA2/MN4GA2
A/B → R
P → A/B
Push in joint 8 mm dia.
Push in joint 6 mm dia.
5.0
4.0(5.5)
11
9.0(12)
All ports closed
5.0
5.5
10
10
ABR connection
5.0
4.0(5.5)
10
9.0(12)
PAB connection
6.0
5.5
13
10
• Effective sectional area of 2-position and ABR connection is the value when check valve incorporated.
• When no check valve installed, refer to the value in ( ).
MN3GA1/MN4GA1
Descriptions
MN3GA2/MN4GA2
When OFF
When ON
When OFF
When ON
12
19
Response time 2-position
Single
12
ms
Double
9
-
18
-
ABR connection
8
15
17
30
3-position
19
The value of light, surge suppressor is shown. Response time is the value at supply pressure 0.5MPa, 20°C, not lubricated. The value varies depending on pressure and oil quality.
248
MN4GA1/2 Series
Individual wiring type block manifold: Body porting
How to order
Manifold model No.
10
3
3
C6
E2 H
3
A Solenoid position
Model
Symbol
Descriptions
A Solenoid position
2-position single
1
2-position double
2
3-position all ports closed
3
3-position ABR connection
4
3-position PAB connection
5
2-position single solenoid, normally closed
1
11 2-position single solenoid, normally open
Mix manifold
8
Port size (Port A/B)
C4 4 mm push in joint
C6 6 mm push in joint
C8 8 mm push in joint
CX Mix push in joint
M5 M5 female thread
06 Rc1/8
N4GA2/4GA2
E2 H
Discrete solenoid valve
4GA1 1 9
Discrete valve block
with solenoid valve
N4GA1/4GA1
C6
Manifold
3 port valve 5 port valve Discrete solenoid valve
Discrete valve block with solenoid valve
N4GA1 1 0
Model
• Complete "manifold specification sheet"
(Page 306 to 308).
N3GA2/3GA2
E2 H
N3GA1/3GA1
C6
MN3GA1
MN3GA2
MN4GA1
MN4GA2
MN4GA1 1 0
4SA/B0
4SA/B1
4GA/B
MN4GA/B
4GA/B
(master)
MN3S0/
MN4S0
B
B Port size
Note 1
C Electric connection
Blank Grommet lead wire (300mm)
Note 2
surge suppressor/indicator light
B DIN terminal box (Pg7)
E-connector (up/lateral common)
E0
Lead wire (300mm)
E00 Lead wire (500mm)
E01 Lead wire (1000mm)
E02 Lead wire (2000mm)
E03 Lead wire (3000mm)
E2
Lead wire (300mm)
surge suppressor/light
E20 Lead wire (500mm)
surge suppressor/light
E21 Lead wire (1000mm)
surge suppressor/light
E22 Lead wire (2000mm)
surge suppressor/light
E23 Lead wire (3000mm)
surge suppressor/light
E0N No lead wire (no socket)
E2N No lead wire (no socket)
surge suppressor/light
E3
No lead wire (socket/terminal attached) surge suppressor/light
E1
No lead wire (socket/terminal attached)
EJ-connector (socket with cover, radial/axial common)
E01J Lead wire (1000mm)
E02J Lead wire (2000mm)
E03J Lead wire (3000mm)
E21J Lead wire (1000mm)
surge suppressor/light
E22J Lead wire (2000mm)
surge suppressor/light
E23J Lead wire (3000mm)
indicator light
C Electric connection
Station #
1
1 station
to
to
24 24 station (max. station number of MN3GA2/MN4GA2 is 20.)
E
E Station #
F Voltage
4KA/B
4F
PV5/
CMF
3MA/B0
3PA/B
P/M/B
NP/NAP/
NVP
4F**0E
HMV/
HSV
Uniwire
system
SKH
PCD/
FS/FD
Individual wiring block manifold
Precautions for selection guide
Note 1. Designate port size of Port P/R in supply
and exhaust block model No. on the manifold specification sheet .
Note 2. AC100V is not available for grommet lead
wire specifications.
Note 3. For 3-position all ports closed and PAB
connection, check valve specifications (H)
are not available.
Note 4. Consult with CKD about vacuuming of
external pilot (K).
4L2-4/
LMF0
Voltage
1
AC100V (rectified bridge incorporated)
3
DC24V
4
DC12V
F
is not available.
249
3, 5 port pilot operated valve
D Option
Blank No option
Check valve (standard)
Note 3
H
External pilot
Note 4
K
Ozone/coolant proof
A
F
Filter incorporated in Port A/B (Port P: Provided as STD)
D Options
4TB
MN4GA1/2 Series
Individual wiring type block manifold: Body porting
Explanation of manifold components and parts list
4
2
77
2
6
6
5
Whe
Tigh n fixin
ten g, ga
set th
scre er re
ws tain
with er to
1.4N dire
·a m ctio
torq n
ue
33
afte, fit the
r co jaw
nfirm to
atio rail.
n.
22
1
Main parts list (please refer to Page 249 to 303 about details.)
No.
Components name
Model No. (e.g.)
No.
Components name
Model No. (e.g.)
1
End block L
N4G1-EL
5
Partition block
N4G1-S
2
Discrete valve block
N4GA1-V1
6
Supply and exhaust block
N4G1-Q-8
3
Discrete valve block with solenoid valve N4GA110-C6-H-3
7
End block R
N4G1-ER
4
Electromagnetic valve body
4GA119-C6-H-3
A type individual wiring mass
4GA1
(g)
Block type
Mass
Valve block with solenoid valve
N3GA110-C6NC
73
N3GA1110-C6NO
73
N4GA110-C6
73
N4GA120-C6
88
3
Valve block with masking plate
N4GA1 45 0-C6
90
N4GA1-MP
34
Block type
Mass
Supply and exhaust block
End block
Partition block
N4G1-Q-8
63
N4G1-QK-8
68
N4G1-E *
57
N4G1-EX *
57
N4G1-S
45
4GA2
(g)
Block type
Mass
Valve block with solenoid valve
N3GA210-C8NC
141
N3GA2110-C8NO
141
N4GA210-C8
141
N4GA220-C8
156
3
N4GA2 45 0-C8
N4GA2-MP
Valve block with masking plate
168
Block type
Mass
Supply and exhaust block
N4G2-Q-10
N4G2-QK-10
End block
Partition block
99
104
N4G2-E *
83
N4G2-EX *
84
N4G2-S
60
66
Repair parts and related part list
No.
Parts name
Model No.
No.
4G-[Electric connection] -*-COIL -[Voltage]
-
Coil assembly
Page 249
Select according to C Electric connection.
4 dia. straight type
4G1-JOINT-C4
4G1 6 dia. straight type
4G1-JOINT-C6
Cartridge type
-
quick connector
and related parts
4G2
250
-
Blank: Standard
A: Ozone proof
Plug cartridge
4G1-JOINT-CPG
4 dia. straight type
4G2-JOINT-C4
6 dia. straight type
4G2-JOINT-C6
8 dia. straight type
4G2-JOINT-C8
Plug cartridge
4G2-JOINT-CPG
Parts name
Model No.
E-connector
4G - SOCKET ASSY - [Electric connection]
- [Voltage]
Socket assembly
EJ-connector
-
Socket assembly
DIN terminal box assembly
4G - SOCKET ASSY - [Electric connection]
4G - TERMINAL BOX - [Voltage]
For 6 dia: SLW-H6
Silencer
For 8 dia: SLW-H8
For 10 dia: SLW-H10
MN4GA1 Series
Individual wiring type block manifold: Body porting
Dimensions
MN4GA1
(File name: Page 314 or Ending 19)
• Grommet lead wire (blank)
4SA/B0
2
2
2
B
4
4
88.5
35
4
5.5
58
(m-override pos.)
56
(m-override pos.)
48
(ma-override pos.)
4
A
2
2
11.5
2
Push in joint 4,6 dia. (selection)
4 (A) port
Push in joint 4,6 dia. (selection)
2 (B) port
Push in joint 6,6.4, 8 dia. (selection)
1 (P) port
M5
2 (B) port
4GA/B
(master)
MN3S0/
MN4S0
4TB
4L2-4/
LMF0
4KA/B
4F
20
49
Masking
plate
4GA/B
PV5/
CMF
14
69.5 (push in joint 6 dia.)
69 (push in joint 4 dia.)
59(M5)
M5
4 (A) port
4SA/B1
MN4GA/B
34.5
B
2
108.5 (3-position)
100.5 (double)
93.5 (single)
When
Tightefixing, gat
n set her
screwsretaine
with r to dire
1.4N· ctio
m torqn
ue afte, fit the
r con jaw to
firmatiorail.
n.
71 (when cover of
manual override open)
63.5
60.5
2
When fixing, gather retainer to direction , fit the jaw to rail.
Tighten set screws with 1.4N· m torque after confirmation.
Lead wire length 300
(AWG#26, O.D. 1.35)
12.8 (push in joint 4,6 dia.)
13.5 (M5)
A
28 (push in joint 4,6 dia.)
27.5 (M5)
4
L2 = L1 + (40 to) Refer to page 304.
L3 = L2 - 12.5
L1 = (10.5 X n) + (16 X m) + (10.5 X l) +42
n: Valve block station No., m: Supply and exhaust
block quantity, l: Partition block quantity
20 10 11 10.5 10.5
16 11 10
End block L
Valve block
Supply and
exhaust block
End block R
3MA/B0
Push in joint 6,6.4, 8 dia.
(selection) 3/5 (R) port
3PA/B
• E-connector type (E)
• EJ-connector type (E**J)
P/M/B
NP/NAP/
NVP
4F**0E
HMV/
HSV
93.5 (single)
(Connector radial)
109 (double) 117 (3-position)
(Connector radial)
When fixing, gather retainer to Direction
, fit the jaw to rail.
Tighten set screws with 1.4N· m torque after confirmation.
169.5 (double) 177.5 (3-position)
(Connector axial)
93.5 (single)
(Connector radial)
109 (double) 117 (3-position)
(Connector radial)
When fixing, gather retainer to direction , fit the jaw to rail.
Tighten set screws with 1.4N· m torque after confirmation.
98.5 (single)
(Connector axial)
124 (single)
(Connector axial)
62.5
(Connector axial)
93.5
(Connector radial)
PCD/
FS/FD
Individual wiring block manifold
62.5
(connector axial)
67.5
(connector radial)
SKH
Note: Figure of E-connector (E), EJ-connector (E**J) shows dimensions of DC specifications.
For AC specifications, valve overall length is single: 3.5mm longer, while double/3-position: 7mm longer.
251
3, 5 port pilot operated valve
118 (double) 126 (3-position)
(Connector axial)
Uniwire
system
MN4GA2 Series
Individual wiring type block manifold: Body porting
Dimensions
MN4GA2
(File name: Page 314 or Ending 19)
• Grommet lead wire (blank)
L2 = L1 + (40 to) Refer to page 304.
L3 = L2 - 12.5
2B
2B
Rc1/8
2 (B) port
17
25
Masking plate
Push in joint 4,6, 8 dia. (selection)
4 (A) port
Push in joint 4,6, 8 dia. (selection)
2 (B) port
Push in joint 8,10 dia. (selection)
1 (P) port
60.5
2B
End block L
Valve block
Supply and
exhaust block
End block R
Push in joint 8,10 dia. (selection)
3/5 (R) port
74.5
70.5
2
When fixing, gather retainer to direction , fit the jaw to rail.
Tighten set screws with 1.4N· m torque after confirmation.
14.6 (push in joint 4,6, 8 dia.)
16 (Rc1/8)
95.5
41.5
2B
92
(push in joint 4,6, 8 dia. common)
76.5(Rc1/8)
5.5
35
123 (3-position)
111.5 (double)
101.5 (single)
78.5
(manual override position)
75
(manual override position)
67
(manual override position)
4A
4A
Rc1/8
4 (A) port
252
4A
_,
afte fit the
r con jaw
firm to rail.
atio
n.
1.5
L1 = (16 X n) + (18 X m) + (10.5 X l) +47
n: Valve block station No., m: Supply and
exhaust block quantity, l: Partition block quantity
20 10 13.5 16 16
18 13.5 10
4A
2B
Wh
Tighen fixin
ten g, gath
set
scre er reta
ws iner
with to
1.4N dire
· m ction
torq
ue
Lead wire length300
(AWG#26, O.D. 1.35)
34 (push in joint 4,6, 8 dia.)
33.5 (Rc1/8)
2B
2B
11 (push in joint 8 dia.)
17 (push in joint 10 mm)
2B
4A
, fit the jaw to rail.
72.5
(Connector axial)
77
(Connector radial)
72.5
(connector axial)
103
(connector radial)
Note: Figure of E-connector (E), EJ-connector shows dimensions of DC specifications.
For AC specifications, valve overall length is single: 3.5mm longer, while double/3-position: 7mm longer.
• DIN terminal box type (B)
Reduced wiring not available.
253
3, 5 port pilot operated valve
Individual wiring block manifold
108.7
108.5 (single)
(connector radial)
128 (double) 140 (3-position)
(connector radial)
139 (single)
(connector axial)
188 (double) 200 (3-position)
(connector axial)
128 (double) 140 (3-position)
(Connector radial)
118 (single)
(Connector radial)
Tighten set screws with 1.4N? m torque after confirmation.
When fixing, gather retainer to Direction
• E-connector type (E)
119.5 (single)
(DIN terminal box intrinsic direction)
149.5 (double) 161 (3-position)
(DIN terminal box intrinsic direction)
When fixing, gather retainer to direction
, fit the jaw to rail.
Tighten set screws with 1.4N· m torque after confirmation.
172.5 (double)
184 (3-position)
(DIN terminal box extrinsic direction)
131 (single)
(DIN terminal box extrinsic direction)
DC
24
124 (single)
(Connector axial)
137 (double) 149 (3-position)
(Connector axial)
MN4GA2 Series
Individual wiring type block manifold: Body porting
Dimensions
• EJ-connector type (E**J)
4SA/B0
4SA/B1
4GA/B
MN4GA/B
4GA/B
(master)
MN3S0/
MN4S0
4TB
4L2-4/
LMF0
4KA/B
4F
PV5/
CMF
3MA/B0
3PA/B
P/M/B
NP/NAP/
NVP
4F**0E
HMV/
HSV
Uniwire
system
SKH
PCD/
FS/FD