Vertical is ingenious.
Building on the proven – committed to innovation.
VDZ – Vertical CNC lathes.
· VDZ 80 / VDZ 80 DS
· VDZ120 / VDZ 120 DS
· VDZ 320 / VDZ 320 DS
· VDZ 420 / VDZ 420 DS
WDZ – Vertical shaft lathing centre.
· WDZ 250 + variations
Table of contents
VDZ 80
VDZ 80 DS
Page 04 / 05
VDZ 120
VDZ 120 DS
Page 06 / 07
VDZ 320
VDZ 320 DS
Page 08 / 09
VDZ 420
VDZ 420 DS
Page 10/ 11
WDZ 250
+ variations
Page 12-15
Scherer Feinbau. Professional machines. Machine professionals.
Performance, efficiency, precision. The highest standards are indispensable prerequisites if
you want to be successful in global competition – extremely sensitive precision engineering
with top ergonomics and flawless maintenance are required, particularly for manufacturing
processes.
As specialists for automation and workpiece clamping, Scherer Feinbau GmbH offer attractive
all-inclusive solutions in this segment. It is no coincidence that well-known representatives of
the automotive industry, for example, have been relying on innovative technology by Scherer for
over 30 years.
This trust has been well-earned: after all, Scherer Feinbau GmbH work just as precisely as the
machines that they manufacture – professionally, flexibly and fast!
3
VDZ 80 single/twin-shaft
Effective and economically unbeatable
This machine design has proven itself successfully at well-known customers in the automotive industry in the
field of small, high-precision components.
· wide range of automation possibilities: circulating pallet conveyor, NC shuttle
· integration of measurement, cleaning and palletting: robot solution
· low space requirements
4
Workpieces
The VDZ 80 and VDZ 80 DS machines are suitable for workpieces
such as gear wheels, sliding collars, pump components, flanges,
synchronising rings, bearing rings and components for medical
technology.
5
VDZ 120 single/twin-shaft
Very simple and fast conversion
Like all Scherer models, this machine is available in right and left-hand
versions. The combination of both versions results in the twin-shaft
VDZ 120 DS – the machine for the two-sided machining that is very often required.
· short traverse paths – very fast loading and unloading
· wide range of automation possibilities due to a wide, continuous manipulation range
· optimum machine configuration for multi-machine operation
· low space requirements
· easily accessible working chamber with space for additional tools
· latest drive technology – 300 Nm
6
Workpieces
The VDZ 120 and VDZ 120 DS machines are suitable for workpieces
such as gear wheels, sliding collars, pump components, flanges,
synchronising rings, bearing rings and pivot bolts.
7
VDZ 320 single/twin-shaft
The multi-functionally useable production cell for lathing, drilling, milling,
gear tooth forming and grinding of components
· stable cast construction with mineral concrete filling for optimum damping behaviour
and optimum swarf disposal
· turret integrated in the housing
· latest drive technology, synchronised shaft with up to 795 Nm torque
· high-precision, in-process measurement
· very easily accessible working and service chamber
· wide range of automation possibilities for large and small series
· Y-axis +- 80 mm
· ball race milling device / hard and soft VDZ 320 KBF
8
Workpieces
The VDZ 320 and VDZ 320 DS machines are suitable for workpieces such as brake discs, hubs, wheel hubs, knuckles, universal
joint yokes and ball hubs.
9
VDZ 420 single/twin-shaft
Predestined and proven in the field of brake discs, differential cages, clutches
This machine type is used by customers from the automotive industry.
· stable cast construction
· latest drive technology and gearbox – synchronised shaft A11 with up to 2000 Nm torque.
· high-precision, in-process measurement
· very easily accessible working and service chamber
· wide range of automation possibilities for large and small series
10
Workpieces
The VDZ 420 and VDZ 420 DS machines are suitable for workpieces
such as car brake discs, gearbox parts for commercial vehicles,
differential cages, hubs and wheel hubs.
11
WDZ 250 / WDZ 250 Duo
The effective shaft lathing machine
The WDZ 250 is modularly designed and can be equipped with up to four tool carriages.
The constructional design allows the use of up to two independent collar plates and the integration of
technological procedures such as drilling, milling, grinding and finishing.
The fundamental advantage of this solution is that the substitution of gantry loaders or internal loading
systems is dispensed with. Loading and unloading takes place via special grippers in the tool turret.
This advantage reduces investment costs, space requirements, charging time and hence workpiece costs.
· available in different stages of expansion
· very simple, economic automation
· loading and unloading take place by means of the gripper on the turret and can
take place simultaneously
· very short secondary process times
· slim, space-saving machine that can be combined to form production cells.
· optimum, ergonomic conditions for the operator
12
Workpieces
The WDZ 250 and WDZ 250 Duo machines are suitable for camshafts, stub shafts, gearbox shafts, main and auxiliary shafts and
crankshafts.
13
The Variations of the WDZ.
WDZ base Z2 - Z5
Z2
Z2
•
•
Main shaft directly-driven motor shaft
Shaft head with short cone Motor type
Nominal power (100%ED)
Nominal torque (100% ED)
Nominal rotary speed
Maximum rotary speed
Shaft bore
DIN 55026
kW
Nm
U/min
U/min
mm
A8
synchron
38
300
1200
4000
65
DIN 55026
kW
Nm
U/min
U/min
mm
A8
synchron
38
300
1200
4000
65
•
Fach
DIN 69880
12
40
•
Fach
DIN 69880
12
40
Fach
DIN 69880
2 x 12
40
HSK A 63
2x3
HSK A 63
2x3
SK
40
SK
40
Gegenspindel Direkt angetriebene Motorspindel
Shaft head with short cone Motor type
Nominal power (100%ED)
Nominal torque (100% ED)
Nominal rotary speed
Maximum rotary speed
Shaft bore
Tool turret top left driven or not driven
Disc turret
Cylinder shaft receptacle
Tool turret top centre driven or not driven
Disc turret
Cylinder shaft receptacle
Tool turret top right driven or not driven
Disc turret
Cylinder shaft receptacle
•
Molding module top left
Tool fitting
Molding module top right
Tool fitting
Upper tailstock
Location
Lower tailstock
Location
•
Steady rest
Back rest
•
Machine dimensions
Length
Width
Height
Weight approx.
mm
mm
mm
kg
3900
1320
4000
7000
3900
1320
4000
7000
Z3
Z3
Z5
links
•
•
Z5
rechts
links
•
•
rechts
•
•
links
rechts
•
•
•
Z5
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
3900
1800
4000
16000
3900
1800
4000
16000
3900
2920
4000
23000
•
3900
2920
4000
23000
3900
2920
4000
23000
Made in Germany
Serienmotive...
Professional, customised and integrated.
Complete solutions, individually on customer request, from the island-site solution to the fully
automatic production line – that marks our understanding of innovative production systems as
economical solution for your production.
Our vertical range of manufacture makes possible to receive all from one source, from the
handling system over the automation of the supply up to the measurement of the workpieces.
Sophisticated engineers plan production centers and modules for you – you achieve in
consequence, considerable cost reduction and increase in accuracy.
Challenge us!
At a glance. Technical specifications.
VDZ 80 | VDZ 80 DS
VDZ 120 | VDZ 120 DS
VDZ 320 | VDZ 320 DS
VDZ 420 | VDZ 420 DS
mm
mm
mm
250
175
189
400
220
380
400
325
550
600
550
715
mm
mm
mm
mm
mm
mm
mm
mm
kN
mm
99
-10
280
280
10/90
175
6/6
32/32
360
-16
740
290/350
270
390/450
120/180
220
6/6
32/32
500
-50
1200
410
320
530
200
325
6/6
40/32
1017
-10
1735
443
384
583
159
550
6/12
50/40
30
30
60
30
60
30
60
30
A4
synchronous
0,0692
Grease
Roller bearing
602
17 / 22 / 25
100 / 129 / 149
1600
7000
85
52
A5
synchronous
0,148
Grease
Roller bearing
688
29 / 37 / 43
200 / 258 / 285
1400
6500
90
50
A6
synchronous
0,24
Grease
Roller bearing
789
38 / 48 / 56
300 / 387 / 440
1200
5500
120
75
A8
synchronous
0,768
Grease
Roller bearing
935
64,4 / 78 / 80
820 / 1100 / 1250
750
3500
160
95
-
A6
synchronous
0,24
Grease
Roller bearing
789
38 / 48 / 56
300 / 387 / 440
1200
5500
120
75
A8
synchronous
0,24
Grease
Roller bearing
789
38 / 48 / 56
300 / 387 / 440
1200
5500
160
75
A11 Gearbox shaft
synchronous
1,35
Grease
Roller bearing
1217
64,4 / 78 / 80
1:1 820/ 1100/ 1250 |1:3 2460/ 3300/ 3850
1:1 950 / 1:3 316
1:1 2500 / 1:3 1400
200
95
yes
yes
yes
yes
U/min
U/min
kW
Nm
12
25
220
500
140
1:1
7200
3000
2,29
35
12/8
30/40
270/270
600/600
165/165
1:1
6000
3000
3,3
50
12
40
320
800
240
1:1
7900
4500
12,7
90
12
50
380
800
210
1:1
7900
4500
12,7
90
12/8
mm
mm
mm
12
25
220
500
140
12
40 optional C4/C5
320
800
240
12
50 optional C4/C5
380
800
210
2420
2160
2720
7000
3400
2276
3433
16800
Carriage stroke
Circulation diameter over track cover
Swing diameter
Carriage stroke X in the working chamber with
closed cover
Carriage stroke X in the working chamber, manipulation
Carriage travel X over centre of turret (-)
Carriage travel X overall
Carriage travel Z (shaft stop – dividing wall)
Carriage travel Z
Distance shaft stop turret max.
Distance shaft stop turret min.
Chuck diameter
Feeding force X / Z at 100 % ED / 40 % ED
Ballscrew shaft Ø X / Z
270/370 Long Neck
Traverse speed
Rapid traverse speed X right / left
Rapid traverse speed Z right / left
m/min
m/min
Directly-driven motor shaft, standard
Shaft head with short cone (DIN 55026)
Motor type
Moment of inertia (shaft)
Bearing lubrication
Bearing type
Length from spindle nose to clamping cylinder flange
Nominal power 100 % ED / 40 % ED / 25% ED
Nominal torque 100 % ED / 40 % ED / 25% ED
Nominal rotary speed
Maximum rotary speed
Diameter in front bearing
Shaft bore
kgm²
mm
kW
Nm
rpm
rpm
mm
mm
Directly-driven motor shaft, option
Shaft head with short cone (DIN 55026)
Motor type
Moment of inertia (shaft)
Bearing lubrication
Bearing type
Length from spindle nose to clamping cylinder flange
Nominal power 100 % ED / 40 % ED / 25% ED
Nominal torque 100 % ED / 40 % ED / 25% ED
Nominal rotary speed
Maximum rotary speed
Diameter in front bearing
Shaft bore
kgm²
mm
kW
Nm
rpm
rpm
mm
mm
Other tool supports
Block tools
Tool turret, driven
Disc turret (Compartment)
Cylinder shaft receptacle (DIN 69880)
Width across flats
Tilting circle
Max. tool length
Transmission ratio
Maximum perm. rotary speed
Nominal rotary speed
Nominal power
Maximum torque
mm
mm
mm
Tool turret, not driven
Disc turret (Compartment)
Cylinder shaft receptacle (DIN 69880)
Width across flats
Tilting circle
Max. tool length
30/40 optional C3/C4/C5
270
600
165
Machine dimensions
Length
Width
Height
Weight approx.
mm
mm
mm
kg
1220
1420
2300
4500
|
|
|
|
2440
1420
2300
9000
3700
2160
2720
7000
|
|
|
|
3700
2160
2720
14000
|
|
|
|
4840
2160
2720
14000
| 6900
| 2276
| 3433
| 2x16800
Scherer Feinbau GmbH
Frankenstraße 2 · D-63776 Mömbris · PO Box 52 · D-63774 Mömbris
Phone: 0 60 29 / 7 08 0 · Fax: 0 60 29 / 7 08 10
[email protected] · www.scherer-feinbau.de