Vertical is ingenious. Building on the proven – committed to innovation. VDZ – Vertical CNC lathes. · VDZ 80 / VDZ 80 DS · VDZ120 / VDZ 120 DS · VDZ 320 / VDZ 320 DS · VDZ 420 / VDZ 420 DS WDZ – Vertical shaft lathing centre. · WDZ 250 + variations Table of contents VDZ 80 VDZ 80 DS Page 04 / 05 VDZ 120 VDZ 120 DS Page 06 / 07 VDZ 320 VDZ 320 DS Page 08 / 09 VDZ 420 VDZ 420 DS Page 10/ 11 WDZ 250 + variations Page 12-15 Scherer Feinbau. Professional machines. Machine professionals. Performance, efficiency, precision. The highest standards are indispensable prerequisites if you want to be successful in global competition – extremely sensitive precision engineering with top ergonomics and flawless maintenance are required, particularly for manufacturing processes. As specialists for automation and workpiece clamping, Scherer Feinbau GmbH offer attractive all-inclusive solutions in this segment. It is no coincidence that well-known representatives of the automotive industry, for example, have been relying on innovative technology by Scherer for over 30 years. This trust has been well-earned: after all, Scherer Feinbau GmbH work just as precisely as the machines that they manufacture – professionally, flexibly and fast! 3 VDZ 80 single/twin-shaft Effective and economically unbeatable This machine design has proven itself successfully at well-known customers in the automotive industry in the field of small, high-precision components. · wide range of automation possibilities: circulating pallet conveyor, NC shuttle · integration of measurement, cleaning and palletting: robot solution · low space requirements 4 Workpieces The VDZ 80 and VDZ 80 DS machines are suitable for workpieces such as gear wheels, sliding collars, pump components, flanges, synchronising rings, bearing rings and components for medical technology. 5 VDZ 120 single/twin-shaft Very simple and fast conversion Like all Scherer models, this machine is available in right and left-hand versions. The combination of both versions results in the twin-shaft VDZ 120 DS – the machine for the two-sided machining that is very often required. · short traverse paths – very fast loading and unloading · wide range of automation possibilities due to a wide, continuous manipulation range · optimum machine configuration for multi-machine operation · low space requirements · easily accessible working chamber with space for additional tools · latest drive technology – 300 Nm 6 Workpieces The VDZ 120 and VDZ 120 DS machines are suitable for workpieces such as gear wheels, sliding collars, pump components, flanges, synchronising rings, bearing rings and pivot bolts. 7 VDZ 320 single/twin-shaft The multi-functionally useable production cell for lathing, drilling, milling, gear tooth forming and grinding of components · stable cast construction with mineral concrete filling for optimum damping behaviour and optimum swarf disposal · turret integrated in the housing · latest drive technology, synchronised shaft with up to 795 Nm torque · high-precision, in-process measurement · very easily accessible working and service chamber · wide range of automation possibilities for large and small series · Y-axis +- 80 mm · ball race milling device / hard and soft VDZ 320 KBF 8 Workpieces The VDZ 320 and VDZ 320 DS machines are suitable for workpieces such as brake discs, hubs, wheel hubs, knuckles, universal joint yokes and ball hubs. 9 VDZ 420 single/twin-shaft Predestined and proven in the field of brake discs, differential cages, clutches This machine type is used by customers from the automotive industry. · stable cast construction · latest drive technology and gearbox – synchronised shaft A11 with up to 2000 Nm torque. · high-precision, in-process measurement · very easily accessible working and service chamber · wide range of automation possibilities for large and small series 10 Workpieces The VDZ 420 and VDZ 420 DS machines are suitable for workpieces such as car brake discs, gearbox parts for commercial vehicles, differential cages, hubs and wheel hubs. 11 WDZ 250 / WDZ 250 Duo The effective shaft lathing machine The WDZ 250 is modularly designed and can be equipped with up to four tool carriages. The constructional design allows the use of up to two independent collar plates and the integration of technological procedures such as drilling, milling, grinding and finishing. The fundamental advantage of this solution is that the substitution of gantry loaders or internal loading systems is dispensed with. Loading and unloading takes place via special grippers in the tool turret. This advantage reduces investment costs, space requirements, charging time and hence workpiece costs. · available in different stages of expansion · very simple, economic automation · loading and unloading take place by means of the gripper on the turret and can take place simultaneously · very short secondary process times · slim, space-saving machine that can be combined to form production cells. · optimum, ergonomic conditions for the operator 12 Workpieces The WDZ 250 and WDZ 250 Duo machines are suitable for camshafts, stub shafts, gearbox shafts, main and auxiliary shafts and crankshafts. 13 The Variations of the WDZ. WDZ base Z2 - Z5 Z2 Z2 • • Main shaft directly-driven motor shaft Shaft head with short cone Motor type Nominal power (100%ED) Nominal torque (100% ED) Nominal rotary speed Maximum rotary speed Shaft bore DIN 55026 kW Nm U/min U/min mm A8 synchron 38 300 1200 4000 65 DIN 55026 kW Nm U/min U/min mm A8 synchron 38 300 1200 4000 65 • Fach DIN 69880 12 40 • Fach DIN 69880 12 40 Fach DIN 69880 2 x 12 40 HSK A 63 2x3 HSK A 63 2x3 SK 40 SK 40 Gegenspindel Direkt angetriebene Motorspindel Shaft head with short cone Motor type Nominal power (100%ED) Nominal torque (100% ED) Nominal rotary speed Maximum rotary speed Shaft bore Tool turret top left driven or not driven Disc turret Cylinder shaft receptacle Tool turret top centre driven or not driven Disc turret Cylinder shaft receptacle Tool turret top right driven or not driven Disc turret Cylinder shaft receptacle • Molding module top left Tool fitting Molding module top right Tool fitting Upper tailstock Location Lower tailstock Location • Steady rest Back rest • Machine dimensions Length Width Height Weight approx. mm mm mm kg 3900 1320 4000 7000 3900 1320 4000 7000 Z3 Z3 Z5 links • • Z5 rechts links • • rechts • • links rechts • • • Z5 • • • • • • • • • • • • • • • • • • • • • 3900 1800 4000 16000 3900 1800 4000 16000 3900 2920 4000 23000 • 3900 2920 4000 23000 3900 2920 4000 23000 Made in Germany Serienmotive... Professional, customised and integrated. Complete solutions, individually on customer request, from the island-site solution to the fully automatic production line – that marks our understanding of innovative production systems as economical solution for your production. Our vertical range of manufacture makes possible to receive all from one source, from the handling system over the automation of the supply up to the measurement of the workpieces. Sophisticated engineers plan production centers and modules for you – you achieve in consequence, considerable cost reduction and increase in accuracy. Challenge us! At a glance. Technical specifications. VDZ 80 | VDZ 80 DS VDZ 120 | VDZ 120 DS VDZ 320 | VDZ 320 DS VDZ 420 | VDZ 420 DS mm mm mm 250 175 189 400 220 380 400 325 550 600 550 715 mm mm mm mm mm mm mm mm kN mm 99 -10 280 280 10/90 175 6/6 32/32 360 -16 740 290/350 270 390/450 120/180 220 6/6 32/32 500 -50 1200 410 320 530 200 325 6/6 40/32 1017 -10 1735 443 384 583 159 550 6/12 50/40 30 30 60 30 60 30 60 30 A4 synchronous 0,0692 Grease Roller bearing 602 17 / 22 / 25 100 / 129 / 149 1600 7000 85 52 A5 synchronous 0,148 Grease Roller bearing 688 29 / 37 / 43 200 / 258 / 285 1400 6500 90 50 A6 synchronous 0,24 Grease Roller bearing 789 38 / 48 / 56 300 / 387 / 440 1200 5500 120 75 A8 synchronous 0,768 Grease Roller bearing 935 64,4 / 78 / 80 820 / 1100 / 1250 750 3500 160 95 - A6 synchronous 0,24 Grease Roller bearing 789 38 / 48 / 56 300 / 387 / 440 1200 5500 120 75 A8 synchronous 0,24 Grease Roller bearing 789 38 / 48 / 56 300 / 387 / 440 1200 5500 160 75 A11 Gearbox shaft synchronous 1,35 Grease Roller bearing 1217 64,4 / 78 / 80 1:1 820/ 1100/ 1250 |1:3 2460/ 3300/ 3850 1:1 950 / 1:3 316 1:1 2500 / 1:3 1400 200 95 yes yes yes yes U/min U/min kW Nm 12 25 220 500 140 1:1 7200 3000 2,29 35 12/8 30/40 270/270 600/600 165/165 1:1 6000 3000 3,3 50 12 40 320 800 240 1:1 7900 4500 12,7 90 12 50 380 800 210 1:1 7900 4500 12,7 90 12/8 mm mm mm 12 25 220 500 140 12 40 optional C4/C5 320 800 240 12 50 optional C4/C5 380 800 210 2420 2160 2720 7000 3400 2276 3433 16800 Carriage stroke Circulation diameter over track cover Swing diameter Carriage stroke X in the working chamber with closed cover Carriage stroke X in the working chamber, manipulation Carriage travel X over centre of turret (-) Carriage travel X overall Carriage travel Z (shaft stop – dividing wall) Carriage travel Z Distance shaft stop turret max. Distance shaft stop turret min. Chuck diameter Feeding force X / Z at 100 % ED / 40 % ED Ballscrew shaft Ø X / Z 270/370 Long Neck Traverse speed Rapid traverse speed X right / left Rapid traverse speed Z right / left m/min m/min Directly-driven motor shaft, standard Shaft head with short cone (DIN 55026) Motor type Moment of inertia (shaft) Bearing lubrication Bearing type Length from spindle nose to clamping cylinder flange Nominal power 100 % ED / 40 % ED / 25% ED Nominal torque 100 % ED / 40 % ED / 25% ED Nominal rotary speed Maximum rotary speed Diameter in front bearing Shaft bore kgm² mm kW Nm rpm rpm mm mm Directly-driven motor shaft, option Shaft head with short cone (DIN 55026) Motor type Moment of inertia (shaft) Bearing lubrication Bearing type Length from spindle nose to clamping cylinder flange Nominal power 100 % ED / 40 % ED / 25% ED Nominal torque 100 % ED / 40 % ED / 25% ED Nominal rotary speed Maximum rotary speed Diameter in front bearing Shaft bore kgm² mm kW Nm rpm rpm mm mm Other tool supports Block tools Tool turret, driven Disc turret (Compartment) Cylinder shaft receptacle (DIN 69880) Width across flats Tilting circle Max. tool length Transmission ratio Maximum perm. rotary speed Nominal rotary speed Nominal power Maximum torque mm mm mm Tool turret, not driven Disc turret (Compartment) Cylinder shaft receptacle (DIN 69880) Width across flats Tilting circle Max. tool length 30/40 optional C3/C4/C5 270 600 165 Machine dimensions Length Width Height Weight approx. mm mm mm kg 1220 1420 2300 4500 | | | | 2440 1420 2300 9000 3700 2160 2720 7000 | | | | 3700 2160 2720 14000 | | | | 4840 2160 2720 14000 | 6900 | 2276 | 3433 | 2x16800 Scherer Feinbau GmbH Frankenstraße 2 · D-63776 Mömbris · PO Box 52 · D-63774 Mömbris Phone: 0 60 29 / 7 08 0 · Fax: 0 60 29 / 7 08 10 [email protected] · www.scherer-feinbau.de
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