Heavy-Duty, Quiet Closing AWWA C508 Swing Check Valve Lever & Weight · Lever & Spring · Increasing Size GA Industries, LLC Golden Anderson© Bulletin 10-HDSCV-00 For Water, Wastewater and Sewage Made in the U.S.A. Golden Anderson HEAVY DUTY AWWA C508 SWING CHECK VALVE FEATURES © STANDARD FEATURES • Straight through size (same size inlet and outlet) 3" to 24" • Single-increasing (outlet one size larger than inlet) 3" x 4" to 10" x 12" • Double-increasing (outlet two sizes larger than inlet) 4" x 8" to 8" x 12" • Quick-closing, slam resistant operation, ideal for pump station applications • Meets or exceeds AWWA C508 design, materials and testing requirements • Heavy-duty construction throughout • Full waterway design for low headloss • Renewable rubber-faced disc for durable, drop tight seating • Oversized stainless steel shaft and bronze shaft bearings designed for high cycle operation • Adjustable Teflon shaft packing for low friction operation • Outside closure devices are field convertible from right- to left-hand side or from horizontal to vertical installation. • Valve is totally serviceable through top flange OPTIONAL FEATURES • Limit switch to indicate valve position (Available in NEMA 4, 4X, 6, 6P or 7 rating) • Double lever & weight/spring for extreme duty applications • Stainless steel cover bolts • Metal-to-metal seating • 1/2" NPT plugged pipe tap in cover (standard 18" to 24") Table of Contents Features and Benefits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 2 Description, Operation and Headloss . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 3 Lever and Weight Check Valves Parts List and Materials of Construction . . . . . . . . . . . . . . . . . . . Page 4 Lever and Weight Check Valves Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 5 Lever and Spring Check Valves Parts List and Materials of Construction . . . . . . . . . . . . . . . . . . . Page 6 Lever and Weight Check Valves Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 7 Warranty and Other GA Check Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 8 2 Heavy Duty AWWA C508 CHECK VALVES DESCRIPTION, OPERATION AND HEADLOSS Description Pump Check Operation Golden Anderson© Heavy Duty Swing Check Valves provide longterm, dependable service in water, wastewater and raw sewage applications. These valves are ruggedly designed to withstand the rigors and frequent operation of pump station use, opening freely when the pump starts and closing quickly and quietly upon pump shutdown to prevent reverse flow. The Golden Anderson© Heavy Duty Swing Check Valves meet or exceed the design, materials of construction and testing requirements of AWWA C508, are rubber-seated for zero leakage and are available with either outside lever and weight or lever and spring for installation in horizontal or vertical pipes. At pump start, the valve disc swings away from the seat in proportion to the fluid’s forward flow velocity, lifting the counterweight or extending the external spring as it does. The design of the Golden Anderson™ heavy duty check valve provides a full flow area when the disc has swung away from the seat by as little as 22½ degrees but can open as much as 60 degrees if the fluid velocity is sufficient. Single- and double-increasing heavy-duty swing check valves are ideal for small pump stations and sewage lift stations. These check valves eliminate the increaser fitting and can shrink the pump station footprint saving space and reducing installation cost. GA STANDARD SWING CHECK Valve Size Diameter Area Diameter Area 3 4 6 8 10 12 14 16 18 20 24 3/4" 7/8" 1" 1-1/4" 1-1/4" 1-1/2" 2" 2" 2" 2" 2-3/4" .44 sq.in. .60 sq.in. .79 sq.in. 1.2 sq.in. 1.2 sq.in. 1.8 sq.in. 3.1 sq.in. 3.1 sq.in. 3.1 sq.in. 3.1 sq.in. 5.9 sq.in. 5/8" 3/4" 7/8" 1" 1-1/8" 1-1/8" 1-1/8" 1-1/4" 1-1/2" 1-1/2" 2" .31 sq.in. .44 sq.in. .60 sq.in. .79 sq.in. 1.0 sq.in. 1.0 sq.in. 1.0 sq.in. 1.2 sq.in. 1.8 sq.in. 1.8 sq.in. 3.1 sq.in. At pump shutdown, the force of the heavy counterweight or extended spring “pulls” the valve closed through the decreasing forward fluid velocity during pump coastdown so the valve is fully seated before fluid reversal occurs, precluding slam and bang. The heavy closure devices needed to ensure quiet closure require over-sized hinge shaft and bearings to withstand the forces produced by rapid closure. Figure 1 compares the significantly larger diameter shaft of the Golden Anderson™ heavy duty check valve to that of a “standard” swing check. The standard valve’s small shaft diameters could not accommodate the heavy closure devices needed for quiet operation thus increasing the likelihood of slam and bang. Figure 1 Typical Swing Check Valve Shaft Diameter Comparison Headloss Heavy Duty Swing Check Valves Full Open Headloss 3 Heavy Duty AWWA C508 LEVER AND WEIGHT SWING CHECK VALVES Straight Through, Single- or Double Increasing COMBATS SLAM More than a century of valve design and manufacturing. Consult factory for availability of options. 1. Meets or exceeds AWWA C508 design, materials and testing requirements 2. ANSI Class 125 or Class 250 flanged cast iron body 3. Type 316 stainless steel or bronze body seat Pressure Rating 4. Cast iron disc with renewable rubber disc seat Class 125 Flanges 3" to 12" . . . . . . . . 200 psi 14" to 24" . . . . . . . 150 psi 5. Adjustable Teflon shaft packing for low friction operation Lever and Weight Class 250 Flanges 3" to 12" . . . . . . . . 400 psi 14" to 24" . . . . . . . 300 psi Increasing Size Lever and Weight FEATURES Larger sizes available. Higher pressure ratings available. Metric PN10 and PN16 flanges available. 6. Stainless steel hinge shaft supported at both ends in bronze bearings 7. Powerful closure devices for non-slam operation MATERIALS OF CONSTRUCTION Part Name Standard Material Body and Disc Cast Iron, ASTM A126 Class B Cover Steel, ASTM A36 Body Seat Type 316 Stainless Steel (standard to 12") Bronze, ASTM B62 (standard 14" to 24") Type 316 Stainless Steel (optional 14" to 24") Disc Arm Ductile Iron, ASTM A536, Grade 65-45-12 Renewable Disc Seat Rubber, Buna-N Hinge Shaft Stainless Steel, Type 304 Cover Fasteners Steel, ASTM A307 PARTS LIST 1 2 2A 2B 3 4 5A 5B 5C 5D 6 6A 6B 8 9 10 11 BODY BODY SEAT SEAT O-RING SEAT PINS DISC and CENTER PIN DISC ARM RENEWABLE SEAT SEAT FOLLOWER SEAT SCREWS METAL SEAT WASHER DISC NUT DISC NUT WASHER DISC NUT PIN COVER GASKET COVER COVER BOLTS SHAFT 12 13 14 15 16 17 18 19 30 30A 30B 31 31A 33 34 35 36 DISC ARM SET SCREWS INNER BUSHING OUTER BUSHING GLAND GLAND STUDS GLAND PACKING SHAFT LOCK PIN DISC ARM KEY COUNTER WEIGHT ARM CTW ARM SET SCREWS CTW ARM KEY COUNTERWEIGHT CTW SET SCREW COVER PLUG SHAFT END PLATE END PLATE BOLTS END PLATE SEAL Section showing alternate valve with metal to metal seat. Seat and seat follower are one piece. (Optional at extra cost. consult factory.) 4 Heavy Duty AWWA C508 LEVER AND WEIGHT SWING CHECK VALVES Straight Through, Single- or Double Increasing FIGURE 220 STRAIGHT THROUGH SIZE 3" 4" 6" 8" 10" 12" 14" 16" 18" 20" 24" A 12 13 17-1/2 18 23 28 33 36 40 40 48 B 7 8-1/2 9 12 14 16 22 23 24 24 28 C 5 5 6 9 9 11 13 14 18 18 20 D 10 11 12 14 15 17 20 24 28 28 34 E 5 5 7 8 9 11 14 16 18 18 21 WGT 100 150 230 310 480 970 1480 1800 1400 2800 6000 (Inlet and Outlet) Dimensions in inches, weight in pounds. Consult factory for larger sizes. FIGURE 221 SINGLE-INCREASING SIZE FIGURE 222 DOUBLE-INCREASING 3" X 4" 4" X 6" 6" X 8" A 12 13 17-1/2 18 23 B 7 8-1/2 9 12 C 5 5 6 D 10 11 E 5 WGT 120 (Inlet x Outlet) 8" X 10" 10" X 12" SIZE 4" X 6" 6" X 10" 8" X 12" A 13-1/2 18-7/8 22-1/4 14 B 8-1/2 9 12 9 9 C 5 6 9 12 14 15 D 11 12 14 5 7 8 9 E 5 7 8 175 250 350 525 WGT 180 270 390 Dimensions in inches, weight in pounds. Inlet is nominal size of valve. Flanges per ANSI B16.1 Class 125 Class 250 (Inlet x Outlet) Dimensions in inches, weight in pounds. Inlet is nominal size of valve. LEVER and WEIGHT FIGURE NUMBERS Straight Through Single-Increasing Double-Increasing 316 Stainless Steel Bronze 316 Stainless Steel 316 Stainless Steel Body Seat* Body Seat** Body Seat Body Seat 220-DS 220-D 221-DS 222-DS 220-US 220-U 221-US 222-US * Standard 3" to 12", ** Standard 14" to 24" For Metal-to-Metal Seating, Suffix “M,” e.g., Figure 220-DM, Figure 222-USM For Vertical Installation, Suffix “A,” e.g., Figure 220-DAM, Figure 222-UASM FLOW NOTE: Standard position of lever and weight is on right side facing inlet. Opposite side can be provided upon order or position can be changed in the field. 5 Heavy Duty AWWA C508 LEVER AND SPRING SWING CHECK VALVES Straight Through, Single- or Double Increasing COMBATS SLAM More than a century of valve design and manufacturing. Consult factory for availability of options. 1. Meets AWWA C508 design, materials and testing requirements 2. ANSI Class 125 or Class 250 flanged cast iron body 3. Type 316 stainless steel or bronze body seat Pressure Rating 4. Cast iron disc with renewable rubber disc seat Class 125 Flanges 3" to 12" . . . . . . . . 200 psi 14" to 24" . . . . . . . 150 psi 5. Adjustable Teflon shaft packing for low friction operation Lever and Spring Class 250 Flanges 3" to 12" . . . . . . . . 400 psi 14" to 24" . . . . . . . 300 psi Increasing Size Lever and Spring FEATURES Larger sizes available. Higher pressure ratings available. Metric PN10 and PN16 flanges available. 6. Stainless steel hinge shaft supported at both ends in bronze bearings 7. Powerful closure devices for non-slam operation MATERIALS OF CONSTRUCTION Part Name Standard Material Body and Disc Cast Iron, ASTM A126 Class B Cover Steel, ASTM A36 Body Seat Type 316 Stainless Steel (standard to 12") Bronze, ASTM B62 (standard 14" to 24") Type 316 Stainless Steel (optional 14" to 24") Disc Arm Ductile Iron, ASTM A536, Grade 65-45-12 Renewable Disc Seat Rubber, Buna-N Hinge Shaft Stainless Steel, Type 304 Cover Fasteners Steel, ASTM A307 PARTS LIST 1 2 2A 2B 3 4 5A 5B 5C 5D 6 6A 6B 8 9 10 11 12 13 BODY BODY SEAT SEAT O-RING SEAT PINS DISC and CENTER PIN DISC ARM RENEWABLE SEAT SEAT FOLLOWER SEAT SCREWS METAL SEAT WASHER DISC NUT DISC NUT WASHER DISC NUT PIN COVER GASKET COVER COVER BOLTS SHAFT DISC ARM SET SCREWS INNER BUSHING 14 15 16 17 18 19 OUTER BUSHING GLAND GLAND STUDS GLAND PACKING SHAFT LOCK DISC ARM KEY 33 34 35 36 COVER PLUG SHAFT END PLATE END PLATE BOLTS END PLATE SEAL 50 51 52 53 54 55 56 SPRING MTG. BRACKET SPR. BRACKET BOLTS SPRING EYE BOLT NUT SPRING ARM SPRING ARM KEY Section showing alternate valve with metal to metal seat. Seat and seat follower are one piece. (Optional at extra cost. consult factory.) 6 Heavy Duty AWWA C508 LEVER AND SPRING SWING CHECK VALVES Straight Through, Single- or Double Increasing FIGURE 230 STRAIGHT THROUGH SIZE 3" 4" 6" 8" 10" 12" 14" 16" 18" 20" 24" A 12 13 17-1/2 18 23 28 33 36 40 40 48 B 7 8-1/2 9 12 14 16 22 23 24 24 28 C 5 5 6 9 9 11 13 14 18 18 20 D 10 11 12 14 15 17 20 24 28 28 34 E 5 5 7 8 9 11 14 16 18 18 21 WGT 100 150 230 310 480 970 1480 1800 1400 2800 6000 (Inlet and Outlet) Dimensions in inches, weight in pounds. Consult factory for larger sizes. FIGURE 231 SINGLE-INCREASING SIZE FIGURE 232 DOUBLE-INCREASING 3" X 4" 4" X 6" 6" X 8" A 12 13 17-1/2 18 23 B 7 8-1/2 9 12 C 5 5 6 D 10 11 E 5 WGT 120 (Inlet x Outlet) 8" X 10" 10" X 12" SIZE 4" X 6" 6" X 10" 8" X 12" A 13-1/2 18-7/8 22-1/4 14 B 8-1/2 9 12 9 9 C 5 6 9 12 14 15 D 11 12 14 5 7 8 9 E 5 7 8 175 250 350 525 WGT 180 270 390 Dimensions in inches, weight in pounds. Inlet is nominal size of valve. Flanges per ANSI B16.1 Class 125 Class 250 (Inlet x Outlet) Dimensions in inches, weight in pounds. Inlet is nominal size of valve. LEVER and SPRING FIGURE NUMBERS Straight Through Single-Increasing Double-Increasing 316 Stainless Steel Bronze 316 Stainless Steel 316 Stainless Steel Body Seat* Body Seat** Body Seat Body Seat 230-DS 230-D 231-DS 232-DS 230-US 230-U 231-US 232-US * Standard 3" to 12", ** Standard 14" to 24" For Metal-to-Metal Seating, Suffix “M,” e.g., Figure 230-DM, Figure 232-USM For Vertical Installation, Suffix “A,” e.g., Figure 230-DAM, Figure 232-UASM FLOW NOTE: Standard position of lever and spring is on right side facing inlet. Opposite side can be provided upon order or position can be changed in the field. 7 Other GA Check Valves For WATER or SEWAGE Sizes: 3" – 30" Class 125 Ductile Iron Body LUDLOW Series Lever and Weight Swing Check Valve Sizes: 4" – 12", Resilient Seated Anti-Slam Design Lever and Weight Wafer Swing Check Lever and Spring Swing Check Valve For WATER or CLEAN FLUIDS Figure 280 Sizes: 11/2" – 10", Resilient Seated Quiet Closing Wafer Silent Check For WATER, SEWAGE or SLUDGE Sizes: 2" – 16", Resilient Seated Quiet Closing Globe Silent Check For SEWAGE or SLURRIES Sizes 2" to 24" Simple and Dependable Optional Backflow Device Rubber Flapper Check Sizes: 4" – 12", Resilient Seated Anti-Slam Design Lever and Spring Wafer Swing Check Figure 240 and 242 Figure 290 For WATER or CLEAN FLUIDS Figure 200 Sizes: 3" – 30" Class 125 Ductile Iron Body LUDLOW Series For WATER or SEWAGE Figure 22 Figure 22 For WATER or SEWAGE Figure 340-S Figure 340-W For WATER or SEWAGE Sizes: 11/4" – 12", Anti-Clogging Maintenance Free Ball Check WARRANTY This GA Industries product is made of the finest available suitable materials and every possible precaution has been taken to assure premium workmanship consistent with established quality control. Valves or parts which are proven faulty due to defective materials or poor workmanship will be replaced free of charge, F.O.B. our plant upon presentation of such proof. This warranty shall not cover the cost of installation and is valid for a period of one year from date of shipment. Specifications are subject to change; certified prints upon request with order. Material specifications shown herein conform to the most recently published standards. We reserve the right to substitute materials which in our opinion are of equal or superior quality in the construction of any valve. All designs are the property of GA Industries., Cranberry Township, PA. GA Industries, LLC 9025 Marshall Road Cranberry Township, PA 16066-3696 USA Phone: (724) 776-1020 · Fax: (724) 776-1254 www.gaindustries.com Email: [email protected] A REXNORD Water Management Company
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