Drive Systems for Hazardous Areas • ATEX certified • Safedrive® - Safety Brake incorporated • Range of output speeds and torques • Horizontal or vertical mounting • Hollow shaft worm drive gear with directly driven limit switches • Controls available for both normal and automatic operation. About ATEX Under the Dangerous Substances and Explosive Atmosphere Regulations 2002 (DSEAR), it is an employer’s responsibility to protect both their staff and the public from risk to their safety from fire and explosion. However, it is the responsibility of the door manufacturer to ensure that any equipment that is sited in a potentially hazardous area complies with the “ATEX” directive, ensuring any potential sources of ignition are eliminated. Conformity with the ATEX Model directive calls for the employer or owner of the premises to prepare a risk assessment for the site, detailing the type of hazardous material or the level of protection required. Application The GfA range of drives and controls are suitable for installation in different hazardous areas such as refineries, distilleries, sewage treatment works and paint spray booths. We offer a range of drives for rolling shutter and sectional doors, both sprung and unsprung, control panels and accessories. The control panels offer the standard open, stop and close operations but can incorporate special functions for specific requirements such as Shootbolt Interlocks or automatic door operation. For specific requirements please contact the sales team for further details. Assistance Members of our sales team are qualified in ‘Hazardous Area Equipment, Legislation & Safe Practice’ and are available to provide assistance on equipment selection. Ranger 90 Ranger 91 Safedrive 25/15 Safedrive 40/15 Safedrive 80/12 Type of Protection Ex-e Increased Safety T3 Gas Dust II 2G IIC Ex e T3 Gb II 2D IIC Ex e T190oC Db II 2G IIC Ex e T3 Gb II 2D IIC Ex e T190oC Db II 2G IIC Ex e T3 Gb II 2D IIC Ex e T190oC Db II 2G IIC Ex e T3 Gb II 2D IIC Ex e T190oC Db – Type of Protection Ex-de Flameproof enclosure T3 Gas Dust – – II 2G IIC Ex de T3 Gb II 2D IIC Ex de T190oC Db II 2G IIC Ex de T3 Gb II 2D IIC Ex de T190oC Db – Type of Protection Ex-de Flameproof enclosure T4 Gas II 2G IIC Ex de T4 Gb Dust II 2D IIC Ex de T130oC Db II 2G IIC Ex de T4 Gb II 2D IIC Ex de T130oC Db II 2G IIC Ex de T4 Gb II 2D IIC Ex de T130oC Db II 2G IIC Ex de T4 Gb II 2D IIC Ex de T130oC Db II 2G IIC Ex de T4 Gb II 2D IIC Ex de T130oC Db 800 Output Torque Nm 90 90 250 400 Output Speed rpm 24 24 15 15 12 Motor power kW 0.37 0.37 1.1 1.1 1.1 Supply Voltage V 400v ~3 400v ~3 400v ~3 400v ~3 400v ~3 Supply Frequency Hz 50 50 50 50 50 1.1 1.1 2.9 2.9 – 1.2 1.2 2.7 2.7 2.7 20 20 20 16 12 40 20 20 20 20 IP65 IP65 IP65 IP65 IP65 16 16 32 32 – – – 34 34 – 17 17 36 36 52 Current Ex-e Ex-de Max Cycles per hour A H-1 Limit Switch Range Protection Ex-e Weight Ex-de T3 Ex-de T4 Kg GA25/15 & GA40/15 - Ex-e/Ex-de 170 4 5 L2 2 B ØD 120 205 334 1 3 6 12.5 100 35 200 95 120 120 275 L3 L1 1. W orm gear with safety brake Shaft Detail (nominal) & Other Dimensions 2. Motor Ex-de (Ex-e not shown) Model ØD H (mm) B (mm) L1 (mm) L2 (mm) L3 (mm) 4. T erminal box GA 25/15 Ex-e T3 30 33.3 8 561 355 159 5. Hand crank GA 25/15 Ex-de T3 30 33.3 8 611 400 160 GA 25/15 Ex-de T4 30 33.3 8 665 380 160 GA 40/15 Ex-e T3 40 43.3 12 561 355 159 GA 40/15 Ex-de T3 40 43.3 12 611 400 160 GA 40/15 Ex-de T4 40 43.3 12 665 380 160 3. Limit switch 6. Floating foot GA80/12HXDT4 170 108 4 2 5 1 250 306 16 394 ø55 481 7 135 3 6 16.5 59.3 145 55 113 140 160 290 165 370 844 1. Worm gear with safety brake. 2. Motor with integrated brake. 3. Limit switch. 4. T erminal box. 5. Hand crank. 6. Floating foot. 7. Intermediate gear. Ranger RP09/24HXE, RS09/24HXE & RP09/24HXD, RS09/24HXD 50 L4 1 5 2 28.4 45 100 L3 45 M8 x 16 45 55 170 45 4 6.35 L2 Ø25.4 3 57 169 L1 1. Worm gear L1 (mm) L2 (mm) L3 (mm) L4 (mm) Ranger 90/91 Ex-e 422 247 73 105 Ranger 90/91 Ex-de 472 275 65 120 2. Motor Ex-de (Ex-e not shown) 3. Limit switch 4. Terminal box (mountable on both sides) 5. Hand crank Torque mount Drive mounting and shaft details RK6 for sectional doors RK1 49.4 98.8 120 Ø25.4 M8 fixings 49.4 98.8 120 RK3 9 Ø25.4 73 83 11 50 100 30 90 60 50 135 Ø11 130 Safety brakes TOP H Connection cable for safety switch ØD H (mm) B (mm) GB40XD 30 33.3 8 GB80XD 40 43.3 12 GB120XD 50 53.8 14 90 B D 180 DOWN 13.5 25 110 85 100 140 270 60 Rated II 2G IIC c T3 Accessories for use with Control Panels CC60851* Wall Mounting Reversing Starter without push buttons for mounting inside the hazardous area rated Ex d[Ex ia IIC] IIB T5 Gb/Ex tb IIIC T82°C Db. The starter incorporates Intrinsic Safe Circuits for Push Buttons and Interlock switches enabling the use of Non Atex push button stations and Non Atex Interlock switches e.g. Shootbolt Interlocks. GE23080* TS 956 ATEX control panel for mounting outside the hazardous area GE23066* TS 961 ATEX automatic door control panel for mounting inside the hazardous area Rated Ex II 2G Ex d [ia] IIC T6 / Ex II 2D IP66 T85°C GE34692* Reflective photobeam 8m range rated Ex II 2G Ex ia IIC T6 for use with TS 961 Atex Panels EXAWG03* 3 Button station GRP Enclosure rated Ex 2G Ex d IIC T6 / II 2D IP66 T80°C EXAWG04 3 Button station with keyswitch GRP enclosure rated Ex II 2GD Ex de IIC T6 Ex tD A21 T85°C EXAWF101 3 Position keyswitch Alloy enclosure rated Ex II 2GD Ex de IIC T6 Ex tD A21 T85°C GE414087* 16 Amp Isolator switch rated Ex II 2G Ex-d IICT6/II 2D IP66 T80°C GE414675* Junction box rated Ex II 2G Ex ia IIC T6 / II 2D IP66 T80°C GE23065* TS 961 ATEX automatic door control panel for mounting outside the hazardous area Gelbau safety edge for use with TS 961 ATEX control panel GE23066 and GE20365 GE413344* M16 Gland GE413332* M20 Gland rated Ex II 2G Ex-e II / II 2D IP66 *ILLUSTRATED GfA ELEKTROMATEN UK Ltd Unit 1, Titan Business Centre, Spartan Close, Warwick, UK. CV34 6RR Tel: (+44) 01926 452 452 Fax: (+44) 01926 336 417 Email: [email protected] Company Reg. No. 1489927 V.A.T Reg. No. GB 307 3656 62 © 08.14 www.gfa-elektromaten.co.uk