CASE STUDY Marshall Salon Services A Competitive EDGE with WMS! OVERVIEW Marshall Salon Services (MSS) is a family owned distributor of 70 years committed to salon care professionals. With 37 stores and 45 sales consultants in the upper Midwest, they service over 6,000 independently owned salons. Their distribution center is located in Dixon, Illinois. THE CHALLENGE MSS was reaching maximum storage capacity and needed to improve operational efficiency in their distribution center. The challenge – with their growth rate accelerating faster than the industry standard and ever increasing product lines, how could MSS improve productivity and efficiency to meet customer demand with greater accuracy? OUR ADVANTAGE EDGE specializes in providing cost-effective solutions for various sized customers in both simple and complex automated environments. Furthermore, we are committed to protect your WMS investment long-term with continuous software upgrades and enhancements to meet the dynamic changes of your business needs and customer requirements. RF Picking & Pick-to-Light from Carton Flow THE SOLUTION Implement a Warehouse Management System within their automated warehouse to improve inventory management and order fulfillment. With horizontal carousels and a carton flow pick-to-light system already in place, they chose EDGE to become the heartbeat of their distribution system. EDGE integrated a real-time pick and pass solution for the carousel and pick-to-light along with an RF system to manage their bulk areas. The RF system directs real-time picking, putaway, replenishment and cycle counts within all storage areas. Conveyors route product from the carousels to the carton flow racks, and then to shipping. Product is consolidated with bulk items picked from the pallet rack area and then directed to QC/Pack workstations for shipping. Carousels Conveyor Sortation “We have reduced our workforce in our warehouse by 10 while we continue to grow at 10% per year; 6% above the industry average.”- Tom Canode / CFO The bottom line – MSS dramatically increased warehouse utilization, improved productivity and achieved shipping accuracy rates over 99.5%. “I use our reduction in shipping errors and our increased distribution capability as a competitive advantage to acquire new customers” - Jim Marshall / President & CEO Collaborative Supply Chain Management Solutions by E.D.G. Enterprises, Inc. (EDGE)
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