ILLUMINATED LETTERS Affordability with Options in Lighted Letters

ILLUMINATED LETTERS
Affordability with Options in
Lighted Letters
Gemini can light up your sign with 5 different lighted letter
and logo products. You can choose to order your cans
and faces alone (with several products suitable for Neon or
LEDs) or buy them fully populated, balanced and tested with
LEDs and corresponding transformers. Gemini lit letter
products are fully listed UL sub-assemblies or UL recognized
components, meeting all UL specifications for electric signs.
As always, all Gemini manufactured products are backed
with our unconditional lifetime guarantee.
THE NEWEST IN LIGHTED LETTERS
`` The only channel letters in the industry guaranteed not to
corrode, chip, crack or dent
`` Revolutionary slimline ‘GemLite’ products as low as 2”
deep–lit with low profile LEDs
`` Shipment of most channel letters within days of placing
order
Illuminated Letters circa 2010
130
131
Illuminated Letters
Illuminated Letters
Injection Molded Channel
Injection Molded Channel
Injection Molded Channel Letters
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8 Standard Translucent Acrylic Face Colors
5" Deep Cans
Light with NEON or LEDs
3 day production
Uniform face fit
UL and CSA Recognized
NOW AVAILABLE
WITH FULL
2225
7328
2146
2037
Optical Clear
White
Ivory
Lemon Yellow
2283
2287
2051
2030
Red
Purple
Light Blue
Green
NOTE: Opaque acrylic face colors also available. See page 56.
UL LISTING
See pg. 143
for details
Edge-Glo
RED Only
ABCDEFGHIJKLMNOPQRSTUVWXYZ &.,
1234567890
AVERAGE
PRE-PRIMED
TRIMMED
INJECTION
HEIGHT
WIDTH
DEPTH
STROKE
WHITE CAN
FACE
MOLDED FACE
9”*
9#/¡§”
5”
2!/¢” – 2#/¢”
$26
$27
$17
12
10!/™
5
2!/¢ – 2#/¢
29
30
20
15
13!/•
5
2&/• – 3&/¡§
33
35
22
18
14!/™
5
3#/• – 4!/•
39
40
25
54
34
24
21
5
4!/™ – 5!/™
52
*Modified Helvetica; Stroke is similar to Helvetica Bold. Period and comma not available.
Pricing is without lights. Call for quote on LED lit letters.
White
5687
Teal
3210
Med. Bronze
3120
Pearl Grey
4272
Spring Green
3555
Dur. Bronze
3130
Ivory
2718
Lt. Green
2108
Metallic Silver
8886
Desert Sand
4660
Hunter Green
2162
Brushed Silver
8884
Yellow
2037
Brown
2418
Polished Silver
8885
Dove Grey
4310
Orange
2119
Copper
6366
Black
2025
Red
2793
Brushed Gold
2764
Midnight Blue
2767
Maroon
2240
Polished Gold
2766
Dark Blue
2050
Purple
2287
Intense Blue
2945
Mango
2540
Injection Molded Channel Pricing
28 Standard Trim Colors for Acrylic Face (custom colors also available)
GemTrim Face
See page 202 to order trim separetly.
Edge-Glo
RED Only
ABCDEFGHIJKLMNOPQRSTUVWXYZ &.,
AVERAGE
PRE-PRIMED
TRIMMED
INJECTION
WIDTH
DEPTH
STROKE
WHITE CAN
FACE
MOLDED FACE
9”*
8#/¢”
5”
1#/¢” – 3”
$28
$29
$18
12
11#/¢
5
2 – 3!/¢
33
34
21
15
14!/™
5
2 – 3#/¢
36
39
23
18
17#/¡§
5
2!/¢ – 4#/¢
42
45
26
24
23
5
3 – 5!/¢
57
60
36
HEIGHT
The first trimless injection molded channel face made to slide effortlessly onto the
Helvetica or Times Bold Injection Molded Channel Letter can. Available in red only;
these faces provide a unique look at an incredibly low price.
*Period and comma not available.
Pricing is without lights. Call for quote on LED lit letters.
132
Edge-Glo Face
314-369-8649
[email protected]
Paint Channel Can Returns
(Add 15%)
133
Illuminated Letters
Illuminated Letters
GemLite Letters
GemLite Letters
GemLite Formed Channel Letters
The low-profile look of GemLite Formed Channel Letters are sure
to make your customer happy. The new slim-line design with
near invisible can and trimless face, allows channel letters to go
places they have never been before. Now channel letters can go
indoors, as part of POP displays, behind front desk areas, or anywhere you want illumination without the large 5” protrusion of
a bent aluminum channel can. Aside from its sleek look, the face
material of the GemLite Formed Channel Letters has been specially formulated to work with LED wavelengths to promote the
best diffusion and light translucency for eye-popping brightness.
Installing GemLite Letters circa 2010
Opaque white cans are required for UL recognition as the material
has been specifically identified by Lot #, material thickness and composition. This opaque white reflects more light through the faces
than other colors, and will also prevent most LED lighting systems
from showing through the can sidewalls--unless the LED modules are
placed within 1” of the letter return. If a different can color is required
or 100% opacity is required on the can, Gemini will charge an additional 15% to paint the can exteriors.
Not for use with high heat and/or high voltage lighting systems.
Light with low profile LED systems only.
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GemLite Letters
Opaque White GemLite Channel Cans
See page 137 for LED & face combinations.
Up to 2.5" deep
For low profile LED lighting
6 standard styles
Unlimited custom styles
Slim line design
UL and CSA Recognized
UL Listed with LED package
Note on LED usage:
GemLite Formed Channel Letters are UL recognized components for LED installations. The renewable resource plastics
used in the face and cans meets flammability rating of 1, fire rating of 94HB and can be used with virtually any low
voltage, low profile lighting system that does not require a metal can for a heat sink. These letters are not for use with
any neon or other lighting system of greater than 24V.
Each GemLite Formed Channel Letter comes with an opaque white can approximately 3/4” deep and a corresponding face
made from a translucent, LED compatible (built in diffusion) face color. The face can be
made either with a flat, round, prismatic or other sculptured profile to match your customer’s needs. The light visible to bystanders will be emitted not only from the face but also
from the sidewalls of the face portion of the letter. Round face letters particularly have a
NOW AVAILABLE
striking look using this manufacturing technique. Some customers have also accented GemWITH FULL
Lite letters by applying a translucent vinyl onto the surface of trans-white GemLite faces so
the face emits a desired color and the light through the sides of the letter face create a halo
effect for the sign. For design questions concerning GemLite Formed Channel Letters, call
See pg. 143
us at 1-800-538-8377.
for details
UL LISTING
134
314-369-8649
[email protected]
135
Illuminated Letters
Illuminated Letters
GemLite Letters
GemLite Letters
Standard GemLite Channel Letters
Translucent Face and LED Modules for LED Illumination
Our six most popular lit letter styles are available with just a 4-6 day
manufacturing time. These styles meet all UL low voltage requirements.
Choose from 8 different face colors, each of which is matched to the
most popular LED wavelengths. The 2.5" deep, matched can and face,
demonstrate the beauty of Gemini's slim-line design.
1838
1800
1848
1860
1808
1893
1862
1819
LED White
LED Yellow
LED Light Blue
LED Blue
LED Light Green
LED Red
LED Red-Orange
LED Orange
White LED
Warm White LED
Blue LED
Blue LED
Gree LED
Red LED
Red LED
Warm White LED
3170-3600
LUX Light
2390-2700
LUX Light
145-160
LUX Light
100
LUX Light
100
LUX Light
640-690
LUX Light
690-730
LUX Light
1200-1240
LUX Light
UL LISTING
See pg. 143
for details
GemLite Channel Can with Face
Serif Styles
HEIGHT
ROUND FACE
APPROX. DEPTH
Not for use with high heat and/or high voltage lighting systems.
12
$46
2”
15
59
2
Light with low profile LED systems only.
18
82
2!/™
24
130
2!/™
See page 137 for LED & face combinations.
30*
260
2!/™
36*
275
2!/™
NEW Translucent Chrome Face Color Specifically Formulated for LED Illumination
Our new Translucent Silver Chrome Finish creates a stunning appearance on GemLite Letters with the addition of LED lighting. Because of the chrome material itself, these letters have a different day/night appearance. By day, they stand out with
the popular look of Silver Chrome. When illuminated at night, they shine with an effervescent white “halo” look created
by a partially shaded face.
Chrome pricing = catalog price x 2. (see pg. 24)
* Oversize shipping item.
TIMES BOLD ROUND
ABCDEFGHIJ KLMNOPQRSTU VW XYZ
1234567890&
GOUDY EXTRA BOLD ROUND
ABCDEFGHIJKLMNOPQRSTUVWXYZ
1234567890&
Pricing is without lights.
Call for quote on LED lit letters.
Plain mount.
HELVETICA ROUND
ABCDEFGHIJKLMNOPQRSTUVWXYZ
1234567890&
HELVETICA BOLD ROUND
ABCDEFGHIJKLMNOPQRSTUVWXY Z
1234567890&
FUTURA BOLD ROUND
ABCDEFGHIJKLMNOPQRSTUVWXYZ
1234567890&
OPTIMA SEMIBOLD ROUND
ABCDEFGHIJKLMNOPQRSTUVWXYZ
1234567890&
136
314-369-8649
[email protected]
GemLite Standard Letter Pricing
NOW AVAILABLE
WITH FULL
GemLite Channel Can with Face
Block Styles
HEIGHT
ROUND FACE
APPROX. DEPTH
9”
$36
2”
12
44
2
15
56
2
18
78
2!/™
24
124
2!/™
30*
253
2!/™
36*
262
2!/™
* Oversize shipping item.
137
Illuminated Letters
Illuminated Letters
GemLite Letters
GemLite Letters
Custom GemLite Channel Letters & Logos
Translucent Face Colors for LED Illumination
Nearly any style or logo can be produced in GemLite Channel Letters.
For block styles, typically a 9” capital height is required while most
serif or other script like styles require a 12” capital letter height. For
small serifs or extremely thin strokes, simply call Gemini to confirm
your design can be created with our materials.
1838
1800
1848
1860
1808
1893
1862
1819
LED White
LED Yellow
LED Light Blue
LED Blue
LED Light Green
LED Red
LED Red-Orange
LED Orange
NOW AVAILABLE
WITH FULL
UL LISTING
Letter Size – Max. Dimension
Lower Case is 90% of Corresponding Upper Case Price
Custom Formed Channel Can with Face
Traditional GemLite Face
Flush Face Option
FLAT FACE
ROUND or PRISMATIC FACE
9”
$58
$73
10
67
84
12
78
98
13
84
105
14
92
115
15
98
123
16
112
140
17
123
154
18
135
169
19
152
190
20
166
208
21
181
226
22
199
249
23
215
269
24
237
296
27*
299
374
30*
364
455
33*
434
543
36*
509
636
Pricing is without lights.
Call for quote on LED lit letters & logos.
Plain mount.
GemLite Standard Letter Pricing
See pg. 143
for details
* Oversize shipping item.
Call for quote on larger sizes.
138
314-369-8649
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139
Illuminated Letters
Illuminated Letters
GemLite Letters
GemLite Letters
GemLite Channel Panels
Translucent Face Colors for LED Illumination
Gemini GemLite Channel Panels are the best way to add illumination to letters
as small as 1” in height while maintaining a simple way to design, manufacture,
& install for your customer. Channel panels are the perfect compliment for
ATM machines, POP advertising, logo creation to use in conjunction with other
GemLite Letters—or just about anywhere a beautiful, durable LED illuminated
sign is required. Due to the physical properties of our CAB material, large panel
faces will require sufficient formed copy to prevent warping.
1838
1800
1848
1860
1808
1893
1862
1819
LED White
LED Yellow
LED Light Blue
LED Blue
LED Light Green
LED Red
LED Red-Orange
LED Orange
NOW AVAILABLE
WITH FULL
UL LISTING
See pg. 143
for details
12”
16”
18”
20”
24”
30”*
36”*
42”*
12”
$115
$154
$173
$192
$230
$288
$346
$403
16
154
174
195
216
258
324
390
453
18
173
195
207
228
273
342
411
480
20
192
216
228
240
288
360
432
504
24
230
258
273
288
318
396
474
552
30*
288
324
342
360
396
450
540
630
36*
346
390
411
432
474
540
606
705
42*
403
453
480
504
552
630
705
780
48*
461
519
546
576
633
720
807
894
54*
518
582
615
648
714
810
909
1,005
60*
576
648
684
720
792
900
1,008
1,116
Panel Profile
* Oversize shipping item.
GemLite Panels
Formed Channel Panel with Embossed Face
Pricing is without lights.
Call for quote on LED lit panels. Extra faces - Less 25%
Plain mount.
Ask about "Ready To Plug In"
point of purchase display panels.
Not for use with high heat and/or high voltage lighting systems.
Light with low profile LED systems only.
Color Options for Channel Panels
Included in the price of the GemLite Channel Panels are a face with 1 translucent LED color, 1 opaque
painted background color and an opaque white can.
For multi-color applications customers may order
translucent white panel faces and apply translucent
vinyl to achieve effects as seen in the "24H" installation. These panels can be ordered in conjunction with
standard or custom letter styles to complete nearly
any installation.
See page 137 for LED & face combinations.
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314-369-8649
[email protected]
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Illuminated Letters
Illuminated Letters
GemLite Letters
GemLite Letters
Optional LED Lighting Package
Full UL Listing Options
Face light your letters with LEDs
Through the use of Low Voltage LEDs, Gemini's GemLite and Injection Molded Channel Letters can be easily populated to
provide a rich face lit effect. Order an LED package and you will receive the following:
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•
Sign bodies Formed or Injection Molded in pigmented white for optimal reflectivity
UL Listed component labels for all sign bodies
Formed, Trimed or Edge-Glo faces per your specifications
Installation of LEDs to inside of sign bodies (choose from Red, White, Wm White, Green or Blue)
Installation of module support blocks to ensure LED module bond to sign body
Balancing and testing of LED lights to assure even face lighting of letters
Wire connections prepared for easy attachment to supply lines with 12" lead wires
All exposed terminal connections capped
Power supply wire holes drilled into sign body (location per your specifications)
Face attachment holes drilled for all letters plus painted fastening screws
UL required weep holes notched in all sign bodies
UL Listed Transformers to power complete set
Wiring instruction guidelines for Licensed Electrician
Manufacturers 4 year warranty on LEDs and power supply
When ordering a fully UL listed GemLite or Injection Molded Channel Letter package, your letters will be ready to
hand over to a Licensed Electrical Contractor to complete the final wiring. Each portion of the subassembly will
have a UL label that corresponds to the UL required wiring diagram. We cannot substitute power supplies or your
own LEDs if you wish to retain the fully listed status. All products are UL recognized components but only complete
subassemblies have the full UL listing. As we are not installing these letters, you will need to obtain a few additional
supplies to finish your sign.
•
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•
Electrical wire and wire connectors to connect letters together
Raceway (if required) and hardware for mounting letters
Connections for 110 / 220 / 277 volt side of the transformer
Check www.signletters.com for the latest information on UL Listed Products
LED Components and Specifications
Standard acrylic colors are used on the faces for all Injection Molded 5" deep Channel Letters. Gemini matches the LED
color with acrylic face color for best illumination. For specific information on standard acrylic and LED combinations, visit
www.signletters.com. Fabricated metal can be face or backlit with any standard LED color.
When ordering an LED package, your letters will be ready to hand over to a Licensed Electrical Contractor to complete the
final wiring. As we are not installing these letters you will need to obtain a few additional supplies to finish your sign.
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•
Gemini now offers all GemLite and Injection Molded Channel products with a full UL Listing, for
your installation convenience. In order to receive products as UL Listed, the sub-assemblies must
be shipped with attached LEDs and approved UL Recognized components. Our UL Listing requires
that we supply wet location rated transformers, wiring diagrams, power ratings, master compliance
records and detailed installation and wiring instructions. All material and design limitations will be
worked out through the art approval process in order to meet UL Specifications.
Electrical wire and wire connectors to connect letters together
Raceway (if required) and hardware for mounting letters to raceway
Connections for 110 / 220 / 277 volt side of the transformer
Module Recommendation:
Injection Molded Channel
Most LEDs designed specifically
for lighting letters will work
with this product
Install your own LEDs in Gemini's GemLite or Injection Molded Channel Letters
Many customers choose to install LEDs themselves in our GemLite and Injection Molded Channel Letters. We recommend
the following options if you plan to install your own LEDs:
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Order GemLite Letters to meet UL requirements. Injection Molded Channel Letters are all approved as a UL Recognized component
Always match your face colors with LED colors. See page 137 for our recommended color combinations
Use only Low Voltage, High Quality, Low Profile LED systems in GemLite Letters
314-369-8649
GemLite LED Packages
For even greater convenience and spectacular effectS, Gemini now provideS GemLite and Injection Molded Channel Letters pre-populated with
LED modules. Due to the various letter sizes, variations in stroke widths,
LED brightness and differences in surface area of letters and logos – you
must call Gemini for a quote on all lit products pre-populated with LED
modules.
Transformers:
•
•
UL Listed-Class 2
Wet Location Rated
Or UL Power Supply (UYMR2/UYMR8)
secured into proper NEMA enclosure.
[email protected]
GemLite Formed Products
Warning: ONLY Low Profile LED Systems
should be used. Hot spots and irregular
lighting patterns will occur with most
LED packages that are not low profile.
Fabricated Stainless Steel
Most LEDs designed specifically
for lighting letters will work
with this product
Connectors & Wire:
UL Listed Connectors such as
•
•
3M ScotchLock 560B
Twist connectors GB 10-001
Minimum 18 gauge MTW, TFF, AWM, TEW Class wire in
accordance with NEC Article 600, UL48 and all local codes.
143
Illuminated Letters
Illuminated Letters
LED Components
LED Components
Choosing Your Own LED Package
There are hundreds of LED systems available in the market today. Choosing a system that will properly light your letters
and provide consistent, reliable light output are critical in building a sign. While we cannot analyze every LED system, we
can give you a few helpful tips that should prevent unnecessary problems from occurring during installation.
Recommended Systems For Low Profile GemLite Letters:
LED Color:
Always match to face material
The brightest LEDs used with the wrong face color will not produce a bright sign, while less bright LEDs that are matched
to the face color may produce outstanding results. Blue and green LEDs are dimmer by nature and may require additional
modules to produce sufficient illumination.
1838
1800
1848
1860
1808
1893
1862
1819
LED White
LED Yellow
LED Light Blue
LED Blue
LED Light Green
LED Red
LED Red-Orange
LED Orange
White LED
Warm White LED
Blue LED
Blue LED
Gree LED
Red LED
Red LED
Warm White LED
3170-3600
LUX Light
2390-2700
LUX Light
145-160
LUX Light
100
LUX Light
100
LUX Light
640-690
LUX Light
690-730
LUX Light
1200-1240
LUX Light
GE Tetra MiniMax or Sloan V Series
We have tested these two systems and find they work well with all our channel letter products, including the low profile
GemLite Formed Channel Letters. Several other systems worked well with our standard 5" depth injection molded cans
and our fabricated metal letters – however only these two passed all our tests for all our products. We noted that there
are other systems or models/series that may be better fits for our fabricated and injection molded letter products.
Viewing Angle:
LED Components
At least 150 degrees
The single most important consideration for a quality appearance is the lamp viewing angle. Based on the letter depth
and face opacity, you want to select a system that will minimize "hot spots". This affects not only face lit letters but halo
lit letters as well. The higher the number, the more forgiving your installation will be because the LED light will overlap
and create a bright, smooth appearance.
UL (Underwriters Laboratories):
All three product types listed are available as UR Recognized Components. Our sign bodies (cans or backs) have undergone extensive UL testing and are approved for use on UL Listed signs.
Warranty:
You get what you pay for
LEDs can be purchased for pennies. However, these same LED systems can be largely unreliable and pose numerous installation issues. Be sure to investigate the manufacturer to establish their stability in the market. Usually the legitimate
manufacturers have an established warranty period and are sold through sign supply distributors.
Ease of Installation:
Designed for Signs
LED systems are used for many applications, many of which are not for signage. Although these systems can at times be
cheaper, because they are designed for other applications, they create installation nightmares. The best systems are designed with signs in mind for greatest flexibility, consistency, and longevity in a sign application.
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