Part Number: 198862 Revision: 37 WIDE CORR GRAIN BINS FARM SERIES INSTALLATION AND STORAGE INSTRUCTIONS READ THESE INSTRUCTIONS CAREFULLY AND COMPLETELY BEFORE BEGINNING FOUNDATION OR ASSEMBLY EFFECTIVE DATE: November, 2013 TABLE OF CONTENTS TABLE OF CONTENTS .........................................................................………………………................... A2 NEW IN THIS MANUAL ......................................................................………………………...................... A3 LIMITED WARRANTY............................................……………………….................................................. A4 - A5 DISCLAIMERS.......................................……………………….................................................….................. A6 CRITICAL ASSEMBLY REQUIREMENTS.......................................................................................... A7 PRODUCT STORAGE ............................................................................................................................... A8 - A9 IMPORTANT NOTES.......................................………………………..................................................…..... A10 CUTTING OPENINGS.......................................………………………..................................................…... A11 FOUNDATION LOADS ..........................................................................................................................................…... B1 - B4 SPECIFICATIONS ................................................................................................……...................…. B5 FOUNDATION DETAILS .................................................................................................................… B6 SPECIFICATIONS BIN SPECIFICATIONS ..............................................................................................................…….. B7 - B8 ASSEMBLY PROCEDURE ROOF ASSEMBLY ……..................................................................................................…………….. C1 to C7 ROOF LADDER & SHEET DETAIL ............................................................................................….... C8 15’-27’ REMOTE CAP OPENER ASSEMBLY ..................................................................................... C9 30’-48’ REMOTE CAP OPENER ASSEMBLY ..................................................................................... C10 OPENER SYSTEM STANDARD - FOR 5 - 9 TIER BINS ....................................................................C11 LIFTING OF WC BIN WITH CRANES …............................................................................................. C12 INSPECTION HATCH ASSEMBLY …………...................................................................................... C13 GRAIN GAUGE INSTALLATION ……….…...………………….…………………………………………... C14 WALL SHEET AND BOTTOM ANGLE ASSEMBLY ..................................................................….... C15 BIN ROUNDNESS ......................................................................................................................….... C16 WALL SHEET LAYOUT MODEL 1503W – 1507W ...............................................................…..... D1 MODEL 1803W – 1807W ...............................................................…...... D2 MODEL 2103W – 2108W ...............................................................…...... D3 MODEL 2403W – 2408W ..................................................................…... D4 MODEL 2703W – 2709W ...............................................................…...... D5 MODEL 3004W – 3009W .................................................................….... D6 MODEL 3304W – 3309W ..................................................................…... D7 MODEL 3604W – 3609W ..............................................................…....... D8 MODEL 3904W – 3909W ...............................................................…..... D9 MODEL 4204W – 4209W ...............................................................…..... D10 MODEL 4504W – 4509W ...............................................................…..... D11 MODEL 4804W – 4809W ..................................................................…... D12 MODEL 5104W – 5109W ...............................................................…..... D13 MODEL 5405W – 5409W ...............................................................…..... D14 DOOR INSTALLATION ……..……..................................................................................................…. E1 AUGER CHUTE ASSEMBLY ……….…..................................................................................................E2 DOOR CONVERSION ………..……….…………………………………………………………………….. E3 BIN JACKS ..........………………………............................................................................…................. E4 HOPPER CONE TO BIN ASSEMBLY………………………………………………………….………....... E5 MODEL 1503EFS – 1507EFS………………………………………………...F1 MODEL 1803EFS – 1808EFS……………………………………………...... F2 MODEL 2103EFS – 2108EFS……………………………………………...... F3 MODEL 2403EFS – 2406EFS……………………………………………...... F4 APPENDIX I – PARTS BOX LISTING (COMMON) .....................................…...........................G1 APPENDIX II – PARTS BOX LISTING (NON-COMMON) …........................................... G2 - G3 APPENDIX III – PARTS BOX PART IDENTIFICATION .........................…...................... G4 - G6 APPENDIX IV – HARDWARE USAGE …..............................................................………….......... G7 APPENDIX V – BOLT TORQUES …….............…......……........................................................…........ G8 Page A2 NEW IN THIS MANUAL Corrected “Table of Contents”, Page A1 Added new bin sizes to “Foundation” charts, Pages B1 to B4 Added new bin sizes to “Bin Specs” charts, Pages B7 & B8 Re-numbered all pages with letters and numbers Added new bin sizes to “Peak Ring” table, Page B2 Added new “Wall Sheet Layouts”, Pages D1 to D4 Added new bin sizes to “Door” chart, Page E1 Added new bin sizes to “Parts Box” chart, Pages G1 to G3 New “Design Specs” on Page A6 & A7 New “Roof Installation” Pages C1 to C7 Page A3 LIMITED WARRANTY Westeel Division of Vicwest Operating Limited Partnership ("Westeel") warrants products that it has manufactured and/or that are branded with its name (the "goods") subject to the following terms and limitations, (the "warranty"): 1. Duration of Warranty. The duration of the warranty is limited as follows: Galvanized Bins EasyCheck EasyFlow EasyAer Floors SeedStor-K Cones Paint Structural SeedStor Cones Paint Structural Elite Cones Paint Structural WESTEEL cones Paint Structural Smooth Wall Bins Paint Structural 12 months 12 months 24 months 12 months 12 months 12 months 30 months 30 months 10 years 30 months 10 years No warranty 12 months 30 months 10 years The duration of the warranty will run from the date of purchase from a dealer or distributor authorized by Westeel (the "warranty period"). 2. Limitation of Remedies Replacement. Within the warranty period, Westeel will replace the goods and/or original manufactured components thereof which are found, to Westeel's satisfaction, to be defective. Westeel is not responsible for direct, indirect, special, consequential, or any other damages of any kind, including personal injury to any individual, howsoever caused, including caused by transportation of the goods for repair or replacement 3. Procedure for Obtaining Service. In the event of a warranty claim, the purchaser must complete any and all information required by Westeel in order to properly assess or investigate the claim. Westeel will not be responsible for the removal of any of the goods found to be defective, or transportation charges to and from Westeel's authorized dealer or distributor, or for installation of any replacement goods and/or parts furnished under the warranty. Page A4 Limitations as to Scope of Warranty. The warranty does not extend to defects or damage caused, in whole or in part, by: i. use of a kind and/or to a degree not reasonably expected to be made of the goods; ii. improper storage of the goods both prior to and after purchase; iii. damage caused by, or in the course of, installation or assembly; iv. any use of the goods which is not an intended use as specified in Westeel's published product literature, or otherwise specified by Westeel in writing; v. any equipment attached to or used in conjunction with the goods; vi. any field modifications or substitutions to original bin components; vii. inadequate ventilation or any other circumstance not in keeping with proper maintenance and/or use of the goods; viii. Acts of God, accident, neglect or abuse of the goods by the purchaser and/or any other individual or entity; or ix. Any use or installation inconsistent with Westeel’s Standard Disclaimers. 4. Limitations as to Manufacturer. The warranty does not cover products sold by Westeel that are not manufactured by Westeel. In those circumstances, the purchaser is referred to the manufacturer of those products. 6. Limitation of Implied Warranties and Other Remedies. To the extent allowed by law, neither Westeel nor its dealers, nor any company affiliated with Westeel makes any warranties, representations, or promises as to the quality, performance, or freedom from defect of any Product covered by this Warranty. WESTEEL HEREBY DISCLAIMS, TO THE EXTENT APPLICABLE, ANY AND ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. A PURCHASER’S ONLY REMEDIES IN CONNECTION WITH THIS WARRANTY ARE THOSE SET FORTH IN THIS WARRANTY. IN NO EVENT WILL WESTEEL, ITS DEALERS, OR ANY COMPANY AFFILIATED WITH WESTEEL BE LIABLE FOR INCIDENTIAL, CONSEQUENTIAL OR PUNITIVE DAMAGES. Some jurisdictions do not allow waivers of certain warranties, so the above waivers may not apply to you. In that event, any implied warranties are limited in duration to ninety (90) days from delivery of the products. You may also have other rights which vary from jurisdiction to jurisdiction. 7. Exclusive Warranty. This warranty is the only warranty provided by Westeel and all other warranties and/or commitments, whether express or implied and no matter by whom made, statutory or otherwise, are subsumed and replaced by it and are of no legal effect. If any provision of the warranty is held by a court of competent jurisdiction to be void or unenforceable, in whole or in part, such provision shall be deemed severable and will not affect or impair the legal validity of any other provision of the warranty. Page A5 DISCLAIMERS Foundation Design The foundations for the stiffened bin models are based on 4000 lbs. per sq. ft. (192 kPa) soil bearing capacity. All foundation designs use 3000 lbs. per sq. in. (21 MPa) ultimate compressive strength (after 28 days) for concrete and 43,500 lbs. per sq. in. (300 MPa) re-bar. The foundation designs included in this manual are suggestions only, and will vary according to local soil conditions. Westeel will not assume any liability for results arising from their use. IMPORTANT:Foundation should be uniform and level. Level should not vary by more than ¼" over a span of four feet under the bottom ring angle. Any variance from level must be shimmed under upright base assembly. If being utilized to support a full floor aeration system, this levelness requirement should extend across the complete floor area. Method of Erection The recommendations for erecting Westeel Grain Bins should be closely followed to achieve the full strength of the bin and to achieve adequate weather sealing. Warranty is void if the recommendations are not followed including but not limited to: 1. Wall sheets and/or uprights, which are not specified for a given tier, are used. 2. Foundations are found to be inadequate or out-of-level. 3. Anchor bolts (cast-in-place, drill-in, chemical type or other) are found to be inadequate. 4. Off-center loading or unloading is used. This does not apply to the use of approved side unloading systems. 5. Materials stored are not free-flowing or have a compacted bulk density greater than 55 3 3 lbs/ft (880 kg/m ). If using Bin Jacks: Always lift on an upright. Choose a hoist with a suitable capacity for the expected empty bin deadload. Make sure the rated capacity of the hoist is not exceeded. Design Standard Westeel Grain Bins are designed for: 1. Non-corrosive free-flowing materials up to 55 lbs/ft3 (880 kg/m3) average compacted bulk density. 2. Maximum horizontal gusted wind speed of 94 mph (151 km/h) 3. Zero seismic activity. (Note: Seismic resistance in grain bins varies with height and diameter. Many standard designs have significant seismic capabilities. Designs can be reviewed and/or modified to reflect local seismic requirements.) 4. Roof loading capabilities vary with diameter, peak load and snow load. a. Peak Loads – standard peak loads follow. Upgrades are available. i. 15’ to 24’ – 4000 lbs (1814 kg) ii. 27’ to 48’ – 5000 lbs (2268 kg) iii. 51’ & 54’ non-structural – 8000 lbs (3629 kg) iv. 51’ to 108’ structural Roofs – 10,000 lbs (4536 kg) b. Roof Snow Loads (RSL) – at the above stated standard peak loads, standard RSLs vary with diameter and range from 16 psf (78 kg/m 2) to 49 psf (239 kg/m2). Upgrades are available. (Note: The correlation between ground snow load (GSL) and roof snow load (RSL) for grain bin designs vary with jurisdictions. In the US GSL = 2 x RSL. In Europe GSL = 1.25 x RSL. In Canada the correlation between GSL and RSL varies and is site specific.) c. See following tables for specific roof design capabilities for standard and upgraded non-structured roofs. Page A6 Roof Design Capacities for Non-Structural Roofs Maximum Roof Snow Load @ Standard Peak Load Bin Series Std Peak Load lbs (kN) 15 18 21 4000 (17.8) Standard Roof psf kPa 49 2.35 49 2.35 Plus Upgrade 1 psf kPa Plus Upgrade 2 psf kPa n/a 33 1.58 50 2.39 23 1.10 36 1.72 27 26 1.24 42 2.01 30 22 1.05 34 1.63 43 2.06 33 16 0.77 26 1.24 36 1.72 26 1.24 33 1.58 42 2.01 24 1.15 29 1.39 39 1.87 42 21 1.01 27 1.29 37 1.77 45 18 0.86 26 1.24 35 1.68 23 1.10 28 1.34 36 1.72 22 1.05 31 1.48 19 0.91 30 1.44 39 5000 (22.2) 48 51 54 8000 (35.6) psf kPa n/a 24 36 Plus Upgrade 3 n/a 47 2.25 n/a n/a Roof Design Capacities for Non-Structural Roofs Maximum Roof Snow Load @ Upgraded Peak Load Bin Series Upgraded Peak Load lbs (kN) 15 18 21 24 27 30 33 36 39 42 45 48 51 54 8000 (35.6) 10000 (44.5) 12000* (53.4) Standard Roof Plus Upgrade 1 psf kPa psf kPa 31 31 26 19 20 17 12 20 1.48 1.48 1.24 0.91 0.96 0.81 0.57 0.96 41 29 30 25 20 25 1.96 1.39 1.44 1.20 0.96 1.20 18 16 14 18 16 0.86 0.77 0.67 0.86 0.77 23 21 19 23 23 1.10 1.01 0.91 1.10 1.10 14 0.67 22 1.05 Plus Upgrade 2 psf kPa Plus Upgrade 3 psf kPa n/a n/a n/a 36 26 34 1.72 1.24 1.63 32 30 27 28 1.53 1.44 1.29 1.34 40 1.92 n/a n/a Notes : 1) Standard roofs are adequate for many applications but additional capacity is available when optional upgrade packages are used. 2) Upgrade packages include roof stiffening rings and/or rib supports. For 21' and 24' roofs, the upgrade uses heavier gauge roof sheets. 3) For peak load between the standard and upgraded, a straight line interpolation can be used to determine maximum roof snow load. 4) * A structural 54' roof with rafters is available to support peak ring loads greater than 12,000 lbs (53.4 kN). Page A7 Site and Assembly Unless otherwise specifically provided in writing, Westeel does not take responsibility for any defects or damages to any property, or injury to any persons, arising from or related to any site or assembly considerations, including but not limited to: Bin location and bin siting; Soil conditions and corresponding foundation requirements (note that the examples provided in manuals are for specifically stated soil conditions); Bin assembly (Westeel recommends the use of qualified bin installers; contact Westeel for information on installers in your area); Field modifications or equipment additions that affect the bin structure; Interconnections with neighbouring structures. Compliance with all applicable safety standards, including but not limited to fall restraint systems (ladders or other systems). Local safety authorities should be contacted as standards vary between jurisdictions. Critical Assembly Requirements 1. Local code and jurisdictional requirements that are applicable to the grain bin installation must be adhered to. 2. Foundations must be designed for the loads being imparted to them, and for local soil conditions. Westeel foundation guidelines are for a set of stated conditions and may not be applicable to local conditions. 3. A foundation must provide uniform and level support to the grain bin structure being supported. Surface imperfections causing gapping must be remedied. This may involve, but not be limited to - grouting under the bottom ring of a non-stiffened bin, and shimming under the uprights of a stiffened bin or under the legs of a hopper. 4. If extending an existing bin, ensure that the foundation is adequate for the increased loads that will be subjected to it. 5. If installing an existing bin on a hopper, ensure that the bin is designed for a hopper application, and that the foundation is capable of withstanding the substantial point loads that the hopper legs apply. If uprights are present, ensure that they are supported. 6. Ensure that the proper hardware is utilized for all bolted connections. Refer to the ‘Hardware “Where Used” Chart’ in the Installation Manual. If a shortage occurs do not substitute. Take the necessary steps to obtain the proper hardware. Ensure nuts are tightened to the required torque values as provided in the Installation Manual. 7. Refer to the appropriate Installation Manual to ensure a safe, proper structure, in particular but not exclusively for the wall sheet and upright layouts. Do not deviate from the layouts provided. 8. Ensure that an integral end-to-end connection exists between mating uprights. Successive uprights must not overlap. Page A8 9. Vertical tolerances between uprights and wall sheets are tight. This can be affected by “jacking” techniques, which can allow the tolerance to grow or shrink depending on the technique used. The gapping between successive uprights must be monitored to ensure that upright holes align with bin sheet holes. 10. When installing roof stiffening rings, and if it is necessary to shorten the stiffening ring tubes, shorten them as little as possible. Initially the nuts on the expanders should be centered and as close together as possible. When tightening, share the amount of takeup between expanders such that the nuts remain centered, and the amount of engagement between all expanders on the same ring is equalized. 11. Before anchoring the bin to the foundation, ensure that the bin is round. The maximum variation from perfect roundness is 3/4" on the radius (see details in "wall sheet and bottom angle " section of manual). Locate anchor bolts towards the outside of the anchor bolt holes (away from bin) to permit the incremental expansion that can occur with the initial filling. Grain Bin Use 1. Do not off-center unload a grain bin. It is imperative to unload from the center of the bin first, until as much grain as possible has been removed, and only then proceed to unload from the next closest unload gate to the center. Continue utilizing the unload gates in succession from the center towards the outside. Gate control mechanisms should be clearly marked and interconnected to prevent an external gate from being opened first. 2. The only exception to center unloading is when a properly designed and installed side draw system is utilized. However, as bins tend to go out of round when employing side draws, the bin must be completely emptied before refilling. 3. When unloading a bin with a mobile auger through a properly designed auger chute, the entry end of the auger should be pushed into the center of the bin before the auger is engaged. Slower rates of flow are preferable and should not exceed the capacity of an 8” auger. 4. Ensure that the inner door panels of grain bin doors are completely closed and latched before filling the grain bin. 5. Never enter a loaded grain bin for any reason. Grain can be a killer. Product Storage Rust on Galvanized Parts 1. White rust forms when moisture is allowed to collect on galvanized surfaces that have yet to develop the durable zinc oxide layer. This zinc oxide layer naturally occurs as the surface interacts with carbon dioxide, and is characterized over time by the dull grey appearance that weathered galvanized surfaces get. 2. Parts that are not well ventilated or well drained can collect water between surfaces and develop white rust. 3. White rust is not a structural concern if its development is stopped in the early stages. A light film or powdery residue can occur after a period of heavy rainfall or a short time of improper storage. If white rust has started to develop, separate parts and wipe off any moisture. Next, using a clean cloth, apply a thin layer of petroleum jelly or food-grade oil to the entire part. Page A9 4. If moisture is left on parts, this white rust can become more aggressive and turn into red rust. Red rust can cause degradation in the material and become a structural concern. Any parts that have red rust should be replaced immediately. Storage Guidelines 1. Keep all bundles dry before assembly of the bin. Start assembly as soon as possible. Do not lay bundles on the bare ground, raise all bundles 6” – 8” off the ground on wood blocks or timbers. Store curved wall sheets ‘hump-up’. All other bundles material should be placed so that they are well sloped to promote good drainage. 2. Roof sheets must be elevated at least 12” at the small end of the sheets. 3. Temporary storage can be provided by erecting a simple framework supporting a waterproof tarp. 4. All bin boxes, ladder boxes and hardware boxes should be stored inside. These are not waterproof, and will deteriorate in normal weather conditions, allowing moisture to contact the parts inside. If Parts Become Wet 1. If goods become submerged or wet, the bundles should be opened as soon as possible, sheets or material separated and dried. Keep separated until assembly. Brace goods properly so as to avoid damage or injury from material falling when in storage. 2. Any boxed goods that become wet should be dried and stored in a new box that is free of moisture. 3. In addition to wiping down wallsheets, a food-grade oil can also be applied with a clean, lint-free cloth. This will assist in preventing any further moisture from contacting the galvanizing on the steel. Due to safety concerns with installation and use, Westeel does not recommend the use of oil on other parts such as roof sheets and safety ladders. Page A10 IMPORTANT NOTES 1. In order to maintain your wall sheets in good condition separate sheets and allow air circulation between them. Store sheets in a dry place. Do not store sheets with sheet ends pointing upwards. 2. To keep an even pressure on walls, the bin must always be unloaded from the centre. 3. Contact local power officials for minimum power line clearance. 4. See "Disclaimers - Design" for materials which can be stored. 5. Tighten all bolts to the recommended torque setting (see Recommended Bolt Torques table in Appendix). 6. Do not locate grain bin close to high buildings, which might cause snow to fall onto or build up on the roof of the grain bin. Consider future expansion and allow space for loading and unloading of the bin. Your dealer and local government agricultural consultants can help you plan your storage system for maximum efficiency. Shortages and Damaged Parts; Report damaged parts or shortages immediately to the delivering carrier, followed by a confirming letter requesting inspection by the carrier, if required. Order any replacement parts immediately to ensure that assembly will not be held up by missing parts. All parts will be charged for and credit will be issued by party at fault - no credit will be issued if freight bill are signed as received in good condition. Order Optional Equipment; Optional equipment such as unloading augers, aeration equipment, anchor bolts, foundation sealant, external ladders, safety cage and platforms, etc., should all be on site and checked before assembly starts. Plan your installation in advance. For details, see assembly instructions supplied with optional equipment. List of Warning Decals; 236564 236088 Consistent with Westeel Limited’s policy of continued research and development of our products, we reserve the right to modify or change information contained in this publication Without notice. Page A11 Instructions For cutting Openings in Westeel Wide Corr Grain Bins A. General Rules for Cutting openings 1. Never cut any uprights, roof ribs, or wall sheet bolted vertical seams to create an opening; 2. Openings shall be located so equipment being installed won't interfere with any bin components/accessories; 3. Openings shall be minimized as much as possible for structural integrity of grain bins; 4. Corners in openings shall be cut with minimum radius of 1/8" to reduce stress concentration; 5. Openings shall be sealed all the way around for all weather conditions; 6. Instructions shall be followed closely to avoid damage to bin structure; 7. Except cutting openings described below, any other modification to Westeel bins shall be approved by a professional engineer. B. Openings for Fan Transitions of Aeration Floors 1. Consult aeration floor installation instructions for information on Planning floor layout; 2. Openings shall be centered to a wall sheet in horizontal direction; 3. Opening shall be cut as tight as it can be for the transition to go through; and shall have no more than 1/4" gap on any side to the section of a fan transition going through a bin wall; 4. Opening height for fan transition shall be limited to 12.5" inches from bottom edge of a bottom wall sheet; 5. Opening width shall not exceed 46.5" for stiffened bins and 72.5" for unstiffened bins; 6. Vertical support shall be required to support load above opening; 7. Bottom angles may be cut flush to the sides of an opening to form part of opening. C. Openings for Unloading Augers of Wide Corr Bins with Full Floor Aeration 1. Consult aeration floor installation instructions for information on Planning floor layout; 2. Openings shall be centered to a wall sheet in horizontal direction; 3. Openings shall be cut as tight as it can be for unloading auger to go through and shall have no more than 1/4" gap to auger flange section on any side; 4. Opening height for any auger shall be limited to 12.5" from the bottom edge of a bottom wall sheet; 5. Vertical flange of a bottom angle may be cut flush to sides of an opening to form part of opening; D. Openings for Roof Vents in Roof Sheets 1. Openings shall be centered between roof ribs and have 2.5" minimum distance between edge of opening and base of a roof rib; 2. Openings can be square, rectangular, or round; 3. Openings shall be the same size as the inlet opening of a vent being installed; 4. Any side of a square/rectangular opening shall have a maximum length of 18" and a circular opening shall have a maximum diameter of 24". Page A12 Page B1 lbs/ft lbs/ft lbs/ft lbs/ft 2 lbs/ft Model Vertical dead load Vertical grain load Vertical roof snow load Vertical roof peak load Bin floor pressure Number of anchor bolts 2106 82 2,279 127 61 893 42 1504 51 1,047 90 85 614 30 2107 98 2,913 127 61 974 42 1505 64 1,492 90 85 696 30 2108 116 3,598 127 61 1,044 42 1506 75 1,989 90 85 765 30 2404 55 1,260 145 53 731 48 1507 90 3,103 90 85 822 30 2405 67 1,795 145 53 843 48 1804 52 1,124 109 71 659 36 2406 83 2,401 145 53 943 48 1805 62 1,604 109 71 754 36 2407 100 3,072 145 53 1,032 48 1806 78 2,144 109 71 835 36 2408 119 3,800 145 53 1,112 48 1807 92 2,735 109 71 905 36 2704 60 1,324 163 59 761 54 2104 55 1,194 127 61 698 42 2705 72 1,881 163 59 880 54 2105 67 1,704 127 61 802 42 In addition Westeel suggests the use of 1/2” x 3” embedment anchor bolts through the bottom ring angle to insure bin roundness, for sealing purposes, and for additional localized lateral stability. For stiffened bins the primary anchor bolt locations are through the base plates at each and every upright location. The anchor bolt design, plus connection details to the base plate, must accommodate the total shear and uplift loads that can occur due to wind loading at the site in question. Grain Bin Anchoring: Adequate anchoring is critical to a successful bin installation. The anchoring of the bin is dependent on local wind loading conditions and forms part of the site specific design requirements. The anchor bolt details must form part of the site specific foundation design. IMPORTANT Based on maximum snow load of 24 psf lbs/ft lbs/ft lbs/ft lbs/ft 2 lbs/ft Model Vertical dead load Vertical grain load Vertical roof snow load Vertical roof peak load Bin floor pressure Number of anchor bolts IMPERIAL UNFACTORED FOUNDATION LOADS - FARM BIN (WFS) Page B2 3304 70 1,445 199 48 813 66 2706 88 2,514 163 59 987 54 Based on maximum snow load of 24 psf lbs/ft lbs/ft lbs/ft lbs/ft lbs/ft2 Model Vertical dead load Vertical grain load Vertical roof snow load Vertical roof peak load Bin floor pressure Number of anchor bolts 3305 84 2,041 199 48 942 66 2707 107 3,217 163 59 1,084 54 3306 100 2,721 199 48 1,061 66 2708 124 3,983 163 59 1,172 54 3307 118 3,479 199 48 1,171 66 2709 146 4,805 163 59 1,251 54 3308 140 4,308 199 48 1,271 66 3004 65 1,385 181 53 788 60 3309 162 5,202 199 48 1,364 66 3005 80 1,962 181 53 912 60 3604 71 1,505 217 44 837 72 3006 95 2,620 181 53 1,026 60 3605 87 2,118 217 44 970 72 3007 114 3,352 181 53 1,129 60 3606 102 2,819 217 44 1,094 72 3008 134 4,151 181 53 1,224 60 3607 121 3,600 217 44 1,208 72 3009 158 5,011 181 53 1,310 60 In addition Westeel suggests the use of 1/2” x 3” embedment anchor bolts through the bottom ring angle to insure bin roundness, for sealing purposes, and for additional localized lateral stability. For stiffened bins the primary anchor bolt locations are through the base plates at each and every upright location. The anchor bolt design, plus connection details to the base plate, must accommodate the total shear and uplift loads that can occur due to wind loading at the site in question. Grain Bin Anchoring: Adequate anchoring is critical to a successful bin installation. The anchoring of the bin is dependent on local wind loading conditions and forms part of the site specific design requirements. The anchor bolt details must form part of the site specific foundation design. IMPORTANT lbs/ft lbs/ft lbs/ft lbs/ft lbs/ft2 Model Vertical dead load Vertical grain load Vertical roof snow load Vertical roof peak load Bin floor pressure Number of anchor bolts IMPERIAL UNFACTORED FOUNDATION LOADS - FARM BIN (WFS) Page B3 4206 110 3,007 253 38 1,152 84 3608 141 4,456 217 44 1,314 72 Based on maximum snow load of 24 psf lbs/ft lbs/ft lbs/ft lbs/ft lbs/ft2 Model Vertical dead load Vertical grain load Vertical roof snow load Vertical roof peak load Bin floor pressure Number of anchor bolts 4207 129 3,830 253 38 1,275 84 3609 164 5,381 217 44 1,413 72 4208 150 4,735 253 38 1,390 84 3904 74 1,564 235 41 860 78 4209 177 5,715 253 38 1,498 84 3905 89 2,194 235 41 997 78 4504 3906 107 2,914 235 41 1,124 78 4506 3908 146 4,598 235 41 1,354 78 4507 3909 171 5,552 235 41 1,457 78 4508 4204 76 1,623 253 38 882 84 TO BE DETERMINED 4505 3907 125 3,717 235 41 1,243 78 4509 4205 91 2,269 253 38 1,021 84 In addition Westeel suggests the use of 1/2” x 3” embedment anchor bolts through the bottom ring angle to insure bin roundness, for sealing purposes, and for additional localized lateral stability. For stiffened bins the primary anchor bolt locations are through the base plates at each and every upright location. The anchor bolt design, plus connection details to the base plate, must accommodate the total shear and uplift loads that can occur due to wind loading at the site in question. Grain Bin Anchoring: Adequate anchoring is critical to a successful bin installation. The anchoring of the bin is dependent on local wind loading conditions and forms part of the site specific design requirements. The anchor bolt details must form part of the site specific foundation design. IMPORTANT lbs/ft lbs/ft lbs/ft lbs/ft lbs/ft2 Model Vertical dead load Vertical grain load Vertical roof snow load Vertical roof peak load Bin floor pressure Number of anchor bolts IMPERIAL UNFACTORED FOUNDATION LOADS - FARM BIN (WFS) Page B4 5108 4804 80 1,741 290 33 923 96 Based on maximum snow load of 24 psf lbs/ft lbs/ft lbs/ft lbs/ft lbs/ft2 Model Vertical dead load Vertical grain load Vertical roof snow load Vertical roof peak load Bin floor pressure Number of anchor bolts 5109 4805 95 2,417 290 33 1,068 96 5404 4806 113 3,188 290 33 1,205 96 5406 4808 157 4,996 290 33 1,457 96 5407 4809 184 6,024 290 33 1,572 96 5408 5104 TO BE DETERMINED 5405 4807 135 4,049 290 33 1,334 96 5106 5107 5409 5410 TO BE DETERMINED 5105 In addition Westeel suggests the use of 1/2” x 3” embedment anchor bolts through the bottom ring angle to insure bin roundness, for sealing purposes, and for additional localized lateral stability. For stiffened bins the primary anchor bolt locations are through the base plates at each and every upright location. The anchor bolt design, plus connection details to the base plate, must accommodate the total shear and uplift loads that can occur due to wind loading at the site in question. Grain Bin Anchoring: Adequate anchoring is critical to a successful bin installation. The anchoring of the bin is dependent on local wind loading conditions and forms part of the site specific design requirements. The anchor bolt details must form part of the site specific foundation design. IMPORTANT lbs/ft lbs/ft lbs/ft lbs/ft lbs/ft2 Model Vertical dead load Vertical grain load Vertical roof snow load Vertical roof peak load Bin floor pressure Number of anchor bolts IMPERIAL UNFACTORED FOUNDATION LOADS - FARM BIN (WFS) Page B5 FOUNDATION SPECIFICATIONS 18” 18” 48’ -10” 48’-10” 17” 25” 14” 14” 14” 22” 15” 22” 15” 22” 15” 23” 15” 24” 15” 24” 16” 24” “W” (4)10M (7)10M (3)10M (3)10M (3)10M (4)10m (3)10M (4)10M (3)10M (6)10M (3)10M (6)10M (3)10M (6)10M (3)10M (7)10M (4)10M (7)10M qty. & size (49)10M (49)10M (37)10M (43)10M (43)10M (34)10M 192 306 36 43 51 65 57 74 65 128 71 140 79 176 86 228 168 267 (4)#4 (8)#3 (2)#4 (2)#4 (2)#4 (4)#4 (2)#4 (4)#4 (2)#4 (8)#3 (2)#4 (8)#3 (2)#4 (8)#3 (2)#4 (8)#3 (4)#4 (8)#3 qty. of qty. & 1m kg. size “U” bars Rebar - metric 425 442 53 80 94 182 100 207 120 245 133 273 147 301 160 329 372 386 lb. (49)#3 (49)#3 (37)#3 (43)#3 (43)#3 (34)#3 qty. of 39” “U” bars Rebar - imperial 61 68 51 54 60 45 lb. 1873 1873 200 281 377 377 488 488 612 612 747 747 900 900 1065 1065 1440 1440 Wire mesh sq. ft. 47’ –11 5/16” 47’- 11 5/16” 15’-1 3/8” 18’- 1 3/16” 21’- 1” 21’- 1” 24’-0 13/16” 24’-0 13/16” 27’-0 5/8” 27’-0 5/8” 30’-0 3/8” 30’-0 3/8” 33’-0 3/16” 33’-0 3/16” 36’-0” 36’-0” 41’ –11 5/8” 41’ –11 5/8” Anchor bolt circle 19” 18 31/32” 18 15/16” 18 15/16” 18 15/16” 18 15/16” 18 29/32” 18 29/32” 18 29/32” 18 29/32” 18 7/8” 18 7/8” 18 7/8” 18 7/8” 18 7/8” 18 7/8” A 23 5/8” 23 19/32” 23 9/16” 23 9/16” 23 17/32” 23 17/32” 23 17/32” 23 17/32” 23 1/2” 23 1/2” 23 1/2” 23 1/2” 23 1/2” 23 1/2” 23 15/16” 23 15/16” B Chord between anchor bolts 23’-11 21/32” 18 27/32” 23 15/16” 23’-11 21/32” 18 27/32” 23 15/16” 7’- 6 11/16” 9’-0 19/32” 10’- 6 1/2” 10’-6 1/2” 12’-0 13/32” 12’-0 13/32” 13’- 6 5/16” 13’- 6 5/16” 15’-0 3/16” 15’-0 3/16” 16’- 6 3/32” 16’- 6 3/32” 18’-0” 18’-0” 20’-11 13/16” 20’-11 13/16” Anchor bolt radius 96 96 30 36 42 42 48 48 54 54 60 60 66 66 72 72 84 84 36 42 5.5 7 8 11.5 11 16 13 17 15 20.5 17.5 23 20 24.5 28.5 33 Min. no. Concrete 3/8” dia. (3000 psi) anchors yards One 3/8" anchor bolt needs to be installed into every slot in the bottom angle (6 per angle) to ensure that the bin is fixed at the bottom. The minimum embedment depth of the anchor bolts is 3". 16” 16” 16” 18” 16” 18” 16” 18” 16” 18” 16” 18” 16” 18” 18” 18” 15’-11” 18’-11” 21’-11” 21’-11” 24’-11” 24’-11” 27’-11” 27’-11” 30’-10” 30’-10” 33’-10” 33’-10” 36’-10” 36’-10” 42’-10” 42’ -10” 1503-07 1803-07 2103-07 2108 2403-07 2408 2703-07 2708-09 3004-07 3008-09 3304-07 3308-09 3604-07 3608-09 4204-07 4208-09 4504-07 4508-09 4804-07 4808-09 5104-07 5108-09 5404-07 5408-09 “H” Slab dia. 15” rebar end laps included in weights. Standard length assumed to be 6 m (19 ft., 8 in.); add 15” (380 mm) for each additional lap if using shorter lengths; for 10M add .3 kg.; for #3 imp. add .5 lb; for #4 imp. add .8 lb. additional ½” washer underneath the 3/8” anchor bolt washer. The ½” washer should have an OD of at least 1.4” and a thickness of a least 1/10” This is needed to provide adequate resistance against angle uplift. Choose a site which is well drained and has a minimum soil-bearing capacity of 3700 lbs. per sq. ft. (177 kPa). If soil-bearing capacity is not known, consult a local engineering representative. Use 4” to 6” (100-150 mm) of well compacted coarse gravel below slab and ring footing. Use 3000 lbs. per sq. in. (21 MPa) concrete. Make sure the foundation is level. The bin wall must have a uniform support to carry the wall loads and weather-sealing the bottom is made easier if the foundation is level. Camber the outside edge of the concrete to ensure that water drains. The bin may be anchored using either 3/8” drill-in anchor bolts or 3/8” cast-in-place anchor bolts as shown in section B. Layout dimensions are provided in the table. Install one anchor bolt for every hole provided (6 per bottom ring angle section). For areas where wind speeds exceed 100km/h, use an Bin model 6. 5. 2. 3. 4. 1. GRADE 3” MIN Page B6 POLYETHYLENE SHEET SECTION AA COMPACTED GRAVEL OUTSIDE SLAB DIAMETER ANCHOR BOLT LAYOUT UNDISTURBED SOIL CHORD ANCHOR BOLT RADIUS 6” x 6” – 10/10 WIRE MESH 4” 2” WIRE MESH ANCHOR BOLTS NOT SUPPLIED SEE DETAIL A 1” RADIUS FOR 1/2” DETAIL B 1/2” DIA. DRILL-IN OR 1/2” CAST-IN PLACE DETAIL A 3” “U” BARS @ 36” C/C 3” “H” 3” 3” A 2” (IF CAST-IN PLACE ANCHORS ARE USED) 3” MIN FOR 1/2” DIA. 1” MIN. 2” MAX THREAD LENGTH SLOPE FOR DRAINAGE “W” A BOTTOM ANGLE: SEE PAGE 7 FOR CHORD BETWEEN ANCHOR BOLTS B POLYETHLENE SHEET REBAR LAYOUT: 1. IF REBARS ARE REQUIRED PLACE ALL REBAR ON BOTTOM 2. IF 4 REBARS ARE REQUIRED PLACE ONE REBAR IN EACH CORNER WITH ADDITIONAL REBAR EVENLY SPACED ON THE BOTTOM A A FOUNDATION MUST BE UNIFORM AND LEVEL STRUCTURAL DAMAGE TO BIN WALL COULD OCCUR IF FOUNDATION LEVEL VARIES BY MORE THAN ¼” OVER A SPAN OF FOUR FEET UNDER THE BOTTOM RING ANGLE. IMPORTANT: WIDE CORR FARM SERIES GRAIN BIN SPECIFICATIONS (A) Note: Farm series bins up to and including 10,000 bushels, can use the auger chute. All other bins require center unloading equipment. MODEL 1504W 1505W 1506W 1507W 1804W 1805W 1806W 1807W 2104W 2105W 2106W 2107W 2108W 2404W 2405W 2406W 2407W 2408W 2704W 2705W 2706W 2707W 2708W 2709W 3004W 3005W 3006W 3007W 3008W 3009W 3304W 3305W 3306W 3307W 3308W 3309W 3604W 3605W 3606W 3607W 3608W 3609W NO OF TIERS 4 5 6 7 4 5 6 7 4 5 6 7 8 4 5 6 7 8 4 5 6 7 8 9 4 5 6 7 8 9 4 5 6 7 8 9 4 5 6 7 8 9 CAPACITY bu² 2400 2940 3490 4030 3500 4290 5080 5860 4840 5910 6980 8050 9120 6420 7820 9220 10610 12010 8240 10010 11780 13550 15320 17090 10330 12510 14700 16880 19070 21250 12680 15320 17960 20610 23250 25900 15300 18450 21590 24740 27890 31030 m² 80 98 116 134 117 143 169 195 162 197 233 269 304 215 261 308 354 401 276 335 394 453 511 570 346 419 491 564 637 709 425 513 601 689 777 865 514 618 723 827 932 1036 Tonnes² 65 80 95 109 95 116 138 159 131 160 189 218 247 174 212 250 288 326 224 272 320 368 416 464 280 339 399 458 517 576 344 416 487 559 631 702 415 500 586 671 756 842 CAPACITY ROOF TO DRYING FLOOR Bu 2230 2780 3330 3870 3270 4060 4840 5630 4520 5590 6670 7740 8810 6000 7400 8800 10200 11600 7720 9490 11260 13030 14800 16570 9680 11870 14050 16240 18420 20610 11890 14540 17180 19830 22470 25110 14370 17510 20660 23810 26950 30100 m² 75 93 111 129 109 135 162 188 151 187 223 258 294 201 248 294 340 387 259 318 376 435 494 553 325 397 470 543 615 688 399 487 575 663 751 839 483 587 692 796 901 1005 Tonnes 61 75 90 105 89 110 131 153 123 152 181 210 239 163 201 239 277 315 209 257 305 353 401 449 263 322 381 440 500 559 323 394 466 538 609 681 390 475 560 646 731 816 CAPACITIES SHOWN INCLUDE 30° ROOF CONE. 1. BASED ON 1.244 CU. FT. PER BUSHEL AND 5% COMPACTION IN CYLINDER. 2. BASED ON 770 KG/M3AND 5% COMPACTION IN CYLINDER 3. CAPACITY SHOWN BASED ON 13 INCH DRYING FLOOR HEIGHT AND 1.244 CU. FT./BU. NOTE: UPGRADED STIR OR CIR BINS SHOULD BE USED WITH STIRRING OR RECIRCULATING DEVICES. Page B7 TOP OF CAP APPROXIMATE SHIPPING WEIGHT ft 19.0 22.6 26.3 30.0 19.8 23.5 27.1 30.8 20.7 24.3 28.0 31.7 35.3 21.5 25.2 28.9 32.5 36.2 22.4 26.1 29.7 33.4 37.1 40.7 22.9 26.5 30.2 33.9 37.5 41.2 23.7 27.4 31.1 34.7 38.4 42.1 24.6 28.3 31.9 35.6 39.3 42.9 lbs 2400 3000 3600 4300 2900 3600 4400 5300 3600 4300 5300 6300 7500 4100 5000 6100 7500 8900 5000 6000 7300 8800 10400 12200 5900 7300 8700 10500 12400 14600 6900 8500 10100 12000 14100 16500 7900 9600 11300 13400 15700 18300 HEIGHT EAVES ft 14.8 18.5 22.2 25.8 14.8 18.5 22.2 25.8 14.8 18.5 22.2 25.8 29.5 14.8 18.5 22.2 25.8 29.5 14.8 18.5 22.2 25.8 29.5 33.2 14.8 18.5 22.2 25.8 29.5 33.2 14.8 18.5 22.2 25.8 29.5 33.2 14.8 18.5 22.2 25.8 29.5 33.2 m 4.52 5.64 6.76 7.87 4.52 5.64 6.76 7.87 4.52 5.64 6.76 7.87 8.99 4.52 5.64 6.76 7.87 8.99 4.52 5.64 6.76 7.87 8.99 10.11 4.52 5.64 6.76 7.87 8.99 10.11 4.52 5.64 6.76 7.87 8.99 10.11 4.52 5.64 6.76 7.87 8.99 10.11 m 5.78 6.89 8.01 9.13 6.04 7.16 8.27 9.39 6.30 7.42 8.54 9.65 10.77 6.56 7.68 8.80 9.92 11.03 6.83 7.94 9.06 10.18 11.30 12.41 6.97 8.09 9.20 10.32 11.44 12.56 7.23 8.35 9.47 10.58 11.70 12.82 7.49 8.61 9.73 10.85 11.96 13.08 kg 1100 1350 1600 1950 1350 1650 2000 2400 1600 1950 2400 2900 3400 1850 2250 2800 3400 4050 2250 2700 3300 4000 4700 5500 2650 3300 3950 4750 5650 6600 3150 3850 4550 5450 6400 7500 3550 4350 5150 6100 7150 8300 WIDE CORR FARM SERIES GRAIN BIN SPECIFICATIONS (B) Note: Farm series bins up to and including 10,000 bushels, can use the auger chute. All other bins require center unloading equipment. MODEL 3905W 3906W 3907W 3908W 3909W 4204W 4205W 4206W 4207W 4208W 4209W 4504W 4505W 4506W 4507W 4508W 4509W 4804W 4805W 4806W 4807W 4808W 4809W 5104W 5105W 5106W 5107W 5108W 5109W 5405W 5406W 5407W 5408W 5409W NO OF TIERS 5 6 7 8 9 4 5 6 7 8 9 4 5 6 7 8 9 4 5 6 7 8 9 4 5 6 7 8 9 5 6 7 8 9 CAPACITY bu² 21900 25590 29290 32980 36670 21410 25690 29970 34260 38540 42820 24910 29830 34740 39660 44580 49490 28720 34320 39910 45510 51100 56690 32860 39170 45490 51800 58120 64430 44400 51480 58560 65640 72720 m² 734 857 980 1103 1225 720 862 1004 1147 1289 1431 838 1001 1165 1328 1491 1655 967 1153 1338 1524 1710 1896 1106 1316 1526 1736 1946 2156 1493 1728 1963 2199 2434 Tonnes² 594 694 794 895 995 581 697 813 929 1045 1162 676 809 942 1076 1209 1342 779 931 1083 1234 1386 1538 891 1062 1234 1405 1576 1748 1204 1396 1588 1780 1972 CAPACITY ROOF TO DRYING FLOOR Bu 20810 24500 28190 31890 35580 20140 24420 28710 32990 37270 41550 23450 28370 33290 38200 43120 48040 27070 32660 38250 43850 49440 55040 30990 37300 43620 49930 56250 62560 42300 49380 56460 63540 70620 m² 698 821 943 1066 1189 677 820 962 1104 1247 1389 789 953 1116 1280 1443 1606 912 1098 1283 1469 1655 1841 1044 1254 1464 1674 1884 2094 1423 1658 1894 2129 2364 Tonnes 564 665 765 865 965 546 662 779 895 1011 1127 636 770 903 1036 1170 1303 734 886 1038 1189 1341 1493 840 1012 1183 1354 1526 1697 1147 1339 1531 1723 1916 CAPACITIES SHOWN INCLUDE 30° ROOF CONE. 1. BASED ON 1.244 CU. FT. PER BUSHEL AND 5% COMPACTION IN CYLINDER. 2. BASED ON 770 KG/M3AND 5% COMPACTION IN CYLINDER 3. CAPACITY SHOWN BASED ON 13 INCH DRYING FLOOR HEIGHT AND 1.244 CU. FT./BU. NOTE: UPGRADED STIR OR CIR BINS SHOULD BE USED WITH STIRRING OR RECIRCULATING DEVICES. Page B8 HEIGHT EAVES ft 18.5 22.2 25.8 29.5 33.2 14.8 18.5 22.2 25.8 29.5 33.2 14.8 18.5 22.2 25.8 29.5 33.2 14.8 18.5 22.2 25.8 29.5 33.2 14.8 18.5 22.2 25.8 29.5 33.2 18.5 22.2 25.8 29.5 33.2 m 5.64 6.76 7.87 8.99 10.11 4.52 5.64 6.76 7.87 8.99 10.11 4.52 5.64 6.76 7.87 8.99 10.11 4.52 5.64 6.76 7.87 8.99 10.11 4.52 5.64 6.76 7.87 8.99 10.11 5.64 6.76 7.87 8.99 10.11 TOP OF CAP ft 29.1 32.8 36.5 40.1 43.8 26.3 30.0 33.6 37.3 41.0 44.6 27.2 30.8 34.5 38.2 41.8 45.5 28.0 31.7 35.4 39.0 42.7 46.4 28.5 32.2 35.9 39.5 43.2 46.9 33.1 36.7 40.4 44.1 47.7 m 8.87 9.99 11.11 12.23 13.35 8.02 9.14 10.25 11.37 12.49 13.61 8.28 9.40 10.52 11.64 12.75 13.87 8.54 9.66 10.78 11.90 13.02 14.13 8.70 9.81 10.93 12.05 13.17 14.28 10.08 11.19 12.31 13.43 14.55 APPROXIMATE SHIPPING WEIGHT lbs kg To Be Determined 9700 11700 14100 16600 19300 22900 4400 5300 6400 7500 8750 10350 To Be Determined 11500 13800 16600 19800 23200 27200 5250 6300 7550 8950 10500 12350 To Be Determined To Be Determined A GUIDE TO TYPICAL NON-STRUCTURAL ROOF INSTALLATION The following is a step-by-step procedure for erecting Westeels non-structural roof system. Step #1: Inspect the concrete foundation to insure that the foundation meets all the requirements of the installation. Before beginning construction, plan out your bin orientation, and location of Westeel logo, grain-gauge, unloading devices, outside ladder and spiral stairs. All of these issues affect the location of the inspection-hatch roof-panel and the placement of the roof-ladder or roof-stairs. Step #2: Install a center post at the center point of the foundation and make sure the post is vertical, braced and anchored properly for safe installation. It is imperative that the bin be as perfectly round as possible. The use of a string anchored and centered on the concrete foundation to scribe a circle is required (see chart below for calculated radiuses. These radiuses are 3/4 inch smaller than the wall-sheet radius at the bottom, so that the scribed circle can be seen during assembly). A perfectly placed ring of sheets should be 3/4" on the outside of this scribed circle. This should be the first step in assembling a bin. The maximum amount that a bin can be out of round is .75 " on the radius, when measured from the center of the bin. In addition, the wall-sheets must form a smooth circle with no flat or elongated portions. Before anchoring the bin to the foundation, ensure again that the bin is round, within tolerance. Locate anchor bolts towards the outside of the anchor bolt slots (away from bin) to permit the incremental expansion that can occur with the initial filling. Nominal Bin Dia. (ft) Top of Peak Ring Height “H” with 1 tier of wall sheets (see next page) Scribe Radius (ft – in) (m) (ft - in) (m) Top of Peak Ring Height “H” with 2 tiers of wall sheets (see next page) (ft - in) (m) 15 7 ft 4 – 3/4 in. 2.255 7 ft 9 – 3/8 in. 2.372 11 ft 5 – 3/8 in. 2.372 18 8 ft 10 – 11/16 in. 2.710 8 ft 7 – 3/4 in. 2.635 12 ft 3 – 3/4 in. 2.635 21 10 ft 4 – 9/16 in. 3.164 9 ft 6 – 1/16 in. 2.897 13 ft 2 – 1/16 in. 2.897 24 11 ft 10 – 1/2 in 3.619 10 ft 4 – 7/16 in. 3.160 14 ft 0 – 7/16 in. 3.160 27 13 ft 4 – 3/8 in. 4.074 11 ft 2 – 3/4 in. 3.423 14 ft 10 – 3/4 in.. 3.423 30 14 ft 10 – 5/16 in. 4.529 11 ft 7 – 5/8 in. 3.546 15 ft 3 – 5/8 in. 3.546 33 16 ft 4 – 3/16 in. 4.984 12 ft 5 – 15/16 in. 3.808 16 ft. 1 – 15/16 3.808 36 17 ft 10 – 1/8 in. 5.438 13 ft 4 – 1/4 in. 4.071 17 ft 0 – 1/4 in. 4.071 39 19 ft 4 in 5.893 14 ft 2 – 5/8 in. 4.334 17 ft 10 – 5/8 in. 4.334 42 20 ft 9 – 15/16 in. 6.348 15 ft 0 – 15/16 in. 4.596 18 ft 8 – 15/16 in 4.596 45 22 ft 3 – 13/16 in. 6.803 15 ft 11 – 5/16 in. 4.859 19 ft 7 – 5/16 in. 4.859 48 23 ft 9 – 3/4 in. 7.258 16 ft 9 – 5/8 in 5.121 20 ft 5 – 5/8 in. 5.121 51 25 ft 3 – 5/8 in. 7.712 17 ft 5 – 5/8 in. 5.325 21 ft 1 – 5/8 in. 5.325 54 26 ft 9 – 9/16 in. 8.167 18 ft 4 in. 5.588 22 ft 0 in. 5.588 Page C1 PEAK RING BULB GASKET GASKET PEAK RING Step #3: Add the supplied bulb gasket around the top of the peak ring and foam-closure-gasket around the center section as shown (Detail 1). PEAK RING PEAK FOAM CLOSURE Detail 1 Step #4: A tier of wall sheets (or possibly two tiers if 2-tier Uprights are included) is required to support the roof. Start assembling the wall sheets. Note: Consult the “Hardware Usage” section in this manual for the proper hardware usage throughout the bin. When one tier is complete attach the top-ring-angle to the inside top of the wall sheets. Do not allow a joint between two adjacent top-ring-angles to be positioned directly over the Grain-gauge cutout in one of the top wall sheets. Ensure that the joint between top-ring -angle sections is at least 2 or 3 wall sheet holes away from the Grain-gauge HEIGHT "H" PEAK RING FROM TABLE cutout. Follow guidelines concerning (suspended) tank roundness tolerances as laid out Detail 2 on the Bin Roundness page in this manual. WALLSHEETS CENTER POST IMPORTANT: Avoid shortages. Consult “Hardware Usage” table for proper hardware usage for all bin connections. Step #5: Suspend the peak-ring assembly to the top of the center post. Refer to the "binroundness-table" for correct heights and peak-ring sizes (Detail 2). Step #6: Begin laying out roof-panels by attaching the narrow end to the peak-ring and the wide end to the top of the top-ring-angle. It is recommended that you first attach four roofpanels at the quarter points of the bin; this will stabilize and support the peak-ring for the rest of the install (Detail 3). Ensure that the gap between the roof-panel and the peak-ring is sealed by foam closure. (Detail 1). Note that the center hole in the roof panels aligns with round holes in the top ring angle. FIRST ROOF PANELS IN 4 QUADRANTS Detail 3 TIP: The narrow end of the roof panels gets pushed into the foam closure. Once this occurs there is little room for adjustment at the top end as the roof panel is embedded in the foam. Sometimes the roof panels get “flattened” slightly from bundling, shipping and handling. It is relatively easy to push the ribs together slightly but this should occur before the panel is seated in the foam. Monitor the alignment of mating roof panels with the underlying holes in the peak ring and make adjustments, if necessary, before anchoring the roof panel into the foam. Page C2 IMPORTANT: The bottom of the roof panels must carefully attached to the top-ring-angle. The center round holes at the bottom of the roof panels must align with round holes in the top ring angle. This locks in the correct centering location for the roof sheet. The other holes in the bottom of the roof sheet align with the obround holes in the top-ring-angle. TIP: For best results, do not align the top-ring-angle joints with wallsheet joints. Step #7: Begin filling in the remaining roof-panels, in a counter-clockwise direction, with the left roof rib overlapping the right rib of proceeding panel (Detail 5). Attach center roof panel hole first, as described above. Use 2 bolts at each roof panel to peak-ring connection. Fill in every bolt hole in roof-panel ribs with rubber washered bolts to the outside and nuts on the underside. If number and diameter of optional roof stiffening rings is known, install the roofring-brackets (with a neoprene gasket under each) in the double rib hole locations as you add roof-panels. (Detail 4) IMPORTANT: As assembly proceeds, additional support is advised to keep the peak-ring level. Alternatively sequentially add roof panels in the different quadrants such that the weight of the panels on the peak ring remains uniformly distributed. Leave all roof bolts loose until the roof is completely assembled, especially those at the peak ring and top ring angle locations. ROOF RING BRACKET DETAIL 4 DIRECTION OF INSTALLATION NEOPRENE GASKET DETAIL 5 SECOND ROOF-PANEL ABOVE PREVIOUS Detail 4 Detail 5 Remember to install vent roof panels where required and as the roof is being assembled. They should be evenly distributed around the roof such that they do not interfere with other roof elements such as roof stairs or rungs, temperature cables, etc. Westeel supplied roof vents come in two styles…Gooseneck and Round. Both have pre-formed bolt holes for mounting to the Roof-Panel. The Vent-Roof-Panels have a raised mount section, mounting holes and a precut ventilation opening. No on-site cutting is required. A recommended practice is to assemble the vents to the Roof-Panels at ground level before installing. Place a strip of caulking all the way around the weather side of the connection, position the vent, and bolt into place. 190306 ROUND VENT Detail 6 CAULK ON THE OUTSIDE OF HOLES 190308 GOOSENECK VENT ROOF PANEL Page C3 Step #8: Remember to install inspection-hatch roof panel where required. The inspection-hatch can be pre-assembled if desired. (See installation of "Inspection Hatch" detail page) Install the roof ladder on the adjacent roof sheet. (see "Roof Ladder and Sheet" detail page). Enough roof-ladder-rungs are supplied to bridge across every pair of holes on a single roofpanel. Where roof stiffening-ring-brackets are placed, the ladder-rung can be skipped. The roof-ring will serve as a rung in this location. Roof-ladder-rungs are installed with the higher vertical flange facing the peak-ring. Step #9: Add roof-rings (if required). See “Roof Reinforcing Matrix” table below for standard locations. Roof Rings are joined together by inserting a Ring Splice into the facing ends and pushing everything together tightly. Secure the splice to the roof ring with a self drilling screw (see Detail 8). The final connection uses a Ring Expander inserted between the final ring sections, and threading the expansion bolts until everything is tight. Slide stiffening ring tubes into brackets as required. Use an expander to make the last connection. On rings with multiple expanders, the expanders should be evenly spaced around the roof. On roofs with multiple stiffening rings, stagger the ring joints to avoid having more than one joint on same roof sheet. (Detail 7) The last stiffening ring segment must be field cut such that there is a 2½" gap between the mating tubes. With nuts close to one end, insert long end of Ring Expander into one tube and, by flexing both tubes, make the connection to the mating tube. Then thread both nuts towards the center. The green paint on the threaded portion indicates the center (Detail 9) Install the remaining stiffening ring clips. Tighten roof hardware. (see ‘Recommended Bolt Torque Table’) Expand nuts on stiffening ring expanders until slack has been taken up and roof is snug. Do not over tighten and crown the roof. Nuts must be centered on the threaded rod. Use the painted marking as a guide. On rings with multiple expanders, the distance between the nuts on all of them should be equal. (Detail 9) Offset roof ring joints more than one roof sheet over Do not position more than one roof ring joint on the same roof sheet Do not position temperature cable support on a roof sheet that has a stiffening ring joint Detail 7 NOTE: Before expanding, or “tightening” the roof, all nuts on the Ring Expanders should be tight together and centered. RING EXPANDER SELF DRILLING SCREW OPTIONAL SPLICE RING SEGMENT STIFFENING RING Detail 8 STIFFENING RING SEGMENT EQUAL EQ 5 1 16" x 1 4" BOLT & NUT Detail 9 Page C4 EQUAL EQ STIFFENING RING BRACKET ROOF REINFORCING MATRIX Component → Location & Colour → Chord length (in) → Qty of Expanders → Bin Series 15 18 21 24 27 30 33 36 39 42 45 48 51 54 Notes: Roof Stiffening Ring Tubes 1st - Yellow 103.8 2nd - Black 167.4 2 3rd - Red 197.6 4th - Green 200.4 Rib Supports Under ribs Varies n/a 2 3 4 Component Part Numbers (and Quantity) n/a n/a n/a n/a 195100 (5) 195100 (5) 195100 (5) 195100 (5) 195100 (5) 195100 (5) 195100 (5) 195100 (5) n/a 195101 (5) 195101 (5) 195101 (5) 195101 (5) 195101 (5) 195101 (5) 195101 (5) 195101 (5) n/a 195102 (6) 195102 (6) 195102 (6) 195102 (6) 195102 (6) 195102 (6) 195103 (7) 195103 (7) 195103 (7) 212755 (30) 212756 (33) 212757 (36) 212758 (39) 212759 (42) 212760 (45) 212761 (48) 212762 (51) 212763 (54) 1) Roofs are supplied as standard or with optional upgrades for higher load capacity <-- standard components for all roofs <-- optional components supplied with all roof upgrade levels 1, 2 & 3 <-- optional components supplied with roofs upgraded to level 2 & 3 <-- optional components supplied with roofs upgraded to level 3 (33' only) 2) For 21' & 24' only, the upgraded roof uses a heavier gauge roof sheet bundle 3) Structural roofs with rafter system is availabe for 54' bins and larger. These raftered roofs do not require stiffening rings or rib supports ROOF SHEET #1 STIFFENING RING #195100 RIB SUPPORT ASSEMBLY (DRAWING REPRESENTS A NON-SPECIFIC EXAMPLE ONLY) #2 STIFFENING RING #195101 Detail 10 #3 STIFFENING RING #195102 RIB SUPPORT #4 STIFFENING RING #195103 USE STANDARD 5/16" x 1" - or 5/16" x 1.25 HEX BOLTS AT LADDER RUNG LOCATIONS 5/16" HOLD DOWN NUT START ROOF RIB FROM THE BOTTOM HOLE LOCATION OF THE ROOF SHEET AS SHOWN 5/16" NUT SEE RIB SUPPORT CONNECTION DETAIL ROOF RIB SUPPORT Page C5 RIB SUPPORT CONNECTION DETAIL Step #10: Rib supports are an upgrade that provides additional load capacity when required. Rib supports vary in length, depending on roof size and are designed to fit under the roof panel ribs and run along the length of the rib from the eave (at the bottom) to near the peak ring (at the top). There is one rib support at every roof rib location. They are added after the mating roof panels have already been assembled and the nuts tightened. The rib supports fit onto the shanks of the existing bolts that were used when joining mating roof ribs. A second nut is added to secure the rib supports to the ribs as illustrated Step #11: Bird-Stops are required at the bottom end of all RoofPanel ribs. They consist of a metal Bird-Stop bracket, an adhesive backed foam Closure and a nut and bolt. Consideration can be given to installing them before attaching the Roof-Panels (easier access to bolts and aids with timing). Bird-Stop mounting locations are five holes to the left or right of the RoofPanel center mounting holes in the Top-Ring-Angle. The method shown here has the bird stop mounted under the top ring angle. Other installation methods are acceptable. FOAM CLOSURE BIRD STOP TOP RING ANGLE WALL SHEET 5/16" x 1" BOLT BIRD STOP SHOWN MOUNTING UNDERNEATH TOP RING ANGLE Detail 11 HINT: Mounting the Bird-Stop under the Top-Ring-Angle (shown above) prevents it from turning when tightening the nut. Other methods of installing are acceptable. Step #12: Assemble roof cap, roof cap opener (if applicable) and associated components (see appropriate "Remote Cap Opener Installation" or "Flat Roof Cap Installation"). Also consider installing roof ladder and portions of any outside ladder if applicable. See appropriate "Roof Ladder Installation". Page C6 ROOF LADDER DETAILS Hints, considerations and guidelines. The roof panel containing the roof ladder components should be located to the left or right of the inspection hatch and in line with the outside ladder. It is recommended that the ladder and a section of the outside ladder be attached early, when the roof section is at ground level for convenience. Start at the bottom with the longest ladder rung supplied and move up the roof using progressively shorter ladder sections. Bolt ladder rungs to the roof panel ribs using the predrilled holes in the ribs. Use 5/16" x 1 1/4" hex bolts and hex nuts (bolts above and nuts underneath). The ladder rung is oriented with the vertical portion facing up towards the peak ring. When a ladder rung is located at a double hole pattern designed for a roof-ring element, bolt through the upper holes and fill the other hole with a 1" hex bolt. No ladder rung is used at a roof-ring location. The ring itself will serve as a step. This ladder rung should be discarded or saved for another job. PEAK RING ROOF RING 5/16" X 1 1/4" HEX BOLT INSPECTION HATCH LADDER RUNG OUTSIDE LADDER Page C7 REMOTE ROOF CAP OPENER INSTALLATION 15’ TO 27’ 8 1 9 9 22 7 16 6 2 7 21 15 SPRING INSTALLATION: FOR SERIES 15’ TO 30’ 4 12 ROOF CAP 10 PEAK RING 24 PIVOT ARM ROOF SHEET EYE BOLT 15'-48' REMOTE CAP OPENER PIVOT ARM INSTALLATION 10 Once the eyebolts and the LH/RH springs are on the pivot arm, the best way to hook the 'legs' of the pivot arm into the bracket is to let the arm hang towards the ground to keep the springs 'loose' as the illustration shows. Caution must be used when bringing the pivot arm up when attaching it to the roof cap due to the force on the springs. 20 16 18 CAP DIA APPROX 6 17 12" 16 19 Page C8 REMOTE ROOF CAP OPENER INSTALLATION 30’ TO 48’ ROPE ARM 1 1 OVERLAP DETAIL 27 9 22 9 7 10 24 3 16 14 7 2 10 15 16 4 21 23 26 5 12 25 NOTE: Double nut required on retainer bolt. 16 1. IMPORTANT: Eye bolt should be adjusted to 1.375” from the bottom 10 of the lid to the center of the eye bolt. EYE BOLT 1.375 1 2. IMPORTANT: Adjust Pivot Arm Bracket to the extreme back position. FRONT BACK 2 20 PIVOT ARM BRACKET P/N 235337 18 SLIDE ROD P/N 235339 3. After assembly is complete, the lid will seat offset towards the back. CL BACK OPENING DIRECTION 6 17 3 16 OFFSET CL EYEBOLT 4. Overlap Rope Arms and bolt together using 5/16” x 2” bolts. 12" 19 Page C9 REMOTE ROOF CAP OPENER SYSTEM (STANDARD FOR 5 – 9 TIER BINS) 1. Bolt pivot arm brackets (3) to peak ring. (Brackets are interchangeable, right to left.) 2. Install peak ring gasket (21) to peak ring and trim to fit. 3. Fasten a 3/8” x 1½” (13) bolt to the hole in the pivot arm bracket and hook straight leg of spring under bolt. Bolt should be double nutted as shown. 4. Slide two 5/16” eye-bolts (7) onto pivot arm (2) and insert end of pivot arm through spring and bracket. 5. Slide remaining spring (15) onto pivot arm. Fasten remaining 3/8” x 1½” bolt to other arm bracket and hook other spring leg under bolt. 6. Clip ends of springs onto pivot arm. (Lower pivot arm down into roof to make this easier.) 7. Bolt rope arm (1) to cap using 5/16” x 3/4” bolt. Bolt rope arm bracket (22) to cap with 5/16” eye-bolt (7) and fasten bracket to rope arm. (Do not tighten rod eye-bolt). Overlap second rope arm using the 5/16” x 2” bolt (27). Install 5/16” x 2” bolt and nut to the end of rope arms and fasten cable (6) to bolt with cable clamp (16). 8. Pull pivot arm up and insert a 2 x 4 across peak ring and under the pivot arm. 9. Attach a nut to each pivot arm eye-bolt, ensure nuts are threaded down to end of thread. Place cap over eye-bolts and tighten nuts on top. 10. Remove 2 x 4 and test closing of cap. The roof cap should be offset toward the back (see "ROOF LADDER" page). Adjust pivot arm brackets (3) if necessary. 11. Fasten slide rod angle (5) to roof rib, three holes down from top (for 15-27) and 4 holes down (for 30- 48). 12. 13. 14. 15. 16. Insert slide rod (4) through eye-bolt in roof cap and large hole in peak ring. Fasten slide rod (4) to slide rod angle (5) with ½” nuts (12) one on each side of angle. Adjust eye-bolt so cap is supported on slide rod (4) and tighten all cap hardware. Fasten Guide Rail (23) to nearest roof sheet ribs on both sides of slide rod (4). Install 3/8” eye bolt (10) and Guide Plate (24) approximate on center of roof sheet eave. Thread cable through eye-bolt. Install a second 3/8” eye-bolt (10) on the down angle of guide plate in line with the first eye-bolt. Thread cable through the 2nd eye-bolt to fully align the cable over the guide plate down the bin. 17. For 15-27: Install cleat hook (17) directly below eave eye-bolt, approx. 7-8 ft above grade. If cleat position falls near a hor or ver seam bolt, use this bolt to mount the cleat hook. If not, drill a hole to suit. Install a rubber washer behind the cleat to maintain a weather seal. For 30-48: install the cleat hook as per step 19. 18. Thread cable through the ¼” flange nut (20), the spring (18), and the PVC handle (19) in that order. Pull cable tight enough to just begin to open the bin cap. Mark the spot on the cable that is even with the cleat hook when the cable is slightly in tension. Loop the cable large enough to allow the handle to hang horizontally 12” down from the mark. Push the nut and spring above the mark. Clamp cable at the mark and trim. Insert nut into spring and position the spring on the top of the clamp. Position a second clamp approx. the diameter of the roof cap up the cable (36”), tightening it firmly enough to hold the cap in the open position. Adjust as required so that the cap is fully open in the open position. 19. The pulley (25) and pulley bracket (26) are to be fastened to the cable end approximately 10 ft. off grade. Cut remaining cable and thread through pulley brackets. Fasten one end to the eye bolt (10) on the wall sheet and thread other end of cable through ¼” flange nut (20), spring (18) and PVC handle (19). Loop the handle and fasten to the cable so that the handle hangs about 7-8 ft. above grade at a reachable height. Trim the cable, leaving 6” extra above the clamp for final adjustment (See drawing on page 12). Next, pull the handle down so that the cap is in the fully open position. Mark the handle clamp location on the wall sheet, then drill and install the cleat hook at this position. Be sure to install a rubber washer behind the cleat to maintain a weather seal. Test to see if the cap is fully open when the cleat traps the handle, adjusting the height of the handle to fit. When the proper handle height is firmly clamped, trim excess cable. If desired, a rope can be tied to the handle and an eyebolt installed on the bin to tie off the handle when the lid is closed. • Bolded italicized text is for the installation of the remote cap opener for 30’ and larger diameter bins. Page C10 REMOTE ROOF CAP MATERIAL LIST: ITEM 1 2 3 4 5 6 *7 *8 *9 *10 *11 *12 *13 *14 *15 *16 *17 *18 *19 *20 21 22 23 24 *25 *26 *27 15’- 27’ 30’ - 48’ P/N QTY P/N QTY ROPE ARM 235218 1 235218 2 PIVOT ARM 235333 1 235338 1 PIVOT ARM BRACKET 235332 2 235337 2 SLIDE ROD 212400 1 212401 1 SLIDE ROD ANGLE 212402 1 212402 1 CABLE 235798 1 (15-30) 235799 1 (33-48) 0.313 EYE BOLT 235018 3 235018 3 0.313 X 0.75 HFS c/w WASHER 193801 9 193801 10 0.313 HEX FLLK NUT (250) 235923 0.08 235923 0.1 0.375 EYE BOLT 150013 4 150013 4 0.375 HEX NUT (300) 235950 0.017 235950 0.034 0.50 HEX NUT 154201 2 154201 2 0.375 x 1.5 HFW (100) 235946 0.02 LEFT HAND SPRING (BLACK IN COLOR) 235012 1 235342 1 RIGHT HAND SPRING (RED IN COLOR) 235013 1 235341 1 1/8” CABLE CLAMP 235804 4 235804 5 CLEAT HOOK 235805 1 235805 1 COMPRESSION SPRING 235806 1 235806 1 ROPE HANDLE 235807 1 235807 1 ¼” DIA FLANGE NUT 154156 1 154156 1 BULB GASKET 195149 1 195150 1 ROPE ARM SUPPORT 235219 1 235220 1 GUIDE RAIL 212403 2 ROPE GUIDE PLATE 212404 1 212404 1 ROPE PULLEY 235224 1 ROPE PULLEY BRACKETS 235223 2 0.313 x 2.0 HFS c/w WASHER 234588 1 234588 4 • Items 7 to 20 packaged in poly-bag, part number 235009 for 15’ – 27’ • Items 7 to 20, 25 to 27 packaged in poly-bag, part number 235335 for 30’ – 48’ DESCRIPTION LIFTING OF WIDE-CORR BINS WITH CRANES The table below lists the maximum height and weight limits for each diameter of bin which Westeel approves for lifting by the roof using a crane. These limits assume that the total lifted load is evenly distributed around the peak ring, through the use of a lifting tripod or similar device of adequate strength. Any bin exceeding EITHER the height or weight limit MUST be lifted using jacks or similar method which supports the wall sheets directly. These limits are critical. Failure during lifting carries the risk of serious injury or death. Bin Diameter 15' 18' 21' 24' 27' 30' Maximum Tier Height Approximate Weight 7 5,200 lbs 8 9,000 lbs 8 8 11,000 lbs 13,000 lbs Important Safety Notes: Limits above are based on safe lifting of the bin only. They are not based on design factors for lifting people or objects over people. Adequate safety blocks or supports must be used when working under or near the bin wall. Extreme caution must be used when lifting bins more than a few inches, for example when mounting bins on hoppers. “Bouncing” of the load and/or wind gusts can add significantly to the loads on the roof and could cause overloading and/or failure. Please refer to any additional capacity information, lifting instructions, and safety information provided by the crane manufacturer. Page C11 INSPECTION HATCH DETAILS INSTALLATION OF INSPECTION HATCH (15’ TO 54’) 1. Place inspection hatch gasket (235882) around lip of inspection hatch opening. Trim the gasket to fit if necessary. 2. Bolt on the hatch lid assembly (235890) with 5/16” x 1” bolts provided for the roof. For best sealing results, the bolt heads should be on the underside of the roof panel, with the sealing washers pressed against the roof panel. 3. Bolt on the latch assembly (235891) as shown below. The latch is positioned on the center hole of the roof panel and bolts through the top ring angle as shown. GASKET – 235882 ENSURE ENDS MEET AT BOTTOM OF THE ROOF PANEL TOWARDS THE HATCH LATCH HATCH LID ASSEMBLY – 235890 ROOF PANEL HATCH LATCH ASSEMBLY – 235891 5/16” x 1¼” HEX BOLT HATCH LID ASSEMBLY – 235890 5/16” x 1” HEX FLANGE BOLT HATCH LATCH ASSEMBLY – 235891 POLY SEALING WASHER ROOF PANEL TOP RING ANGLE HATCH LATCH TO ROOF PANEL 5/16” x 1” HEX BOLT HATCH LID ASSEMBLY – 235890 5/16” x 1¼” HEX FLANGE BOLT POLY SEALING WASHER LID HINGE TO ROOF PANEL Page C12 GRAIN GAUGE™ GRAIN GAUGE™ INSTALLATION & USE INSTRUCTIONS The Grain Gauge™ is a clear Polycarbonate unit that shows when the grain level reaches the top of the sidewall. The highly reflective tape is visible at night when a light is directed at it. When you can no longer see this reflective tape - the Grain Gauge™ is full and the grain auger should be shut off. The Grain Gauge™ and reflective strip comes packaged in the parts box. The cut-out for the Grain Gauge is located in a separate top tier wall sheet. Position this sheet for maximum benefit (usually facing the direction of the auger that will be loading the bin). The Grain Gage wall sheet can also be rotated to position the Grain Gauge at two possible positions…an upper position for smaller augers and/or larger bins and a lower position for larger augers and/or smaller Install the reflective strip on the center web of the cut-out as shown. Caulk around the outside of the bolt holes on the Grain Gauge™ flange with the 1/16” x 3/8” tape caulking supplied. Fasten the Grain Gauge™ to the decal sheet using grain bin bolts with the indented upside down “V” Note: Do not position the joint between two adjacent top ring angles directly over the Grain Gauge™ cutout. Insure that the top angle “bridges” the cutout and that the closest joint is at least 2 or 3 holes away. On bin diameters 27' and larger, it will be necessary to field drill the top two Grain Gauge holes through the top ring angle. n the joint between two adjacent top ring angles directly over the Grain Gauge™ cutout Insure that the INSTALLATION IF GRAIN GAUGE CUT-OUT NOT PRESENT 1. Using the grain gauge, position the grain gauge at a desirable location on the bin. The normal location is such that the top holes in the grain gauge are centered in the second corrugation valley below the top horizontal row of bin bolts at the eave (see diagram). 2. Mark and drill out holes using a 3/8” drill. 3. Next mark and cut-out the two slots, using the holes as a reference, according to the diagram. 4. Install the reflective strip on the center web. 5. Install the grain gauge using bin bolts with the indented upside down “V” at the bottom. 5 15 8" 1 8" TOP OF WALL SHEET 1/2" 3/4" 1 16" x 3 8" TAPE CAULKING 1/2" 6" 8" UPSIDE DOWN "V" REFLECTIVE STRIP Page C13 CAULK ALONG VERTICAL SEAM AND 6" ALONG THE HORIZONTAL SEAM (AS SHOWN) WALL SHEET 3 8" X 1" BOLT TYP. FOR ALL HORIZONTAL AND VERTICAL SEAMS UNLESS OTHERWISE NOTED 3 8" WALL SHEET AND BOTTOM ANGLE ASSEMBLY FLAT WASHER BOTTOM ANGLE FOUNDATION SEALANT (NOT SUPLIED) WALL SHEET BOTTOM RING ANGLE CAULK FOUNDATION SEALANT (NOT SUPPLIED) LOCATE BOTTOM ANGLE JOINT MIDWAY BETWEEN WALL SHEET VERTICAL SEAM. RING ANGLES BUTT TOGETHER 3 8" X 1" BOLT SEALING CLIP (235372) Anchor bottom angle to concrete with 1/2" anchor bolts. Install one anchor bolt for every hole provided (6 per bottom ring angle section). CAULKING 3/8” WASHER FARM SERIES SHEET PART NUMBER MATRIX CORRUGATED FLAT WALL SHEETS THICKNESS NOM (MIN) GAUGE LABEL COLOUR WEIGHT lbs .040 (.036) 20 Yellow 58.3 .050 (.045) 18 Orange LENGTH Overall (hole-to-hole) 72.8 .057 (.052) 17 Red 83.0 .066 (.061) 15 Pink 97.7 116.5” (112.5”) .076 (.070) 14 .096 (.088) 13 .116 (.107) .126 (.117) Lime 112.2 PUNCHED WALL SHEETS PUNCHED WALL SHEETS PRE 2005 2005 AND LATER FLAT REGULAR 194694 194910 Stencil 194910 Stencil 194698 n/a 194576 Grain-Gauge 194679 194926 194696 194913 Stencil BOTTOM REGULAR 194940 194550 BOTTOM 194560 194913 Stencil 194699 n/a 194680 194927 194949 194577 Grain-Gauge 194551 194561 194681 194928 194941 194552 194562 194682 194929 194942 194553 194563 194683 194930 194943 194554 194564 194689 194916 Stencil 194692 194549 Grain-Gauge Green 141.1 194684 12 Blue 171.4 11 Purple 188.2 .139 (.130) 10 Black .168 (.159) 8 .076 (.070) 194936 for Seed-Stor only 194555 194565 194945 194556 194566 194946 194557 194567 194934 194947 194558 194568 194935 194948 194559 194569 194931 194944 194685 194932 194686 194933 208.5 194687 Tan 251.0 194688 14 Lime 67.1 .116 (.107) 12 Blue 102.4 .168 (.159) 8 Tan 150.0 SHORT SHEETS INSTALLED BESIDE WALK-IN DOOR 69.6” (65.625”) 194672 194952 194953 194570 194573 194674 194962 194963 194571 194574 194650 194986 194987 194572 194575 Bottom wall sheets are punched for full floor aeration flashing. Use bin bolts provided to plug unused holes if a full floor aeration system is not being used. Page C14 BIN ROUNDNESS It is imperative that the bin be as perfectly round as possible. The use of a string anchored and centered on the concrete foundation to scribe a circle is required (see chart below for calculated radii. These radiuses are 3/4" smaller than the wall sheet radius at the bottom, so that the scribed circle can be seen during assembly). A perfectly placed ring of sheets should be 3/4" on the outside of this line all the way around. This should be the first step in assembling a bin. The maximum amount that a bin can be out of round is 3/4" on the radius, when measured from the center of the bin. In addition the wall sheets must form a smooth circle with no flat or elongated portions. Before anchoring the bin to the foundation, ensure again that the bin is round, within tolerance. Locate anchor bolts towards the outside of the anchor bolt holes (away from bin) to permit the incremental expansion that can occur with the initial filling. See chart on page C1 for dimensions WALL SHEET CAULKING DETAIL Inside view shown) IMPORTANT! HORIZONTAL STRIPS OF CAULKING ARE USED TO SEAL GAP CAUSED BY OVERLAP OF WALL SHEETS. LOCATE CAULKING AS SHOWN ASSEMBLY DIRECTION 6” 4” 5/32” x 7/32” ROLL CAULKING (P/N) 193814 APPLY AS SHOWN USING A CONTINUOUS STRIP 4” 6” SEE “WHERE USED” CHART Page C15 WALL SHEET LAYOUT – MODEL 1503W TO 1507W 194679 194698 194679 194679 194698 194679 194681 194681 194682 1503WFS 194683 194683 194679 194698 1506WFS 194679 194681 194682 1504WFS 194679 194698 194679 194679 194681 194698 194682 194679 194681 194683 194682 194683 194684 194683 1505WFS 1507WFS Notes: 1. Colors match part number label and indicate wall sheet thickness 2. Stencil sheet is 194694 [YELLOW] 3. Use 3/8” x 1” bolts in the horizontal and vertical seams, except around the door, where 3/8” x 1¼” are used 4. Door options: 236810 (Supplied with 2 door boards) 236830 (for use with auger chute) + 236840 Auger Chute 1503 – 1507 1503 – 1507 Check with Westeel customer service for information on converting the door to door with auger chute or door with two door boards if necessary. Page D1 WALL SHEET LAYOUT – MODEL 1803W TO 1807W 194679 194698 194679 194679 194698 194679 194681 194681 194682 1803WFS 194683 194679 194698 194684 194679 1806WFS 194681 194682 1804WFS 194679 194698 194679 194679 194681 194698 194679 194682 194681 194683 194682 194684 194683 194684 1805WFS 1807WFS Notes: 1. Colors match part number label and indicate wall sheet thickness 2. Stencil sheet is 194694 [YELLOW] 3. Use 3/8” x 1” bolts in the horizontal and vertical seams, except around the door, where 3/8” x 1¼” are used 4. Door options: 236810 (Supplied with 2 door boards) 236830 (for use with auger chute) + 236840 Auger Chute 1803 – 1807 1803 – 1807 Check with Westeel customer service for information on converting the door to door with auger chute or door with two door boards if necessary. Page D2 WALL SHEET LAYOUT – MODEL 2103W TO 2108W 194679 194679 194698 194698 194680 194680 194681 194681 194682 2104WFS 2103WFS 194679 194679 194698 194698 194680 194681 194680 194681 194682 194682 194683 194683 194684 2106WFS 2105WFS 194679 194679 194698 194698 194680 194681 194680 194681 194682 194682 194683 194683 194684 194684 194684 194684 194685 2107WFS Notes: 1. Colors match part number label and indicate wall sheet thickness 2108WFS 2. Stencil sheet is 194694 [YELLOW] 3. Use 3/8” x 1” bolts in the horizontal and vertical seams, except around the door, where 3/8” x 1¼” are used 4. Door options: 236810 (Supplied with 2 door boards) 236830 (for use with auger chute) + 236840 Auger Chute 2103 – 2108 2103 – 2108 Check with Westeel customer service for information on converting the door to door with auger chute or door with two door boards if necessary. Page D3 WALL SHEET LAYOUT – MODEL 2403W TO 2408W 194679 194679 194698 194698 194680 194681 194680 194681 194682 2403WFS 2404WFS 194679 194679 194698 194698 194680 194681 194680 194681 194682 194682 194683 194683 194684 2405WFS 2406WFS 194679 194679 194698 194698 194680 194681 194680 194681 194682 194682 194683 194683 194684 194684 194685 194685 194685 2407WFS 2408WFS Notes: 1. Colors match part number labels and indicate wall sheet thickness 2. Stencil sheet is 194694. [YELLOW] 3. Use 3/8” x 1” bolts in the horizontal and vertical seams, except around the door, where 3/8” x 1¼” are used. 4. Door options: 236810 (Supplied with 2 door boards) 236830 (for use with auger chute) + 236840 Auger Chute 2403 – 2408 2403 – 2407 Check with Westeel customer service for information on converting the door to door with auger chute or door with two door boards if necessary. Page D4 WALL SHEET LAYOUT – MODEL 2703W TO 2709W 194679 194679 194698 194698 194680 194681 194680 194681 194682 194682 194683 2704WFS 2705WFS 194679 194679 194698 194698 194680 194681 194680 194681 194682 194682 194683 194683 194684 194684 194685 2706WFS 2707WFS 194679 194679 194698 194680 194698 194681 194680 194682 194681 194683 194682 194684 194683 194685 194684 194685 194685 194686 194685 2708WFS Notes: 1. Colors match part number label and indicate wall sheet thickness 2709WFS 2. Stencil sheet is 194694 [YELLOW] 3. Use 3/8” x 1” bolts in the horizontal and vertical seams, except around the door, where 3/8” x 1¼” are used. 4. Door options: 236810 (Supplied with 2 door boards) 236820 (Supplied with 2 door boards) 236830 (for use with auger chute) + 236840 Auger Chute 2703 – 2708 2709 2703 – 2705 Check with Westeel customer service for information on converting the door to door with auger chute or door with two door boards if necessary. Page D5 WALL SHEET LAYOUT – MODEL 3004W TO 3009W 194679 194698 194679 194681 194698 194681 194682 194682 194682 194682 194684 3004WFS 3005WFS 194679 194679 194698 194681 194698 194681 194682 194682 194682 194682 194684 194684 194684 194684 194685 3006WFS 3007WFS 194679 194679 194698 194698 194681 194681 194682 194682 194682 194682 194684 194684 194684 194685 194684 194685 194686 194686 194687 3008WFS 3009WFS Notes: 1. Colors match part number label and indicate wall sheet thickness 2. Stencil sheet is 194694 [YELLOW] 3. Use 3/8” x 1” bolts in the horizontal and vertical seams, except around the door, where 3/8” x 1¼” are used. 4. Door options: 236810 (Supplied with 2 door boards) 236820 (Supplied with 2 door boards) 236830 (for use with auger chute) + 236840 Auger Chute 3004 – 3007 3008 – 3009 Not Available Page D6 WALL SHEET LAYOUT – MODEL 3304W TO 3309W 194679 194698 194679 194681 194698 194681 194682 194682 194683 194683 194684 3304WFS 3305WFS 194679 194679 194698 194681 194698 194681 194682 194682 194683 194683 194684 194684 194684 194684 194685 3306WFS 3307WFS 194679 194679 194698 194681 194698 194681 194682 194682 194683 194683 194684 194684 194684 194684 194685 194685 194686 194686 194687 3308WFS Notes: 1. Colors match part number label and indicate wall sheet thickness 3309WFS 2. Stencil sheet is 194694 [YELLOW] 3. Use 3/8” x 1” bolts in the horizontal and vertical seams, except around the door, where 3/8” x 1¼” are used. 4. Door options: 236810 (Supplied with 2 door boards) 236820 (Supplied with 2 door boards) 236830 (for use with auger chute) + 236840 Auger Chute 3304 – 3307 3308 – 3309 Not Available Page D7 WALL SHEET LAYOUT – MODEL 3604W TO 3609W 194680 194699 194680 194681 194699 194681 194682 194682 194683 194683 194684 3604WFS 3605WFS 194680 194680 194699 194681 194699 194681 194682 194682 194683 194683 194684 194684 194684 194685 194684 3606WFS 3607WFS 194680 194680 194699 194681 194699 194681 194682 194682 194683 194683 194684 194684 194684 194685 194684 194685 194686 194686 194687 3608WFS 3609WFS Notes: 1. Colors match part number label and indicate wall sheet thickness 2. Stencil sheet is 194696 [ORANGE] 3. Use 3/8” x 1” bolts in the horizontal and vertical seams, except around the door, where 3/8” x 1¼” are used. 4. Door options: 236810 (Supplied with 2 door boards) 236820 (Supplied with 2 door boards) 236830 (for use with auger chute) + 236840 Auger Chute 3604 – 3607 3608 – 3609 Not Available Page D8 WALL SHEET LAYOUT – MODEL 3904W TO 3909W 194699 [ORANGE] 1 REQ'D 194680 [ORANGE] 11 REQ'D 194681 [RED] 13 REQ'D 194681 [RED] 13 REQ'D 194682 [PINK] 12 REQ'D 194682 [PINK] 13 REQ'D 194672 [LIME] 1 REQ'D 194683 [LIME] BOTTOM 12 REQ'D 194699 [ORANGE] 1 REQ'D 194680 [ORANGE] 11 REQ'D 194672 [LIME] BOTTOM 1 REQ'D 194683 [LIME] 12 REQ'D 194672 [LIME] 1 REQ'D 194684 [GREEN] BOTTOM 12 REQ'D 3904WFS 194674 [BLUE] BOTTOM 1 REQ'D 3905WFS 194699 [ORANGE] 1 REQ'D 194680 [ORANGE] 11 REQ'D 194699 [ORANGE] 1 REQ'D 194680 [ORANGE] 11 REQ'D 194681 [RED] 13 REQ'D 194681 [RED] 13 REQ'D 194682 [PINK] 13 REQ'D 194682 [PINK] 13 REQ'D 194683 [LIME] 13 REQ'D 194683 [LIME] 13 REQ'D 194684 [GREEN] 13 REQ'D 194684 [GREEN] 194674 [BLUE] 12 REQ'D 1 REQ'D 194685 [BLUE] BOTTOM 12 REQ'D 194674 [BLUE] BOTTOM 1 REQ'D 3906WFS 194685 [BLUE] 12 REQ'D 194674 [BLUE] 1 REQ'D 194685 [BLUE] BOTTOM 12 REQ'D 194674 [BLUE] BOTTOM 1 REQ'D 3907WFS 194699 [ORANGE] 1 REQ'D 194680 [ORANGE] 11 REQ'D 194699 [ORANGE] 1 REQ'D 194680 [ORANGE] 11 REQ'D 194681 [RED] 13 REQ'D 194681 [RED] 13 REQ'D 194682 [PINK] 13 REQ'D 194683 [LIME] 13 REQ'D 194682 [PINK] 13 REQ'D 194684 [GREEN] 13 REQ'D 194683 [LIME] 13 REQ'D 194685 [BLUE] 13 REQ'D 194684 [GREEN] 13 REQ'D 194685 [BLUE] 13 REQ'D 194685 [BLUE] 13 REQ'D 194685 [BLUE] 12 REQ'D 194686 [PURPLE] 12 REQ'D 194674 [BLUE] 1 REQ'D 194686 [PURPLE] BOTTOM 12 REQ'D 194650 [TAN] BOTTOM 1 REQ'D 194650 [TAN] 1 REQ'D 194687 [BLACK] BOTTOM 12 REQ'D 194650 [TAN] BOTTOM 1 REQ'D 3909WFS 3908WFS Notes: 1. Colors match part number label and indicate wall sheet thickness 2. Stencil sheet is 194696 [ORANGE] 3. Use 3/8” x 1” bolts in the horizontal and vertical seams, except around the door, where 3/8” x 1¼” are used. 4. Door options: 236810 (Supplied with 2 door boards) 236820 (Supplied with 2 door boards) 236830 (for use with auger chute) + 236840 Auger Chute 3905 – 3907 3908 – 3909 Not Available Page D9 WALL SHEET LAYOUT – MODEL 4204W TO 4209W 194680 194699 194680 194681 194699 194681 194682 194682 194683 194683 194684 4204WFS 4205WFS 194680 194680 194699 194681 194699 194681 194682 194682 194683 194683 194684 194685 194684 194685 194685 4206WFS 4207WFS 194680 194680 194699 194681 194699 194681 194682 194682 194683 194683 194684 194685 194684 194685 194685 194685 194686 194686 194688 4208WFS 4209WFS Notes: 1. Colors match part number label and indicate wall sheet thickness 2. Stencil sheet is 194696 [ORANGE] 3. Use 3/8” x 1” bolts in the horizontal and vertical seams, except around the door, where 3/8” x 1¼” are used. 4. Door options: 236810 (Supplied with 2 door boards) 236820 (Supplied with 2 door boards) 236830 (for use with auger chute) + 236840 Auger Chute 4204 – 4207 4208 – 4209 Not Available Page D10 WALL SHEET LAYOUT – MODEL 4504W TO 4509W 194680 [ORANGE] 13 REQ'D 194680 [ORANGE] 13 REQ'D 194699 [ORANGE] 1 REQ'D 194681 [RED] 15 REQ'D 194682 [PINK] 14 REQ'D 194681 [RED] 15 REQ'D 194682 [PINK] 15 REQ'D 194672 [LIME] 1 REQ'D 194683 [LIME] BOTTOM 14 REQ'D 194699 [ORANGE] 1 REQ'D 194672 [LIME] BOTTOM 1 REQ'D 194683 [LIME] 14 REQ'D 194672 [LIME] 1 REQ'D 194684 [GREEN] BOTTOM 14 REQ'D 4504WFS 194674 [BLUE] BOTTOM 1 REQ'D 4505WFS 194680 [ORANGE] 13 REQ'D 194680 [ORANGE] 13 REQ'D 194681 [RED] 15 REQ'D 194699 [ORANGE] 1 REQ'D 194681 [RED] 15 REQ'D 194682 [PINK] 15 REQ'D 194682 [PINK] 15 REQ'D 194683 [LIME] 15 REQ'D 194683 [LIME] 15 REQ'D 194684 [GREEN] 15 REQ'D 194684 [GREEN] 194674 [BLUE] 14 REQ'D 1 REQ'D 194685 [BLUE] BOTTOM 14 REQ'D 194685 [BLUE] 14 REQ'D 194674 [BLUE] 1 REQ'D 194685 [BLUE] BOTTOM 14 REQ'D 194674 [BLUE] BOTTOM 1 REQ'D 4506WFS 194674 [BLUE] BOTTOM 1 REQ'D 4507WFS 194680 [ORANGE] 13 REQ'D 194680 [ORANGE] 13 REQ'D 194682 [PINK] 15 REQ'D 194682 [PINK] 15 REQ'D 194683 [LIME] 15 REQ'D 194683 [LIME] 15 REQ'D 194684 [GREEN] 15 REQ'D 194684 [GREEN] 15 REQ'D 194685 [BLUE] 15 REQ'D 194685 [BLUE] 15 REQ'D 194685 [BLUE] 15 REQ'D 194674 [BLUE] 1 REQ'D 194686 [PURPLE] 194650 [TAN] 14 REQ'D 1 REQ'D 194686 [PURPLE] BOTTOM 14 REQ'D 194699 [ORANGE] 1 REQ'D 194681 [RED] 15 REQ'D 194699 [ORANGE] 1 REQ'D 194681 [RED] 15 REQ'D 194685 [BLUE] 14 REQ'D 194699 [ORANGE] 1 REQ'D 194687 [BLACK] BOTTOM 14 REQ'D 194650 [TAN] BOTTOM 1 REQ'D 4508WFS 194650 [TAN] BOTTOM 1 REQ'D 4509WFS Notes: 1. Colors match part number label and indicate wall sheet thickness 2. Stencil sheet is 194696 [ORANGE] 3. Use 3/8” x 1” bolts in the horizontal and vertical seams, except around the door, where 3/8” x 1¼” are used. 4. Door options: 236810 (Supplied with 2 door boards) 236820 (Supplied with 2 door boards) 236830 (for use with auger chute) + 236840 Auger Chute 4504 – 4507 4508 – 4509 Not Available Page D11 WALL SHEET LAYOUT – MODEL 4804W TO 4809W 194680 194699 194680 194681 194699 194681 194682 194682 194683 194683 194684 4804WFS 4805WFS 194680 194680 194699 194681 194699 194681 194682 194682 194683 194683 194684 194685 194684 194685 194686 4806WFS 4807WFS 194680 194680 194699 194699 194681 194681 194682 194682 194683 194683 194684 194685 194684 194685 194686 194686 194687 194688 194687 4808WFS Notes: 1. Colors match part number label and indicate wall sheet thickness 4809WFS 2. Stencil sheet is 194696 [ORANGE] 3. Use 3/8” x 1” bolts in the horizontal and vertical seams, except around the door, where 3/8” x 1¼” are used. 4. Door options: 236810 (Supplied with 2 door boards) 236820 (Supplied with 2 door boards) 236830 (for use with auger chute) + 236840 Auger Chute 4804 – 4806 4807 – 4809 Not Available Page D12 WALL SHEET LAYOUT – MODEL 5104W TO 5109W 194681 [RED] 15 REQ'D 194681 [RED] 15 REQ'D 194718 [LIME] 1 REQ'D 194681 [RED] 17 REQ'D 194682 [PINK] 16 REQ'D 194681 [RED] 17 REQ'D 194682 [PINK] 17 REQ'D 194672 [LIME] 1 REQ'D 194684 [GREEN] BOTTOM 16 REQ'D 194718 [LIME] 1 REQ'D 194674 [BLUE] BOTTOM 1 REQ'D 194684 [GREEN] 194674 [BLUE] 1 REQ'D 16 REQ'D 194684 [GREEN] BOTTOM 16 REQ'D 5104WFS 194674 [BLUE] BOTTOM 1 REQ'D 5105WFS 194681 [RED] 15 REQ'D 194681 [RED] 15 REQ'D 194681 [RED] 17 REQ'D 194718 [LIME] 1 REQ'D 194681 [RED] 17 REQ'D 194682 [PINK] 17 REQ'D 194682 [PINK] 17 REQ'D 194684 [GREEN] 17 REQ'D 194684 [GREEN] 17 REQ'D 194684 [GREEN] 17 REQ'D 194684 [GREEN] 194674 [BLUE] 1 REQ'D 16 REQ'D 194685 [BLUE] BOTTOM 16 REQ'D 194718 [LIME] 1 REQ'D 194674 [BLUE] BOTTOM 1 REQ'D 194685 [BLUE] 16 REQ'D 194686 [PURPLE] BOTTOM 16 REQ'D 194674 [BLUE] 1 REQ'D 194650 [TAN] BOTTOM 1 REQ'D 5106WFS 5107WFS 194681 [RED] 15 REQ'D 194681 [RED] 15 REQ'D 194681 [RED] 17 REQ'D 194718 [LIME] 1 REQ'D 194681 [RED] 17 REQ'D 194682 [PINK] 17 REQ'D 194682 [PINK] 17 REQ'D 194684 [GREEN] 17 REQ'D 194684 [GREEN] 17 REQ'D 194684 [GREEN] 17 REQ'D 194684 [GREEN] 17 REQ'D 194685 [BLUE] 17 REQ'D 194685 [BLUE] 17 REQ'D 194686 [PURPLE] 194650 [TAN] 1 REQ'D 16 REQ'D 194687 ]BLACK] BOTTOM 16 REQ'D 194718 [LIME] 1 REQ'D 194686 [PURPLE] 17 REQ'D 194687 [BLACK] 16 REQ'D 194688 [TAN] BOTTOM 16 REQ'D 194650 [TAN] BOTTOM 1 REQ'D 194650 [TAN] 1 REQ'D 5108WFS 194650 [TAN] BOTTOM 1 REQ'D 5109WFS Notes: 1. Colors match part number label and indicate wall sheet thickness 2. Stencil sheet is 194692 [LIME] 3. Use 3/8” x 1” bolts in the horizontal and vertical seams, except around the door, where 3/8” x 1¼” are used. 4. Door options: 236810 (Supplied with 2 door boards) 236820 (Supplied with 2 door boards) 236830 (for use with auger chute) + 236840 Auger Chute 5104 – 5106 5107 – 5109 Not Available Page D13 WALL SHEET LAYOUT – MODEL 5405W TO 5409W 194718 [LIME] 1 REQ'D 194681 [RED] 16 REQ'D 194681 [RED] 18 REQ'D 194683 [LIME] 18 REQ'D 194684 [GREEN] 194674 [BLUE] 1 REQ'D 17 REQ'D 194684 [GREEN] BOTTOM 17 REQ'D 194674 [BLUE] BOTTOM 1 REQ'D 5405WFS 194718 [LIME] 1 REQ'D 194681 [RED] 16 REQ'D 194718 [LIME] 1 REQ'D 194681 [RED] 16 REQ'D 194681 [RED] 18 REQ'D 194681 [RED] 18 REQ'D 194683 [LIME] 18 REQ'D 194683 [LIME] 18 REQ'D 194684 [GREEN] 18 REQ'D 194684 [GREEN] 18 REQ'D 194684 [GREEN] 18 REQ'D 194684 [GREEN] 194674 [BLUE] 1 REQ'D 17 REQ'D 194685 [BLUE] BOTTOM 17 REQD 194685 [BLUE] 17 REQ'D 194674 [BLUE] BOTTOM 1 REQ'D 194674 [BLUE] 1 REQ'D 194686 [PURPLE] BOTTOM 17 REQ'D 5406WFS 194650 [TAN] BOTTOM 1 REQ'D 5407WFS 194718 [LIME] 1 REQ'D 194681 [RED] 16 REQ'D 194718 [LIME] 1 REQ'D 194681 [RED] 16 REQ'D 194681 [RED] 18 REQ'D 194681 [RED] 18 REQ'D 194683 [LIME] 18 REQ'D 194684 [GREEN] 18 REQ'D 194683 [LIME] 18 REQ'D 194684 [GREEN] 18 REQ'D 194684 [GREEN] 18 REQ'D 194684 [GREEN] 18 REQ'D 194685 [BLUE] 18 REQ'D 194685 [BLUE] 18 REQ'D 194686 [PURPLE] 18 REQ'D 194686 [PURPLE] 194650 [TAN] 1 REQ'D 17 REQ'D 194687 [BLACK] BOTTOM 17 REQ'D 194687 [BLACK] 17 REQ'D 194650 [TAN] 1 REQ'D 194688 [TAN] BOTTOM 17 REQ'D 194650 [TAN] BOTTOM 1 REQ'D 5408WFS 194650 [TAN] BOTTOM 1 REQ'D 5409WFS Notes: 1. Colors match part number label and indicate wall sheet thickness 2. Stencil sheet is 194692 [LIME] 3. Use 3/8” x 1” bolts in the horizontal and vertical seams, except around the door, where 3/8” x 1¼” are used. 4. Door options: 236810 (Supplied with 2 door boards) 236820 (Supplied with 2 door boards) 236830 (for use with auger chute) + 236840 Auger Chute 5404 – 5406 5407 – 5409 Not Available Page D14 DOOR INSTALLATION Install the door from the inside of the bin using 3/8” x 1½” bolts. The door should overlap the top spacer sheet as shown below. Place caulking on the top spacer sheet above and below the row of holes where it will meet with the door frame. The bottom spacer sheet overlaps the door from the inside as shown. Place caulking above and below the row of holes where it will meet the door frame. Both spacer sheets must be installed below the door if auger chute and full floor aeration are used. Locate door tie-back to secure door in open position. SPACER SHEET CAULKING DOOR ASSEMBLY CAULKING WALL SHEET 3 8: x 1 12" BOLTS Door Types Standard c/w Two Door Boards – 236810 1503 1803 2103 2403 2703 1504 1804 2104 2404 2704 3004 3304 3604 4204 3904 4804 5104 5404 1505 1805 2105 2405 2705 3005 3305 3605 4205 3905 4805 5105 5405 1506 1806 2106 2406 2706 3006 3306 3606 4206 3906 4806 5106 5406 1507 1807 2107 2407 2707 3007 3307 3607 4207 3907 2108 2408 2708 Standard c/w Auger Chute – 236830 + 236840* 1503 1803 2103 2403 2703 1504 1804 2104 2404 2704 1505 1805 2105 2405 2705 1506 1806 2106 2406 1507 1807 2107 2407 Heavy 236820 2108 4807 5107 5407 3008 3308 3608 3908 4208 4508 4808 5108 5408 *For the standard door with Auger Chute both 236830 and 236840 need to be ordered - Entries that are bordered must use 236869 Support Kit if using Auger Chute. For all others it is optional. - Page E1 2708 3009 3309 3609 3909 4209 4509 4809 5109 5409 AUGER CHUTE INSTALLATION Bolt the auger chute hood to the auger door board, as shown below using the 3/8” x 1” round head bolts (150594) provided with the door. Install the auger hood pieces with the door board closed. Before tightening the nuts, position the two auger hoods such that the tabs near the back of the auger hoods fit snugly together and such that the top seam where the left and right chutes come together is sealed tight. Tighten nuts. Note: if planning to use an auger hood block-off plate, use 3/8” x 1½” bolts as illustrated below at the six locations marked with an “X”. AUGER DOOR BOARD (RIGHT) 3/8” x 1” ROUND HEAD BOLT AND NUT AUGER DOOR BOARD (LEFT) AUGER HOOD (RIGHT) – 236837 AUGER HOOD (LEFT) – 236836 TABS AUGER CHUTE BLOCK-OFF PLATE INSTALLATION Bolt the auger chute block-off plate to the auger door boards using 3/8” x 1½” bolts, 3/8” nut and 3/8” wing nut as shown below and remove the corresponding round head bolts. To remove the plate, remove the wing nuts. ATTACH FOAM SEALING STRIP ON BACK OF AUGER CHUTE BLOCK-OFF PLATE 3/8” WINGNUT 3/8” NUT 3/8” x 1½” BOLT AUGER CHUTE BLOCK-OFF PLATE 236843 (INCLUDES GASKET) AUGER CHUTE HOOD Page E2 DOOR CONVERSION 6.10” USE PRE-PUNCHED HOLE FOR THE HINGE BRACKET (236827) 3.65” INNER DOOR PAN (TOP) – 236861 KEEP THE SPACER WASHER WHEN REMOVING THE ROD TO REMOVE ROD PUSH THE ROD FROM THE BOTTOM OF THE FRAME INNER DOOR PAN (BOTTOM) – 236831 BOLT THE HINGE BRACKET TO THE FRAME WITH ¼” x ½” HEX BOLT WITH THE BOLT HEAD RUNNING FROM THE INSIDE SO IT WILL NOT INTERFERE WITH THE SHORT ROD (236844) SHORT ROD (236844). A ½” PUSH NUT (236847) IS USED TO KEEP THE ROD IN PLACE. PLACE THE PUSH NUT APPROX. ¾” FROM THE TOP OF THE ROD. A SPACER WASHER IS USED BETWEEN THE AUGER DOOR BOARD AND THE DOOR FRAME A SPACER WASHER IS USED BETWEEN THE AUGER DOOR BOARD AND THE DOOR FRAME AUGER DOOR BOARDS (236828 & 236829) To convert a standard door configuration to an auger hood version: 1. Remove the lower door board by pushing up the long hinge rod sufficiently to clear the door board. Save the spacer washer at the bottom of the door board. 2. Insert the proper auger door board as shown. Reinsert the long rod and spacer washer. 3. Bolt the hinge bracket to the frame using ¼” x ¾” hex bolts. Put the head of the bolt on the inside of the door. Orient the hinge bracket similar to the other hinge bracket on the other side. 4. Put the ½” push nut on one end of the short hinge rod. Push it down about ¾”. 5. Position the second auger door board and insert the short rod through the hinge bracket, through the auger door board and through the door frame at the bottom. Remember to insert the spacer washer as shown. 6. Bolt on the auger chutes as provided elsewhere. To convert an auger hood door version to a standard door configuration: 1. Remove the two auger door boards by pulling the hinge rods sufficiently to clear them. The short rod can be removed completely. Save the spacer washer. 2. Insert the lower door board and reinsert the long hinge rod. Remember to insert the spacer washer. 3. Be sure that the top and bottom door boards are positioned properly with respect to each other. This can be determined by the handle location on the door as shown above (6.1” from the top on the top door board and 3.65” from the top on the bottom door board). Another check is to insure that the handles align with the mating studs on the door frame. Page E3 BIN JACK Have jacks evenly spaced around the bin. Use one jack per wall sheet. Each jack should have a capacity 5 times the expected load. Choose a hoist with a suitable capacity for expected load. Make sure the rated capacity of the hoist is not exceeded. 2 HOIST BUMPER 5 1 UPRIGHTS JACK FRAME 3 WALL SHEETS ANCHOR PIN 4 Fabricate custom lifting lugs to suit assembly equipment. Each lug should have a capacity 5 times the expected load. Anchor jack securely. Use guy wire if necessary to ensure stability. LUG FIXTURE (NOT SUPPLIED) 3 8" X 11 4 " FASTENING BOLTS Use a minimum of 4 – 3/8” x 1¼” bolt (Grade 8) not supplied to fasten lug, if one jack per wall sheet is used Bin may also be erected using an internal jacking system (not available from Westeel) Page E4 HOPPER CONE TO BIN INSTALLATION Use only Westeel Hopper Cones which are specifically designed to suit Westeel Wide-Corr Bins. When installing a hopper cone to a new bin installation refer to the following instructions: NEW BIN APPLICATION 1. Pour foundation as per instructions provided with your hopper. Ensure foundation has fully cured before continuing the assembly of your bin. If a Westeel skid base is used, a compacted gravel base can be used instead of a concrete foundation. Follow the soil bearing information and site preparation instructions on pages 12 to 16. 2. Assemble bin as per the instructions in Section “C”. Pages F1 – F4 show the wall sheet layouts for the 15’ – 24’ bin for hopper. The bottom ring angle and door installation instructions may be disregarded when your WC bin is installed on a hopper cone. 3. Position hopper cone on foundation and align hopper with bin as shown in below. Ensure all bottom holes on the bottom wall sheets are clear of bolts. 4. Use of a bin crane to lift your bin is recommended. Ensure the crane and all other lifting devices have adequate capacity to handle the maximum bin weight safely. Lift bin by placing a round support or 'tripod' inside the bin directly under the vent collar. 5. Leave the vertical seam bolts loose on the bottom tier only for easy assembly. Align the bin with the cone as shown in below. Fasten bin to hopper cone with 3/8” x 1¼” bolts c/w nut & washer. Insert one bolt on one side, the next bolt on the opposite side of bin, then the next 2 bolts at right angles to the first 2. This will position the bin on the hopper properly. Once the bin is in place, insert all other bolts and tighten the loose bolts. IMPORTANT NOTES: -Use only lifting devices of adequate rated capacity. -Ensure hopper cone is level and all load points contact the foundation. -Ensure all fasteners are tightened as per torque instructions on page 51. ROOF LADDER ROOF VENT OPENER INSPECTION HATCH GRAIN GAUGE DECAL SIDEWALL LADDER RACK AND PINION HANDLE LOCATION Page E5 WALL SHEET LAYOUT – MODEL 1503EFS TO 1507EFS 194679 194679 194698 194698 194679 194681 194679 194681 194682 1503EFS 1504EFS 194679 194679 194698 194698 194680 194681 194679 194681 194683 194682 194684 194683 194684 1505EFS 1506EFS 194679 194698 194680 194682 194683 194684 194684 194685 1507EFS NOTES: 1. Colors match number labels and indicate wall sheet thickness 2. Stencil Sheet is 194694 [YELLOW] Page F1 WALL SHEET LAYOUT – MODEL 1803EFS TO 1808EFS 194679 194679 194698 194698 194679 194679 194681 194681 194682 1803EFS 1804EFS 194679 194679 194698 194698 194680 194681 194679 194681 194682 194682 194683 194683 194684 1805EFS 1806EFS 194679 194679 194698 194680 194680 194682 194682 194683 194683 194684 194684 194684 194684 194685 194685 194686 1807EFS 1808EFS NOTES: 1. Colors match part number label and indicate wall sheet thickness 2. 194698 Stencil Sheet is 194694 [YELLOW] Page F2 WALL SHEET LAYOUT – MODEL 2103EFS TO 2108EFS 194679 194679 194698 194698 194680 194681 194680 194681 194682 2103EFS 2104EFS 194679 194679 194698 194698 194680 194681 194680 194681 194682 194682 194683 194683 194684 2105EFS 2106EFS 194679 194679 194681 194679 194680 194682 194681 194683 194683 194684 194685 194684 194685 194684 194685 194686 2107EFS 2108EFS NOTES: 1. Colors match part number label and indicate wall sheet thickness 2. 194698 Stencil Sheet is 194694 [YELLOW] Page F3 WALL SHEET LAYOUT – MODEL 2403EFS TO 2406EFS 194679 194679 194698 194698 194680 194681 194680 194681 194682 2403EFS 2404EFS 194679 194679 194698 194680 194681 194680 194681 194682 194682 194683 194683 194684 2405EFS 2406EFS NOTES: 1. Colors match part number label and indicate wall sheet thickness 2. 194698 Stencil Sheet is 194694 [YELLOW] Page F4 APPENDIX I – WFS/EFS PARTS BOX LISTING (COMMON PARTS) Part Description Number 235328 ROOF CAP 15-27 235329 ROOF CAP 30-48 195091 ROOF CAP 51-54 PEAK RING 235890 INSPECTION HATCH LID 193078 LADDER RUNG 40.5” (38” CTR) 193077 LADDER RUNG 38.5” (36” CTR) 193076 LADDER RUNG 36.5” (34” CTR) 193075 LADDER RUNG 34.5” (32” CTR) 193074 LADDER RUNG 32.5” (30” CTR) 193073 LADDER RUNG 30.5” (29” CTR) 193072 LADDER RUNG 28.5” (26” CTR) 193071 LADDER RUNG 26.5” (24” CTR) 193070 LADDER RUNG 24.5” (22” CTR) 193069 LADDER RUNG 22.5” (20” CTR) 193068 LADDER RUNG 20.5” (18” CTR) 193067 LADDER RUNG 18.5” (16” CTR) 193066 LADDER RUNG 16.5” (14” CTR) 193065 LADDER RUNG 14.5” (12” STR) 193064 LADDER RUNG 14.5” (10” STR) 193063 LADDER RUNG 14.5” (8” STR) 193062 LADDER RUNG 14.5” (6” STR) 193061 LADDER RUNG 14.5” (4” STR) 235333 PIVOT ARM 15’ – 27’ 235338 PIVOT ARM 30’ – 48’ 212404 ROPE GUIDE 195149 PEAK RING BULB GASKET 105” 195150 PEAK RING BULB GASKET 168” 235882 INSPECTION HATCH BULB GASKET 76” 235891 INSPECTION HATCH LATCH 212400 SLIDE ROD 15’ – 27’ 212401 SLIDE ROD 30’ – 48’ 212403 GUIDE RAIL 235218 ROPE ARM 212402 SLIDE ROD ANGLE 235332 PIVOT ARM BRACKET 15’ – 27’ 235219 ROPE ARM SUPPORT 15’ – 27’ 235337 PIVOT ARM BRACKET 30’ – 48’ 235220 ROPE ARM SUPPORT 30’ – 48’ 235009 REMOTE OPENER HARDWARE 15’–27’ 235335 REMOTE OPENER HARDWARE 30’–48’ 235798 CABLE 45’ 235799 CABLE 60’ 195062 STIFFENING RING BRACKET 195080 STIFFENING RING GASKET – BAG 50 195085 STIFFENING RING EXPANDER 1.375” 195074 STIFFENING RING SPLICE 1.375” 236801 DOOR TIE BACK ASSEMBLY 235372 SEALING CLIP for BOTTOM ANGLE 212230 BIRD STOP 212231 FOAM for BIRD STOP (set of 12) 212228 FOAM for PEAK RING (15-27) 212229 FOAM for PEAK RING (30-48) 194120 GRAIN GAUGE 194125 REFLECTIVE STRIP 235151 SELFDRILL SCREW .25” x 1.0” – BAG 7 235914 BOLT HFS .313” x 1.00” GR8.2 – BAG 250 235915 BOLT HFS .313” x 1.00” GR8.2 – BAG 50 235916 BOLT HFS .313” x 1.25” GR8.2 – BAG 80 235917 BOLT HFS .313” x 1.25” GR8.2 – BAG 50 235923 HEX FLANGE NUT .313” – BAG 250 235925 HEX FLANGE NUT .313” – BAG 50 235929 WASHER POLY .313” – BAG 25 198862 MANUAL - FARM 212454 MANUAL – ROOF NON-STRUCTURAL 15' 18' 21' 24' 27' 1 1 1 1 1 30' 33' 36' 39' 42' 45' 48' 1 1 1 1 1 1 1 51' 54' 1 1 212201 212203 212204 212205 212206 212207 212208 212209 212210 212211 212212 212213 212214 212215 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 153 3 9 9 1 17 51 5 2 162 4 9 9 1 18 54 5 2 1 1 2 6 1 3 1 1 2 6 3 2 2 7 4 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 2 2 1 1 2 2 1 1 2 2 1 1 2 2 1 1 2 2 1 1 2 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 1 1 1 1 1 1 1 1 1 1 36 1 2 3 1 12 36 3 1 39 1 2 3 1 13 39 4 1 42 1 2 3 1 14 42 4 1 45 1 2 3 1 15 45 4 1 96 2 5 6 1 16 48 4 1 1 1 1 3 1 1 2 4 1 1 1 1 3 4 1 1 1 1 4 1 1 1 1 1 5 4 4 3 1 1 4 5 1 1 1 1 5 2 1 3 6 2 1 1 1 1 WFS 1 WFS 1 WFS 1 WFS 1 EFS 1 EFS 1 EFS 1 EFS 1 5 15 2 1 1 6 18 2 1 1 7 21 2 1 1 8 24 2 1 1 9 27 3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 4 1 1 2 1 1 1 2 1 1 2 1 1 1 4 1 1 1 1 1 1 1 1 1 1 2 3 1 1 1 10 30 3 1 11 33 3 1 1 1 1 1 1 2 1 2 2 4 2 3 1 1 3 2 1 1 1 1 3 1 1 5 4 1 1 7 1 1 1 PART NUMBERS FOR THE ABOVE PARTS BOXES CORRESPOND TO THE DIAMETER AND HEIGHT OF THE BIN FOR EXAMPLE “P1504WFS” – INDICATES THE PARTS BOX IS FOR A 15’ BIN 4 TIERS TALL AND WFS INDICATES IT IS A FLAT BOTTOM FARM SERIES BIN. FOR HOPPER BIN REPLACE “WFS” WITH “EFS” SHADED ITEMS ARE SHIPPED SEPARATELY AND NOT INSIDE PARTS BOX. THESE PARTS ARE NOT INCLUDED IN EFS PARTS BOXES Page G1 APPENDIX II – FARM SERIES AND HOPPER BIN PAIL AND PARTS BOX LISTING (NON-COMMON PARTS) 232850 Bin Model 1504W 1505W 1506W 1507W 1804W 1805W 1806W 1807W 2104W 2105W 2106W 2107W 2108W 2404W 2405W 2406W 2407W 2408W 2704W 2705W 2706W 2707W 2708W 2709W 3004W 3005W 3006W 3007W 3008W 3009W 3304W 3305W 3306W 3307W 3308W 3309W 3604W 3605W 3606W 3607W 3608W 3609W 3905W 3906W 3907W 3908W 3909W 4204W 4205W 4206W 4207W 4208W 4209W 4504W 4505W 4506W 4507W 4508W 4509W 193814 170445 SHIPPED IN PARTS BOX 235941 235943 235944 3/8” x 1” Caulking Caulking 3/8” x 1” Bolt 3/8” x 1” Bolt 3/8” x 1¼” Hardware Pail 40' Roll Tube Bag 325 Bag 50 Bolt Bag 100 2 2 3 4 5 6 2 3 3 4 5 6 2 3 3 4 6 7 3 4 5 7 8 3 3 5 6 7 9 3 4 5 6 8 9 5 5 6 7 6 6 7 8 6 7 8 9 10 7 8 9 10 11 8 9 10 11 12 14 9 10 11 12 14 15 9 11 12 14 15 16 10 12 13 15 16 18 12 14 16 17 19 12 13 15 17 19 20 12 14 16 18 20 22 2 3 3 4 2 3 4 4 3 4 5 5 6 3 4 5 7 8 4 5 6 8 9 11 1 2 3 5 3 1 4 2 2 5 5 4 4 4 1 1 1 5 4 2 3 1 1 5 1 1 1 1 1 1 2 1 1 2 1 2 2 3 4 1 3 1 3 2 1 1 1 1 1 4 5 4 1 4 1 5 5 4 4 Page G2 1 1 1 1 1 1 1 2 1 1 1 2 2 1 1 1 2 2 1 1 1 2 2 2 1 1 2 2 2 2 1 1 2 2 2 2 1 1 2 2 2 2 1 2 2 2 2 1 1 2 2 2 2 1 1 2 2 2 2 235950 235951 3/8” Nut Bag 300 3/8” Nut Bag 100 3 3 4 4 3 4 5 5 4 4 5 6 8 4 5 6 8 10 5 6 7 9 11 13 1 2 2 2 1 1 2 3 1 1 1 2 3 1 1 2 1 2 1 1 1 2 1 2 235957 3/8” Washer Bag 75 1 1 1 1 2 2 2 2 2 2 2 2 2 2 1 2 2 2 2 1 1 1 1 1 1 1 1 2 2 1 1 1 235956 3/8” Washer Bag 200 2 2 1 1 2 1 2 1 1 2 1 2 1 1 2 2 1 2 2 2 1 2 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 1 1 2 2 2 2 2 2 2 1 1 1 2 1 1 1 2 2 2 2 2 2 1 2 2 2 2 1 1 APPENDIX II – FARM SERIES AND HOPPER BIN PAIL AND PARTS BOX LISTING (NON-COMMON PARTS) (CONT) SHIPPED IN PARTS BOX 232850 Bin Model 4804W 4805W 4806W 4807W 4808W 4809W 5104W 5105W 5106W 5107W 5108W 5109W 5405W 5406W 5407W 5408W 5409W 193814 170445 235941 3/8” x 1” Caulking Caulking 3/8” x 1” Bolt Hardware Pail 40’ Roll Tube Bag 325 3 4 5 7 8 10 3 4 6 7 9 11 4 6 8 10 11 13 15 17 19 21 23 14 16 18 20 22 25 17 19 21 24 26 235943 235944 3/8” x 1” Bolt Bag 50 3/8” x 1 ¼” Bolt Bag 100 1 1 2 2 2 2 1 2 2 2 2 2 2 2 2 2 2 1 4 4 4 1 2 1 1 1 4 2 4 1 1 1 4 1 1 3 1 4 235950 235951 3/8” Nut Bag 300 3/8” Nut Bag 100 1 1 2 1 2 1 2 2 1 2 1 1 2 2 1 2 2 2 1 2 2 2 2 1 1 2 1 235956 3/8” Washer Bag 200 1 1 2 2 2 2 1 1 2 2 2 2 2 2 2 2 2 235957 3/8” Washer Bag 75 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 APPENDIX II – FARM SERIES AND HOPPER BIN PAIL AND PARTS BOX LISTING (NON-COMMON PARTS) SHIPPED IN PARTS BOX 232850 Bin Model 193814 170445 235941 235943 235944 3/8” x 1” Caulking Caulking 3/8” x 1” Bolt 3/8” x 1” Bolt 3/8” x 1¼” Hardware Pail 40' Roll Tube Bag 325 Bag 50 Bolt Bag 100 235950 235951 3/8” Nut Bag 300 3/8” Nut Bag 100 235956 3/8” Washer Bag 200 235957 3/8” Washer Bag 75 Hopper Bins 1503E 1504E 1505E 1506E 1507E 1803E 1804E 1805E 1806E 1807E 1808E 2103E 2104E 2105E 2106E 2107E 2108E 2403E 2404E 2405E 2406E 4 4 5 6 7 4 5 6 7 7 8 5 6 7 8 8 9 6 7 8 9 5 5 5 5 5 6 6 6 6 6 6 7 7 7 7 7 7 8 8 8 8 1 2 2 3 3 1 2 3 3 4 6 2 2 3 4 5 7 2 3 4 5 3 3 5 5 2 4 4 5 4 2 3 4 2 2 1 Page G3 1 1 1 1 2 1 1 1 1 2 2 1 1 1 1 2 2 1 1 1 1 2 2 3 3 4 2 3 3 4 5 7 2 3 4 5 6 9 3 4 5 5 1 1 1 1 2 1 1 1 1 2 2 2 2 2 2 2 2 2 1 2 1 2 2 1 1 2 2 1 1 2 2 2 2 APPENDIX III – ROOF PARTS BOX PART IDENTIFICATION 195085 – Expander (1.375” Dia.) 195074 – Stiffening Ring Splice (1.375” Dia.) 235332 – Pivot Arm Bracket (15’ – 27’) LEFT (BLACK) 235337 – Pivot Arm Bracket (30’ – 48’) 195062 – Stiffening Ring Bracket 195062 Bracket 195080––Stiffening Stiffening Ring Ring Gasket 195080 – Stiffening Ring Gasket (Bag of 50) (Bag of 50) 235372 – Sealing Clip for Bottom Ring Angle RIGHT (RED) 235012/013 – RCO Spring (15’ – 27’) LEFT (BLACK) RIGHT (RED) 235342/341 – RCO Spring (30’ – 48’) 236801 – Door Tie Back 235891 – Inspection Hatch Latch Assembly 194120 – Grain Gauge 235890 – Hatch Lid Assembly Page G4 APPENDIX III – ROOF PARTS BOX PART IDENTIFICATION C P/N 193061 193062 193063 193064 193065 193066 193067 193068 193069 193070 C 4 6 8 10 12 14 16 18 20 22 P/N C 193071 24 193072 26 193073 28 193074 30 193075 32 193076 34 193078 38 “C” Dimension Is In Inches 235219/220 – Rope Arm Support 193060-79 – Roof Ladder Rung 212404 – Rope Guide 212403 – Remote Cap Opener Guide Rail (51.9” Long) 235333 – Pivot Arm 15’ to 27’ 212228 – Foam Closure for Peak Ring 212400 – Slide Rod (45” Long) 212401 – Slide Rod (55” Long) 235338 – Pivot Arm 30’ to 48’ Page G5 APPENDIX III – ROOF PARTS BOX PART IDENTIFICATION 235218 – Rope Arm (36” Long) 212402 - Slide Rod Angle 212769 – Wind Ring Splice 195149 – Peak Ring Bulb Gasket (105”) 195150 – Peak Ring Bulb Gasket (168”) 212231 – Foam Roof Rib Closure 235009 – 15’ to 27’ RCO Hardware Package 212230 - Bird Stop 235335 – 30’ to 48’ RCO Hardware Package 235882 – Inspection Hatch Gasket 232767 Wind Ring Clip Page G6 APPENDIX IV - HARDWARE USAGE IMPORTANT! Use 5/16” x 1¼” bolts provided in the bin parts boxes for the top ring angle to wall sheet connection. Use 3/8” hardware at all other wall sheet connections as shown below. There may be a shortage of 3/8” bolts if used at the top ring angle connection. Roof Hardware BOLT LENGTH Roof sheet rib to roof sheet rib Roof sheet to top ring angle Roof sheet to peak ring Stiffening ring bracket to roof sheet Stiffening ring bracket to ladder support to roof rib Ladder rung to ladder support to roof rib Ladder rung to roof rib Stiffening ring bracket to Rib Cap & Roof Sheet 2 Roof Ribs & Rib Cap Top wall sheet to top ring angle Bird stop to top ring angle Between ladder rung & ladder support or roof rib Inspection hatch lid assembly to roof panel Inspection hatch latch to roof panel 5/16” x 1” bolt (washer) 193802 ● ● ● ● 5/16” x 1¼” bolt (washer) 193803 ● ● ● 5/16” flange lock nut 193732 ● ● ● ● ● ● ● ● 5/16” poly washer 193806 ● ● ● ● ● ● ● ● Bin Hardware BOLT LENGTH Auger chute hood to auger door board Auger chute block-off plate to auger door board Drying floor flashing holes in bottom wall sheet Wall sheet to bottom ring angle Door tie-back to wall sheet Wall sheet to door Bin to hopper cone Wall sheet to wall sheet 3/8” x 1” bolt (washer) 193795 3/8” x 1” round head bolt 150594 ● 3/8” x 1¼” bolt (washer) 150037 3/8” x 1½” bolt (washer) 193797 ● ● ● ● ● ● ● Page G7 3/8” nut 193805 ● ● ● ● ● ● ● ● 3/8” flat washer 154977 ● ● APPENDIX V RECOMMENDED BOLT TORQUES IMPORTANT CHECK TO MAKE SURE THAT YOU OR YOUR ERECTOR HAVE APPLIED PROPER TORQUE TO THE BIN BOLTS AND USED THE RECOMMENDED ASSEMBLY PROCEDURE. Recommended Torque Values for Bolts RECOMMENDED TORQUE BOLT DIAMETER BOLT GRADE in-lb ft-lb N-m 5/16” Grade 8.2 150 12.5 17.3 3/8" Grade 8.2 520 43 58 GRADE MARK Periodically check bolt assembly with an accurate torque wrench to ensure that the torque specifications shown above are being maintained. A properly tightened bolt will compress the sealing washer noticeably. Hold bolt head securely when tightening nut to prevent damage to the sealing washer. Always tighten the nut, not the bolt. Do not substitute bolts in place of those supplied by Westeel. IMPORTANT: Avoid bin assembly at temperatures below -10°C (14°F) if possible. Bolt tightening at low temperatures does not ensure strong and well sealed connections. Page G8 450 Desautels, P.O. Box 792 Winnipeg, Manitoba CANADA R3C 2N5 Phone: 204-233-7133 Fax: 204-235-0796 www.westeel.com Westeel Division of Vicwest Corporation Printed in Canada
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