Diagnosis Evolution - Release 5.00 - ENG presentation template brand guidelines
presentation template brand guidelines Diagnosis Evolution - Release 5.00 - ENG Autodiagnosis, 2 of 4 2009 by ATA Dept GLOBAL INFRASTRUCTURE X PROCESS EQUIPMENT X DIAGNOSTIC TOOLS Company Confidential COMPANY CONFIDENTIAL 1 Summary Welcome Xpress Scan The Update from 4.9 to 5.0 Special Procedures Q&A Company Confidential COMPANY CONFIDENTIAL 2 Xpress Scan Company Confidential COMPANY CONFIDENTIAL 3 Xpress Scan Through Xpress Scan it is possible to run a quick & global test. Xpress Scan® is easy to use: just by pressing a key, the test will run asking for fault codes to all the covered onboard systems. This is useful for any technician who wants to make a quick check on the vehicle, to have a “picture” of the situation before and after the intervention. Company Confidential COMPANY CONFIDENTIAL 4 Xpress Scan By using Scan Xpress some steps are overjumped, directly accessing the systems fault memory and saving time. Engine Air bag A/C ABS Dashboard Xpress Scan Validation Com ECU DTC report Validation Validation Com ECU DTC report Com ECU DTC report Validation Com ECU DTC report Validation Com ECU DTC report Company Confidential COMPANY CONFIDENTIAL 5 Vehicles & Systems Update Company Confidential COMPANY CONFIDENTIAL 6 Cars – news of Rel. 5.0 AUDI A4 ’08 > SERVICE RESET A6 ’05 > ‘08 BEAM LEVELLING MODULE ENGINE MANAGEMENT CAN 3.0 V6 BMK Company Confidential COMPANY CONFIDENTIAL 7 Cars – news of Rel. 5.0 BMW X3 Series(E83) ’04 > ABS+TRACT. CONTR. DASHBOARD BOSCH DSC Borg instruments Kombi Company Confidential COMPANY CONFIDENTIAL 8 Cars – news of Rel. 5.0 CHRYSLER 300C ’05 > ’07 ABS AIRBAG ENGINE MANAGEMENT 3.0 V6 CRD DPF TEVES TIPMCGW SRS BOSCH EDC Common Rail DACIA SOLENZA ENGINE MANAGEMENT 1.9 D LUCAS Diesel DCU3R Company Confidential COMPANY CONFIDENTIAL 9 Cars – news of Rel. 5.0 FIAT 500 07 ENGINE MANAGEMENT 1.2 8v MARELLI IAW 5SF3 FORD MONDEO 07 ENGINE MANAGEMENT 1.8 TDCi PCM Duratorq Company Confidential COMPANY CONFIDENTIAL 10 Cars – news of Rel. 5.0 HONDA CR-V New Gen ABS JAGUAR X-Type ’03 > AIRBAG ENGINE MANAGEMENT 2.0 TD Autoliv SRS ARM DELPHI EDC Common Rail Company Confidential COMPANY CONFIDENTIAL 11 Cars – news of Rel. 5.0 JEEP CHEROKEE (2.8 CRD / 3.7V6) ’08 > ABS+TRACT. CONTR. TEVES ABS LANCIA YPSILON CAN NETWORK MARELLI Body Computer Company Confidential COMPANY CONFIDENTIAL 12 Cars – news of Rel. 5.0 LAND ROVER RANGE ROVER SPORT ’05 > AUTOMATIC TRANSMISSION Company Confidential COMPANY CONFIDENTIAL 13 Cars – news of Rel. 5.0 MERCEDES BENZ 164 ML-Class ABS+TRACT. CONTR. AIRBAG SERVICE RESET DASHBOARD TEVES ESP BOSCH SRS VDO Assyst Plus VDO KI Company Confidential COMPANY CONFIDENTIAL 14 Cars – news of Rel. 5.0 MERCEDES BENZ 170 SLK-Class ’00 > ‘03 ENGINE MANAGEMENT 200 Kompr. ENGINE MANAGEMENT 230 Kompr. BOSCH BOSCH 203 C-Class ’03 > ABS+TRACT. CONTR. AIRBAG STEERING COLUMN MODULE BOSCH ESP BOSCH SRS EZS Company Confidential COMPANY CONFIDENTIAL 15 Cars – news of Rel. 5.0 MERCEDES BENZ 208 CLK-Class ENGINE MANAGEMENT 200 Kompr. ENGINE MANAGEMENT 230 Kompr. BOSCH-SIEMENS ME-SIM4 EVO BOSCH-SIEMENS ME-SIM4 EVO 251 R-Class ABS+TRACT. CONTR. AIRBAG SERVICE RESET DASHBOARD TEVES ESP BOSCH SRS VDO Assyst Plus VDO KI Company Confidential COMPANY CONFIDENTIAL 16 Cars – news of Rel. 5.0 MERCEDES BENZ SPRINTER ’06 > ABS+TRACT. CONTROL. EBS KWP V-Class & VITO ’99 > 03 SERVICE RESET VDO/MARELLI Manual Company Confidential COMPANY CONFIDENTIAL 17 Cars – news of Rel. 5.0 NISSAN NAVARA (2.5 Dci) ’04 > ABS+TRACT. CONTR. AIRBAG ENGINE MANAGEMENT 2.5 Dci DENSO ABS DENSO Airbag EDC QASHQAI ’07 > ENGINE MANAGEMENT 2.0 Dci BOSCH EDC Common Rail 3Y Company Confidential COMPANY CONFIDENTIAL 18 Cars – news of Rel. 5.0 OPEL VECTRA-C PARKING AID PAS VIVARO ’02 > AIRBAG SAGEM-Autoliv Company Confidential COMPANY CONFIDENTIAL 19 Cars – news of Rel. 5.0 PEUGEOT 106 ’01 > ENGINE MANAGEMENT 1.1 L BOSCH Motronic M7.4.4 ROVER 25 ’03 > ENGINE MANAGEMENT 1.4 L. Motorola MEMS 3 Company Confidential COMPANY CONFIDENTIAL 20 Cars – news of Rel. 5.0 TOYOTA RAV 4 (2.0 VVT-i - 2.2 D-4D) ’07 > IMMOBILIZER YARIS 05 ENGINE MANAGEMENT 1.0 L. VVT-i DENSO Company Confidential COMPANY CONFIDENTIAL 21 Cars – news of Rel. 5.0 VOLKSWAGEN GOLF VI ’08 > SERVICE RESET SERVICE RESET DIAG MANUAL - INFO DISPLAY Company Confidential COMPANY CONFIDENTIAL 22 Special procedures Company Confidential COMPANY CONFIDENTIAL 23 Special procedures AUDI A3 ‘07 > ’08 A4 ’08 > SERVICE RESET Dashboard with info display This function allows to reset the Service Reminder for Dashboard with Multifunction Display. Values are set back to default, so the reminder will come back again when its time will come, following the manufacturer specs. Please NOTE : this procedure does NOT change the maintenance system settings ( long life to standard or viceversa ). Please refer to “Service Setting in time/distance” and/or “Long Life setting” help (available under “Dashboard” diagnostic), if you intend to CHANGE the Maintenance Program ( according to the manufacturer specs ). Company Confidential COMPANY CONFIDENTIAL 24 Special procedures AUDI A6 3.0 V6 TDI ENGINE MANAGEMENT (BMK) Diesel Particle Filter Regeneration In case of DPF warning lamp ON or faults relating to the DPF, through this procedure it will be possible to “force” the Particle Filter Regeneration. Please note that when operating, this procedure will cause very high temperature, and it is mandatory to have the exaust pipe free by any occlusion or damages. The engine must be ready at the operating temperature (over 70°C). WARNING : Do not leave the vehicle on an inflammable surface ! (like dried grass or leaves, wet floor by fuel or lubricants, etc.) Company Confidential COMPANY CONFIDENTIAL 25 Special procedures AUDI A6 XENON LIGHTS ECU Coding The Xenon Light headlamps are equipped by an individual ECU each one, that manages the power of light / power supply . In case of replacing one or both Headlamp, it is necessary to proceed with CODING function, available under this option. Company Confidential COMPANY CONFIDENTIAL 26 Special procedures AUDI A6 3.0 XENON LIGHTS Beam setting This function allows the manual beam setting, when needed, in vehicles equipped by Xenon lights, avoiding the ECU intervention while adjusting beams by screws. Some conditions are required BEFORE starting the procedure: -Vehicle placed on a flat surface - Handbrake released - Gearbox in Neutral position or N - Steering wheel in the middle - no any load or person on the vehicle, ‘cause this procedure will automatically reset the suspension level sensors values - Low beam lights ON WARNING ! During the procedure, DO NOT MOVE the vehicle. Set the correct beam level by using the proper adjusters on the headlamps. Company Confidential COMPANY CONFIDENTIAL 27 Special procedures BMW X3 (E83) ’04 ABS+TRACTION CONTROL DSC Air bleeding for L.F. wheel brake Air bleeding for R.F. wheel brake Air bleeding for L.R. wheel brake Air bleeding for R.R. wheel brake Brakes Air Bleeding Each function allows to bleed air from brake hydraulic circuit as per each single description, through the support of the ABS pump. During the procedure, take care about the hydraulic fluid level inside the brake fluid reservoir, and refill it in case of need. Please mind to proceed first by a conventional bleeding procedure BEFORE using this function. Company Confidential COMPANY CONFIDENTIAL 28 Special procedures BMW X3 (E83) ’04 ABS - DSC Longitudinal G-Sensor Calibration In case of ABS ECU or sensor replacing, this function is mandatory to run and store the sensor calibration value. To proceed properly, please be sure to have all components well mounted and connected, then run this function. Company Confidential COMPANY CONFIDENTIAL 29 Special procedures BMW X5 Series (E53) ’00 AUTOMATIC TRANSMISSION Oil level Check Oil refilling Through these function it is possible to CHECK or REFILL the Automatic Gearbox oil level, in case of need. Just follow carefully all steps and messages shown by the tool, being sure to have back no any error message. ERROR messages meaning: - Error code 0 RPM over range, that must be between 600 an 1000; under this condotion it is no possible to set properly the oil level, please repeat the procedure. -Error code 1 Insufficient Gearbox oil level; close the refilling orifice by its cap, wait for oil temperature decreasing (below 50°C), then refill if necessary and repeat the “Oil refilling” procedure. Company Confidential COMPANY CONFIDENTIAL 30 Special procedures BMW X5 Series (E53) ’00 ABS - DSC Brakes Air Bleeding This funtion allows to bleed air from brake hydraulic circuit, through the support of the ABS pump. During the procedure, take care about the hydraulic fluid level inside the brake fluid reservoir, and refill it in case of need. Please mind to proceed first by a conventional bleeding procedure BEFORE using this function. Company Confidential COMPANY CONFIDENTIAL 31 Special procedures BMW X5 Series (E53) ’00 ABS Steering Angle Sensor Calibration This function allows to perform the Steering angle sensor Calibration, and must be done always in case of replacing the following components: ECU, steering columnm, steering wheel or all components may concern power steering group. Proceed in this way, respecting all steps: -Prepare the vehicle on a flat surface, with no any load on, steeering wheel and wheels aligned to the middle, then check all the points below - Vehicle stopped - Engine OFF - Ignition ON - Steering wheel blocked - Proper suspension level - No pending or stored faults Once finished the procedure by the tool, put the Ignition OFF, then ON and wait for 30 seconds to reach the procedure completion. Company Confidential COMPANY CONFIDENTIAL 32 Special procedures CHRYSLER 300c ENGINE MANAGEMENT 3.0 V6 Diesel Second-hand catalytic converter Learning This procedure must be performed in case of a second hand catalytic converter will be used to replace the broken one. The procedure is automatic, just follow the messages shown by the tool. WARNING: When performing this function, the engine must be OFF ! Company Confidential COMPANY CONFIDENTIAL 33 Special procedures CHRYSLER 300c ENGINE MANAGEMENT 3.0 V6 Diesel Learnt Average Injection Time Reset In case of injectors replacing but with same ECU, through this function it’s possible to set back to default the average injection time values learnt, by using the vehicle, and stored in the ECU. WARNING: When performing this function, the engine must be OFF ! Company Confidential COMPANY CONFIDENTIAL 34 Special procedures CHRYSLER 300c ENGINE MANAGEMENT 3.0 V6 Diesel Quick IMA calibration This procedure allows to set the injection quantity calibration and the injectors nominal Voltage at the same time. This is required in case of ECU replacement but with the same injectors. WARNING: When performing this function, the engine must be OFF ! Company Confidential COMPANY CONFIDENTIAL 35 Special procedures CHRYSLER 300c ENGINE MANAGEMENT 3.0 V6 Diesel Exaust Throttle Valve Learning The function performs a basic setting on the the Electronic Exaust Throttle Valve. The ECU will store the values related to different throttle positions, to manage properly the component. This function must be performed in case of ECU or component replacing. WARNING: When performing this function, the engine must be ON (the tool will ask for engine running) Company Confidential COMPANY CONFIDENTIAL 36 Special procedures CHRYSLER 300c ENGINE MANAGEMENT 3.0 V6 Diesel Diesel Particle Filter Regeneration This procedure allows to “force” the DPF regeneration, and must be performed in case of DPF warning Lamp ON, that means decreasing performances or problems that concerns the Diesel Particle Filter. During the procedure, the engine RPM will raise up; when the engine will come back to idle it means “procedure completed”. WARNING: Please note that when operating, this procedure will cause very high temperature, and it is mandatory to have the exaust pipe free by any occlusion or damages. Do not walk or stay near the vehicle exaust pipe, and be carefull to place properly the exausts extraction system ! Company Confidential COMPANY CONFIDENTIAL 37 Special procedures CHRYSLER 300c ENGINE MANAGEMENT 3.0 V6 Diesel Adaptation Values Reset This function allows to set back to default all the ECU learnt values It must be performed in case of any component replacement, so the ECU will renew those values by learning them from the new components. WARNING: The function must be performed with Key On and Engine OFF Company Confidential COMPANY CONFIDENTIAL 38 Special procedures CHRYSLER 300C ABS Brakes Air Bleeding This procedure allows to bleed air from brake hydraulic circuit. All steps are preset, just follow messages shown by the tool. Please mind to proceed first by a conventional bleeding procedure BEFORE using this function. Remember to check the brake fluid level, that must be correct before starting the procedure. WARNING: Brake pedal must be depressed during all the process ! Company Confidential COMPANY CONFIDENTIAL 39 Special procedures CHRYSLER 300C AIRBAG ECU Reset Through this function it is possible to RESET and re-inizialise the airbag system. The function must be performed with Key ON and Engine OFF. A message shown by the tool will confirm the procedure completion. Company Confidential COMPANY CONFIDENTIAL 40 Special procedures FIAT SCUDO 07 1.6 Multijet CITROEN JUMPY 2 1.6 HDI ’07 PEUGEOT EXPERT 1.6 HDI ’07 ENGINE MANAGEMENT Injectors – Reading codes / Coding By “reading codes” function it is possible to read in the ECU the stored injectors codes. In case of injectors replacing, it will be necessary to run the “ INJECTORS CODING” function to store new injector’s code, so the ECU will manage the new ones in the properly way. Each new injector is sold with its own code, but in any case codes are printed on each injector’s body. Each Code is composed by 8 characters (letters / numbers). The coding procedure is the following: at the first step the tool asks for the first 4 digits, type them and confirm by “V” key, then type the remaining digits and confirm again by “V” key. Example: if the code is 05FFC220, first 05FF must be typed, then C220. Once finished, it’s suggested to leave diagnostic, wait for 2 minutes, then back to diagnostic again to check stored codes, that must correspond to the new ones. Company Confidential COMPANY CONFIDENTIAL 41 Special procedures FIAT DUCATO ‘06 2.3 / 3.0 JTD CITROEN JUMPER 2 2.3 HDI ’07 PEUGEOT BOXER 2.3 HDI ’07 ENGINE MANAGEMENT Injectors – Reading codes / Coding By “reading codes” function it is possible to read in the ECU the stored injectors codes. In case of injectors replacing, it will be necessary to run the “ INJECTORS CODING” function to store new injector’s code, so the ECU will manage the new ones in the properly way. Each new injector is sold with its own code, but in any case codes are printed on each injector’s body. Each Code is composed by 8 characters (letters / numbers). The coding procedure is the following: at the first step the tool asks for the first 4 digits, type them and confirm by “V” key, then type the remaining digits and confirm again by “V” key. Example: if the code is 05FFC220, first 05FF must be typed, then C220. Once finished, it’s suggested to leave diagnostic, wait for 2 minutes, then check stored codes that must correspond to the new ones. Company Confidential COMPANY CONFIDENTIAL 42 Special procedures FIAT SCUDO 07 1.6 Multijet CITROEN JUMPY 2 1.6 HDI ’07 PEUGEOT EXPERT 1.6 HDI ’07 ENGINE MANAGEMENT ECU Configuration ( part1 ) This function allows to read or configure the OPTIONS in the engine ECU The available options are the following: • A/C PRESSURE SENSOR 0= not installed 1= linear pressure sensor • ALTERNATOR: 0= class 8 1= class 15 2= class 18 (this value cannot be changed, only read) • ADDITIONAL HEATER: 0= absent 1= present CONTINUE.. Company Confidential COMPANY CONFIDENTIAL 43 Special procedures FIAT SCUDO 07 1.6 Multijet CITROEN JUMPY 2 1.6 HDI ’07 PEUGEOT EXPERT 1.6 HDI ’07 ENGINE MANAGEMENT ECU Configuration ( part 2 ) • CRUISE CONTROL: 0= absent 1= present • ESP: 0= absent 1= present • SPEED LIMITER: 0= absent 1= present For each option, when running, 2 windows will be shown: the first one will show the actual configuration, then confirming by “V” the second one will allow to set a new value. By “V” key it’s possible to confirm the value and going on to the next step, by “X” key the procedure will be abandoned Company Confidential COMPANY CONFIDENTIAL 44 Special procedures FIAT 500 1.2 8v ENGINE MANAGEMENT Learnt values Reset By the internal program, the ECU is able to recognize the engine status changements concerning mechanic and electronic parts that are part of it or of the system. Those changements are due to the standard use or part replacements; the ECU will “ learn “ and “store” the actual situation and will act in order to those values (rpm signal, A/C, fan working mode, brake and gear mode), by adapting the basic map. Through this function it’s possible to clear part of memory that contains this type of “learnt” values / calibrations. After the procedure completion, it’s mandatory for the ECU to store again some important calibration/configuration, and will happen in this way: - A/C and Cruise Control will be set ON automatically, just switch them ON - ABS will be automatically detected via CAN network - Gearbox type ( Manual / Automatic) will be set by depressing and releasing the clutch pedal Company Confidential COMPANY CONFIDENTIAL 45 Special procedures FIAT 500 1.2 8v ENGINE MANAGEMENT Trhottle body self-learning (DBW) The function permits the Electronic Throttle basic setting Learning, by storing different throttle conditions (idle, full throttle, limp-home) recognized by different Voltage signal for each different condition. It must be done if Throttle Body replaced or cleaned, or in case of troubles concerning instable idle or bad engine response under power request (in terms of fluidity). For Marelli Systems : the procedure is automatic, just follow carefully the messages shown by the tool Company Confidential COMPANY CONFIDENTIAL 46 Special procedures FIAT 500 1.2 8v ENGINE MANAGEMENT Toothed Ring Adaptation This procedure allows to store values concerning RPM signal. In case of learnt values cleared, the MIL lamp will “blink” constantly, and the adaptation must be done, as per the following steps: 1) Run the engine and wait for operating temperature 2) Accelerate, standing with the vehicle, until 5000 RPM and mantain it for 3 seconds, then release 3) Repeat it 3 times, the MIL lamp will stop blinking If the engine does not running properly ( like irregular idle, emission over limits, missing power, etc.), please mind that this funtion can solve just setting problems, it cannot fix any broken component ! Company Confidential COMPANY CONFIDENTIAL 47 Special procedures FORD FIESTA 02 AIRBAG ECU coding This feature of software allow Airbag ECU Coding/Setting for Ford vehicles. Please mind to follow carefully all messages shown by the tool, and very carefully in vehicle configuration choice ( with or whitout side airbag, 3 or 5 doors, and so on.. ) Company Confidential COMPANY CONFIDENTIAL 48 Special procedures FORD FOCUS 07 / MONDEO 07 ENGINE MANAGEMENT 1.8 TDCi Injector coding This function permits the ECU code-storing concerning all injectors, and must be executed when replacing all injectors by others with different class code. That will permit the optimal injection time management by the Engine ECU. The injector class is tipically printed on each injector’s body. Once the procedure runs, first the stored code/class will be shown, and after confimation it will be possible to type the new value. N.B.: The only admitted values are 4, 5 and 6. Company Confidential COMPANY CONFIDENTIAL 49 Special procedures FORD FOCUS 07 / MONDEO 07 ENGINE MANAGEMENT 1.8 TDCi KAM reset The function sets back to default the KAM memory. ENGINE MANAGEMENT 1.8 TDCi Water-in-Fuel warning lamp reset Through this function it could be possible to clean water-in-fuel warning, and light will be switched off. Company Confidential COMPANY CONFIDENTIAL 50 Special procedures FORD FOCUS 07 / MONDEO 07 ENGINE MANAGEMENT 1.8 TDCi EGR adaptation value reset In case of EGR valve replacement or cleaning, it will be necessary to set back to default all learnt values concerning exausts gas recirculation. This function is the properly one to do it. Company Confidential COMPANY CONFIDENTIAL 51 Special procedures FORD FOCUS 07 / MONDEO 07 ENGINE MANAGEMENT 1.8 TDCi DPF particulate filter values reset Knocking sensor values reset Fuel Quantity valve reset Trhottle body values reset DPFE ( differential pressure feedback E.G.R. ) values reset Here a list of function available to set back to default a specific learnt value. Each function is related to a specific component, and it must be used in case of its replacement. Company Confidential COMPANY CONFIDENTIAL 52 Special procedures JEEP CHEROKEE ABS Brakes air bleeding This procedure allows to bleed air from brake hydraulic circuit. All steps are preset, just follow messages shown by the tool. Please mind to proceed first by a conventional bleeding procedure BEFORE using this function. Remember to check the brake fluid level, that must be correct before starting the procedure. WARNING: Brake pedal must be depressed during all the process ! Company Confidential COMPANY CONFIDENTIAL 53 Special procedures JEEP CHEROKEE ABS ECU Reset Through this function it is possible to RESET the ABS system. The function must be performed with Key ON and Engine OFF. A message shown by the tool will confirm the procedure completion. Company Confidential COMPANY CONFIDENTIAL 54 Special procedures MERCEDES C-Class W203 DASHBOARD SA461 Setting (Miles/English) and Country This functions can set the CODE SA461 (dashboard in English language and Miles counters), and Country: Code SA461 - if equipped by special features 461, it must be set to 1= Present - if equipped by special features USA SA494, it must be set to 2= Variant 1 - if equipped by special features CANADA SA460, it must be set to 0= Not present - In ALL other cases, it must be set to 0= not present Country options: 0 = Gulf Countries 1 = Japan 2 = USA 3 = Canada 4 = Denmark, Finland, Norwey, Iceland, Sweden, Estonia, Latvia 5 = Australia 6 = R.O.W. 7 = G.B. 8 = South Korea Company Confidential COMPANY CONFIDENTIAL 55 Special procedures MERCEDES C-Class W203 DASHBOARD Service Factor by Country Option settings This function permits to set the Service Interval “factor” relating to the set Country. This factor value can be set between 0.5 and 1.0 Depending to the country first of all (where the standard interval values can change in order to the selected one), the factor can assume as per the following example: 0.5 : min. 7.500 km / 4600Mi - max 15000Km / 9320Mi 1.0 : min. 15000Km / 9320Mi – max 30000Km / 18650Mi. Company Confidential COMPANY CONFIDENTIAL 56 Special procedures MERCEDES C-Class W203 DASHBOARD Service Warning message settings Through this function it is possible to set the warning message for “Service Due”, that will be shown in advance than the default expiring mileage, as per the following choice: 0 = 250 Km / 150Mi 1 = 500 Km / 300Mi 2 = 1000 Km / 600Mi 3 = 2000 Km / 1200Mi Company Confidential COMPANY CONFIDENTIAL 57 Special procedures MERCEDES C-Class W203 DASHBOARD Engine type and Country Settings This function allows to set the dashboard, concerning engine type and country. Legenda: Engine Type: Country: 0 = M111 0 = USA 1 = M112 E26 1 = Japan 2 = M112 E32 2 = Egypt 3 = M112 E32 AMG 3 = R.O.W. 4 = M112 E26 4x 5 = M112 E32 4x 6 = M113 AMG 7 = M271 8 = M272 Company Confidential COMPANY CONFIDENTIAL 58 Special procedures MERCEDES C-Class W203 DASHBOARD Service Reset Through this function it is possible to reset the “ Service Done”, once the maintenance will be regularly executed. By this, all values concerning the maintenance will be set back to default. Company Confidential COMPANY CONFIDENTIAL 59 Special procedures MERCEDES C-Class W203 ENGINE MANAGEMENT 2.0 Kompressor Fuel type adaptation This function permits to adapt the standard ignition map to the fuel quality, in therms of Octanes, to prevent engine damages. Once the function starts, the tool shows the actual stored value; please proceed by choosing the proper value by using indicated keys, than confirm by “V” key to store it. By choosing “X”, the function will be left with no any modification. The available choices are: 0 = Min 95 OCT. 1 = Min 93 OCT. 2 = Min 91 OCT. 3 = Min 89 OCT. Company Confidential COMPANY CONFIDENTIAL 60 Special procedures MERCEDES C-Class W203 ENGINE MANAGEMENT 2.0 Kompressor Fuel quantity adaptation This function permits to modify the strategy based on the Injection map in some particular conditions like cranking, post-cranking, heating process, acceleration. Once the function starts, the tool shows the actual stored value; please proceed by choosing the proper value by using indicated keys, than confirm by “V” key to store it. By choosing “X”, the function will be left with no any modification. The available choices are: 0 = default value 1 = 1st step 2 = 2nd step 3 = 3rd step Company Confidential COMPANY CONFIDENTIAL 61 Special procedures MERCEDES C-Class W203 ENGINE MANAGEMENT 2.0 Kompressor Learnt Values Reset This function allows to set back to default the learnt values concerning adaptations, as per the following items: - Fuel trims - RPM Signal ( toothed ring ) - Fault memory ( clearing ) -Throttle reference values N.B.: - Engine must be off - Once finished, switch ignition OFF and wait for min. 10 seconds Company Confidential COMPANY CONFIDENTIAL 62 Special procedures MERCEDES C-Class W203 ENGINE MANAGEMENT 2.0 Kompressor Electronic Throttle Body basic setting Through this function it is possible to run the basic setting for the electronic throttle body. Before executing the function, please mind to respect the following conditions: 1 – Key On Engine OFF 2 – engine temperature > 6 °C. 3 – air temperature > 6 °C. 4 –gas pedal released Tool will ask to switch ignition OFF and wait for 10 seconds, than Ignition ON; from that step on, the setting will be done and stored automatically. Company Confidential COMPANY CONFIDENTIAL 63 Special procedures MERCEDES C-Class W203 ENGINE MANAGEMENT 2.0 Kompressor Toothed Ring adaptation (RPM signal) After a Leart value reset or due to parts replacement, it is necessary to update ECU by learning the value of RPM signal. The following steps must be respected: - Engine temp over 70°C; - A/C OFF Once started the function, proceed on the road or road simulator as per the following: - by 3rd speed set ( in case of A/T selector on 3 ) accelerate softly over 3500 RPM, then release - repeat it until the item “ RPM adaptation completed” will indicates “YES”. Company Confidential COMPANY CONFIDENTIAL 64 Special procedures MERCEDES C-Class W203 ENGINE MANAGEMENT 2.0 Kompressor Idle rpm adjustment The function allows to set engine idle rpm increasing or decreasing the rpm value through different steps. The RPM values is shown all the time along the procedure. By dedicated keys it could be possible to increase or decrease the value. Once finished, press "V“ key to store, or “X” key to set it back to default. Please mind to respect the following conditions before executing the function, : - engine on - selector lever in P or N position. - engine temperature up to 70°C. Company Confidential COMPANY CONFIDENTIAL 65 Special procedures MERCEDES C-Class W203 ENGINE MANAGEMENT 2.0 Kompressor MISFIRE sensivity setting By this function it is possible to change the MISFIRE SENSIVITY, avoiding any false code set that will cause the affected cilynder disabling by injection cut-off. Along the procedure, the correction factor will be shown, and it can be changed by proper keys. Once set, press “V” key to store it, or “X” key to come back to default. N.B.: Usually the factory default is 1 PLEASE MIND than the minimum value that can be stored is 1 Company Confidential COMPANY CONFIDENTIAL 66 Special procedures MERCEDES C-Class W203 ENGINE MANAGEMENT 2.0 kompr. Fan intervention setting Vehicles of last generation have the fan management through ENGINE ECU, that refers directly to the engine temperature sensor to do it. The fan intervention point can be changed by choosing a correction factor that will start fan in advance (or in late), relating to the ECU standard program. During the procedure, the correction value in °C will be shown. Example: If the fun intervention is set at 100°C by default, when 5°C is set, fun intervention point will be at 95°C. Once started the procedure, just press the dedicated keys to increase or decrease the value, then “V” key to store it or “X” to set the value back to default. N.B.: Usually the default value is 0°C. PLEASE MIND that the minimum value that can be stored is 0°C ( default ). Company Confidential COMPANY CONFIDENTIAL 67 Special procedures MERCEDES C-Class W203 AIRBAG Emergency call function This function allows to set the ECU with ot whitout emergency call function. If present, just press the "V“ key, if absent "X“ key. NOTE : To know if the function is available on the vehicle, just have a look at the sunroof unit that must be equipped by a RED button with “SOS” written on it. Reading V.I.N. number This function allows to display the Vehicle Identificatio Number ( chassis code ) Company Confidential COMPANY CONFIDENTIAL 68 Special procedures MERCEDES E-Class W211 AUTOMATIC TRASMISSION G-Tronic Learnt values reset This function permits to reset the adaptation values concerning the automatic trasmission. Perform this procedure in case of torque converter or electric unit replacement. Company Confidential COMPANY CONFIDENTIAL 69 Special procedures MERCEDES E-Class W211 AUTOMATIC TRASMISSION G-Tronic Automatic Gearbox shift adaptations This function will run an automatic adaptation for each individual gear shift, as per the following: Shift up: 1st 2nd, 2nd 3rd, 3rd4th, 4th5th Shift down: 5th4th, 4th3rd. How to proceeed for succesfull completion: • engine RPM between 1200 and 1800 RPM • Gearbox oil temp over 60°C • selector lever set on D position • engine torque betwen 0 and 40 Nm To proceed correctly, the gearbox must be driven to set the same speed at list 4 times. Once done, it is mandatory to leave the engine idling for 10 minutes; during this time the A/T ECU will do the adaptation automatically. N.B.: Perforing this procedure, it is mandatory to respect the condition mentioned before to obtain a succesful adaptation; contrarily, the adaptation will be refused. Company Confidential COMPANY CONFIDENTIAL 70 Special procedures MERCEDES E-Class W211 AUTOMATIC TRASMISSION G-Tronic Torque Converter exclusion clutch adaptation: from 1st speed This procedure allows the adaptation of the torque converter exclusion clutch, when the vehicle is running at 1st gear speed. This could be helpfully in case of undriveability while running at constant speed or during accelerations. Torque Converter exclusion clutch adaptation: from 3rd speed This procedure allows the adaptation of the torque converter exclusion clutch, starting from 3rd gear speed. The procedure can be done anyway in 3rd, 4th or 5th gear speed. Company Confidential COMPANY CONFIDENTIAL 71 Special procedures MERCEDES ML-Class W163 ENGINE MANAGEMENT Injectors coding This procedure allows storing in the ECU each individual cylinder’s injector code in case of its replacement. Through this, the ECU can manage the injection time in the optimal way, according to the new injectors and the actual engine status. Usually the codes are supplied with new injectors, but in any case they are printed on each injector body. At the beginning of the procedure, just put the code by proper keys and confirm. Company Confidential COMPANY CONFIDENTIAL 72 Special procedures MERCEDES ML-Class W163 ENGINE MANAGEMENT 270 CDI Gearbox type setting This function allows to set the vehicle’s gearbox type. Available options: 0 = Manual trasmission 1 = Automatic trasmission Tempomat TPM Speedtronic 2 = Manual trasmission Tempomat TPM 3 = Manual trasmission Tempomat TPM Speedtronic 4 = Automatic trasmission Tempomat TPM Speedtronic (J) Once done, switch ignition off and wait for 5 seconds, then switch ignition on; the configuration will be now stored. Company Confidential COMPANY CONFIDENTIAL 73 Special procedures MERCEDES ML-Class W163 ENGINE MANAGEMENT 270 CDI Additional heater activation setting This function permits to set the external temperature value for the additional heater activation. The range is in steps, from 0 to 50 and from 0 to - 5. • 0 corresponds to an external temperature of 8 °C • 50 corresponds to an external temperature of - 42 °C • - 5 corresponds to an external temperature of 13 °C Company Confidential COMPANY CONFIDENTIAL 74 Special procedures MERCEDES ML-Class W163 ENGINE MANAGEMENT 270 CDI Extension time for additional heater operation When this option is selected, the additional heater working time will be extended of 20 minutes, starting from “ignition OFF”. ENGINE MANAGEMENT 270 CDI Start permission This function set the engine ECU for engine start permission. Company Confidential COMPANY CONFIDENTIAL 75 Special procedures MERCEDES ML-Class W163 ABS ESP Steering wheel angle sensor calibration This procedure allows to calibrate the mentioned sensor, and it must be done each time in case of sensor replacement, wheel alignment or any intervention on the Directional Tread. WARNING ! Check fault memory first, any code must be set on Vehicle must be placed on a flat surface, centrally align wheels and steering wheel, then perform the procedure. It will be required to: - engine ON - brake pedal RELEASED Company Confidential COMPANY CONFIDENTIAL 76 Special procedures MERCEDES ML-Class W163 ABS ESP ECU coding (LHD or RHD) This function allows to set right or left drive side. Warning: The vehicle must be stopped. Configurations type: 1. For vehicles with left hand drive (steering wheel with variable ratio) just press "V“ key 2. For vehicles with right hand drive (steering wheel with fixed ratio) just press "X“ key Company Confidential COMPANY CONFIDENTIAL 77 Special procedures MERCEDES ML-Class W163 ABS ESP Driving test Through this function all replaced components ( ECU, Yaw sensor, ESP parts ) will be adapted. Driving test on the road: • exit the diagnostic, Ignition OFF • run the engine and switch ESP on by the dedicated key • drive the vehicle at 10 Km/h – 15 Mi/H approx • at this poin, turn the steering wheel on the left or the right side over 90 degrees Procedure completion check: • ABS warning lamp OFF • ESP warning lamp OFF Fault status: • ABS warning lamp ON • ESP / BAS warning lamp ON • ESP warning lamp ON How to fix it: • Check for codes set by the ESP-BAS ECU Company Confidential COMPANY CONFIDENTIAL 78 Special procedures MERCEDES R-Class RESET SERVICE (Assyst Plus – DASHBOARD) Service Reset Through this function the Service Reminder Indicator on the Dashboard can be set back to the factory default. In this way the service warning is set ready for the next maintenance. RESET SERVICE (Assyst plus Dashboard) Service Reset rewind This function sets back to the previous conditions the Service Reminder Indicator, in case of non-intentional reset. Company Confidential COMPANY CONFIDENTIAL 79 Special procedures NISSAN QASQHAI ENGINE MANAGEMENT 2.0 cdi Injectors coding This procedure allows storing in the ECU each individual cylinder’s injector code in case of its replacement. Through this, the ECU can manage in the optimal way the injection time according to the new injectors and the actual engine status. Usually the codes are supplied with the injectors, but in any case printed on each Injector’s body. Choose the cylinder where the injector has been replaced and then, after the stored code is displayed, confirm and introduce the new one. All codes are composed by 6 digits ( letters or numbers ) Company Confidential COMPANY CONFIDENTIAL 80 Special procedures NISSAN QASQHAI ENGINE MANAGEMENT EGR valve basic setting This function allows to carry out the EGR self-learning, and it must be used in case of valve replacement or cleaning. Requirements: Ignition ON, Engine OFF ZFC value reset This function allows to set back to default the learnt values concerning the injection Fuel Quantity correction. It must be carried out in case of injectors repairing or any intervention on the injection system. Company Confidential COMPANY CONFIDENTIAL 81 Special procedures NISSAN QASQHAI ENGINE MANAGEMENT Trhottle body basic setting (DBW) This function allows to carry out the throttle body self-learning, concerning idle, wide-open and limp home position, by storing the related signal of each condition. This must be performed after any intervention or replacement of the component, or Each time codes related to the throttle will be cleaned from memory faults. In this way the ECU will manage properly the component. To be sure about successful procedure completion, just check at the specific items in the live data page (ok/not ok). Company Confidential COMPANY CONFIDENTIAL 82 Special procedures OPEL CORSA-D ENGINE MANAGEMENT O2 sensor adaptation This function allows to set back to default the ECU adaptation values learnt by the lambda sensor signal sent. The procedure is always required in case of component replacement. Company Confidential COMPANY CONFIDENTIAL 83 Special procedures OPEL CORSA-D ENGINE MANAGEMENT Idle rpm setting The function allows to set engine idle, increasing or decreasing the rpm value through specific steps programmed in the ECU. N.B.: each step (from -50 to +50) corresponds to 1 engine rpm. The setting will be applied at the next engine running. Company Confidential COMPANY CONFIDENTIAL 84 Special procedures OPEL VECTRA-C ELECTRONIC CLIMA Steppers calibration This function permits to calibrate the Clima system steppers. The procedure is totally automatic, just run it and wait for procedure completion; the ECU will read and store the range of each stepper, to manage them in the optimal way. Company Confidential COMPANY CONFIDENTIAL 85 Special procedures OPEL VECTRA-C EHPS - ELECTRIC POWER STEERING ECU coding / settings Though this function it is possible to configure the EHPS unit. The procedure is composed by different steps, as per the following: 1. CAN-BUS configuration 2. ESP present / not present 3. Engine type /code Company Confidential COMPANY CONFIDENTIAL 86 Special procedures OPEL VECTRA-C EHPS - ELECTRIC POWER STEERING ESP configuration This function permits to set the EHPS with or without ESP option, if present or not on the vehicle. To carry out the procedure, just follow the messages shown by the tool. Company Confidential COMPANY CONFIDENTIAL 87 Special procedures OPEL VECTRA-C EHPS - ELECTRIC POWER STEERING Engine code configuration This function allows to store in the EHPS ECU the engine type, represented by a code. The procedure must be performed in case of ECU replacement or data loss. At the begining, will be required to select a code from 1 to 15 (to read the help for relation betwen code and engine type); once found the properly one, just confirm. Company Confidential COMPANY CONFIDENTIAL 88 Special procedures OPEL VECTRA-C EHPS - ELECTRIC POWER STEERING High speed can-bus programming In case of ECU replacement or when CAN BUS setup must be repeated, through this function all the installed systems on board (body, chassis, network…) can be stored as “ present” in the EHPS ECU. During the procedure, the tool will ask step by step for the presence or not of each option, that must be confirmed or not, depending to the present ones. To have an idea of the on-board installed options, before starting the configuration, check each item in the Live Data that concern each option status. Company Confidential COMPANY CONFIDENTIAL 89 Special procedures OPEL VECTRA-C AUTOMATIC TRANSMISSION ECU settings This function permits to configure the A/T ECU, and it must be used after ECU replacing. As per the first step, the procedure will reset the ECU, then the CAN-BUS high & low speed will be reinitialized and set. By this second step, all the other present ECUs will be set ON ( body, chassis, network, etc.). The presence of each option/ecu will be indicated by the tool, othewise it could be previously possible checking at the live data page BEFORE replacing the ECU. Company Confidential COMPANY CONFIDENTIAL 90 Special procedures OPEL VECTRA-C AUTOMATIC TRANSMISSION ECU reset Through this function it is possible to set back to default all the learnt data stored by the ECU as “ autoadapted” values, and it must be done in case of components replacement. Requirements are Key ON engine OFF along the procedure running. Company Confidential COMPANY CONFIDENTIAL 91 Special procedures OPEL VECTRA-C PARKING AID CAN-BUS low speed programming/settings This function permits to set the CAN-BUS part of Parking Aid ECU in order to the other present systems, that can be, in details: CIM Steering Column module UEC Front Electronic module (engine bay) IPS Instrument Panel SDM Airbag DDM Driver Door Module PAS Ultrasound Parking sensors SRM SunRoof module EHS Electronic Heater TPMS Tyres Pressure Monitor System module BCM Chassis basic module REC Rear Electronic module (trunk) DIS Info Display PDM Passenger Drive module DSM Driver Seat module SLM Selector Lever module AHS Additional Heater SAC Automatic Climatisator Company Confidential COMPANY CONFIDENTIAL 92 Special procedures OPEL VECTRA-C PARKING AID Index Code setting This function permits to write down in the ECU its own code. The actual ID will be shown, and after confirmation, a new one will be demanded by the tool. Please mind to fill fully the field by 3 digits ! Example: if the code is 2, 002 must be filled in. Company Confidential COMPANY CONFIDENTIAL 93 Special procedures OPEL VECTRA-C PARKING AID ECU configuration This function runs the full ECU configuration. It starts by Low speed CAN bus (each individual ECU must be confirmed) and goes on by ID writing, as described in the previouse slide. Company Confidential COMPANY CONFIDENTIAL 94 Special procedures OPEL VECTRA-C / SIGNUM AIRBAG Safety belts acustic warning setting Through this function it is possible to set On or OFF the safety belts acustic alarm. At the first step the actual setting will be shown, and by “X” key the procedure will pass to the selection window. AIRBAG Safety belts warning lamp setting Through this function it is possible to set On or OFF the safety belts warning lamp. At the first step the actual setting will be shown, and by “X” key the procedure will pass to the selection window. Company Confidential COMPANY CONFIDENTIAL 95 Special procedures OPEL VECTRA-C / SIGNUM ABS Index Code setting For vehicle equipped by engine type Z32SE (3.2 l V6 petrol) only: the ABS ECU needs to be set by its Index Code. The first step is related to the vehicle type, as per the following: 1= Sedan / Limousine 2= Hatchback / Liftback 3= GTS 4= Station Wagon / Estate 5= Signum Select by proper keys, then confirm by “V” key or “X” to exit with no changes. Second step concerns the gearbox type, as epr the following choice: 1= Manual Transmission 2= Automatic Transmission Select by proper keys, then confirm by “V” key or “X” to exit with no changes Company Confidential COMPANY CONFIDENTIAL 96 Special procedures OPEL VIVARO AIRBAG Can Setup This function permit to set the Airbag Ecu CAN bus in order to the other connected ECUs. The available additional ECUs are: engine, body, airbag, gearbox. Fist of all the tool will show the stored configuration, that can be as per the following: 0 = Not present 1 = Present after confirmation, the selection screen will be shown. By “V” key the shown ECU will be set as PRESENT, by “X” key it will be set NOT PRESENT. N.B.: In case of wrong data or inconcludent procedure, the message “Error during programming“ will be shown. Company Confidential COMPANY CONFIDENTIAL 97 Special procedures OPEL VIVARO AIRBAG Passenger Airbag Status The function permits to activate/deactivate the fron passenger airbag unit. The first step shows the stored value, as per the following: 0-0 = Airbag activated, equipped by front unit only 0-1 = Airbag activated, equipped by front and side unit 1-0 = Airbag deactivated, equipped by front unit only 1-1 = Airbag deactivated, equipped by front and side unit Press "V" to proceed. An answer will be shown: “ Would you like to change airibag status? “ • By choosing “X” key, the procedure will be abandoned • By choosing “V” key, the status will be changed. Example: if initially airbag was activated, by choosing “V” key it will be deactivated, and viceversa. Company Confidential COMPANY CONFIDENTIAL 98 Special procedures RENAULT ESPACE IV ph2, LAGUNA II, LAGUNA III, LAGUNA II ph2, MASTER ph3, MEGANE II, SCENIC II, TRAFFIC II ph2, VELSATIS, VELSATIS ph2 ENGINE MANAGEMENT DPF 2 Forced Rigeneration (part 1) This function permits to force the Diesel Particles Filter regeneration. WARNING: Please mind to use it only if necessary ! ( DPF warning lamp ON or related code set ) cont. Company Confidential COMPANY CONFIDENTIAL 99 Special procedures RENAULT DPF 2 Forced Rigeneration (part 2) This procedure cause a very high temperature on exausts, and in most cases smell and smoke; due to that, it is strictly suggested to perform it OUTSIDE. Time involved to complete the procedure is approx. 30 minutes, starting from engine operating temperature (= 80°C: please consider extratime if less than it). Avoiding any engine damage, please check first the Engine oil level. In case of emergency, or to stop the forced rigeneration, just push twice briefly ( less than 3 seconds) the START button. N.B.: The rigeneration will be totally abandoned if the engine stays OFF more than 1 minute. Company Confidential COMPANY CONFIDENTIAL 100 Special procedures TOYOTA YARIS ‘05 ENGINE MANAGEMENT 1.0 VV DENSO Throttle body basic setting This function allows to carry out the throttle body self-learning, concerning idle, wide-open and limp-home position, by storing the related signal of each condition. It must be done in case of throttle body replacement, or undriveability and/or irregular idle. Marelli ECU: the procedure is automatic, just follow the messages shown by the tool Company Confidential COMPANY CONFIDENTIAL 101 Special procedures TOYOTA YARIS ELECTRIC POWER STEERING Steering angle sensor calibration Through this function it is possible to calibrate the steering angle sensor. This must be done in case of eCU replacing and in any case of mecanichal parts replacement on the direction tree. WARNING ! Vehicle stopped, with no any load on, and in-line wheels and steering wheel. Run the procedure and follow carefully the messages shown by the tool Once finished, the Power Steering warning lamp must be OFF, as per confirmation of succesfull procedure completion. Company Confidential COMPANY CONFIDENTIAL 102 Special procedures TOYOTA RAV 4 2.2 D-4D 136 cv IMMOBILIZER Key coding Through this function it is possible to code new keys or re-code the used ones; please mind that the used ones must be previously deleted by using the appropriated function “ Stored Key erasing”. To complete successfully the procedure, it is mandatory to respect ON TIME ALL MESSAGES shown by tool. Company Confidential COMPANY CONFIDENTIAL 103 Special procedures VW – All models with CAN network ABS - DASHBOARD ECU Coding This function allows the Volkswagen ABS and Dashboard ECU coding (with CAN protocol only). This can be done for new or already coded ECUs. TO do it correctly it is mandatory to follow all meesages shown by tool along the procedure. To know if the Coding was done successfully, just leave the diagnosis, them come back and check under “ info ECU”. If attempting by using a wrong code, the message “Faulty procedure” will be shown. WARNING: Please mind to fill fully the field by 7 digits !! In case of code with less than 7 digits, please fill zeroes in front of the code until the field will be full. Example: ECU code = 65; Code to fill in = 0000065. If the code is not available, please refer to the original manfacturer documentation. Company Confidential COMPANY CONFIDENTIAL 104 Special procedures VW GOLF VI DASHBOARD Service Reset (Manual Mode) (with or without info display) This procedure can set back to default the Service Interval, switching off all relating dashboard messages. The procedure must be done manual, and the tool just explaines how to do it step by step. N.B.: By using this procedure, the Service Reminder will be set on mode “ service based on time and driven Km/Mi” (if LONG LIFE SET, it will be changed to STANDARD) Company Confidential COMPANY CONFIDENTIAL 105 Special procedures VW GOLF VI DASHBOARD Service Reset (by Tool ) (with or without info display) This function can set back to default the Service Reminder Warning on the dashboard. N.B.: By using this procedure, the Service Reminder type will NOT be changed. It means that if LONG LIFE or STANDARD Service was previously set, no changes will be applied on this. Company Confidential COMPANY CONFIDENTIAL 106 Q&A Company Confidential COMPANY CONFIDENTIAL 107 Thanks for your Kind attention Company Confidential COMPANY CONFIDENTIAL 108
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