presentation template
brand guidelines
Diagnosis Evolution - Release 5.00 - ENG
Autodiagnosis, 2 of 4 2009 by ATA Dept
GLOBAL INFRASTRUCTURE X PROCESS EQUIPMENT X DIAGNOSTIC TOOLS
Company Confidential
COMPANY CONFIDENTIAL
1
Summary
 Welcome
 Xpress Scan
 The Update from 4.9 to 5.0
 Special Procedures
 Q&A
Company Confidential
COMPANY CONFIDENTIAL
2
Xpress Scan
Company Confidential
COMPANY CONFIDENTIAL
3
Xpress Scan
Through Xpress Scan it is possible to run a quick & global test.
Xpress Scan® is easy to use: just by pressing a key, the test will run
asking for fault codes to all the covered onboard systems.
This is useful for any technician who wants to make a quick check on the
vehicle, to have a “picture” of the situation before and after the
intervention.
Company Confidential
COMPANY CONFIDENTIAL
4
Xpress Scan
By using Scan Xpress some steps are overjumped, directly accessing
the systems fault memory and saving time.
Engine
Air bag
A/C
ABS
Dashboard
Xpress Scan
Validation
Com ECU
DTC report
Validation
Validation
Com ECU
DTC report
Com ECU
DTC report
Validation
Com ECU
DTC report
Validation
Com ECU
DTC report
Company Confidential
COMPANY CONFIDENTIAL
5
Vehicles & Systems Update
Company Confidential
COMPANY CONFIDENTIAL
6
Cars – news of Rel. 5.0
AUDI
A4 ’08 >
SERVICE RESET
A6 ’05 > ‘08
BEAM LEVELLING MODULE
ENGINE MANAGEMENT
CAN
3.0 V6
BMK
Company Confidential
COMPANY CONFIDENTIAL
7
Cars – news of Rel. 5.0
BMW
X3 Series(E83) ’04 >
ABS+TRACT. CONTR.
DASHBOARD
BOSCH DSC
Borg instruments Kombi
Company Confidential
COMPANY CONFIDENTIAL
8
Cars – news of Rel. 5.0
CHRYSLER
300C ’05 > ’07
ABS
AIRBAG
ENGINE MANAGEMENT 3.0 V6 CRD DPF
TEVES TIPMCGW
SRS
BOSCH EDC Common Rail
DACIA
SOLENZA
ENGINE MANAGEMENT 1.9 D
LUCAS Diesel DCU3R
Company Confidential
COMPANY CONFIDENTIAL
9
Cars – news of Rel. 5.0
FIAT
500 07
ENGINE MANAGEMENT 1.2 8v
MARELLI IAW 5SF3
FORD
MONDEO 07
ENGINE MANAGEMENT 1.8 TDCi
PCM Duratorq
Company Confidential
COMPANY CONFIDENTIAL
10
Cars – news of Rel. 5.0
HONDA
CR-V New Gen
ABS
JAGUAR
X-Type ’03 >
AIRBAG
ENGINE MANAGEMENT 2.0 TD
Autoliv SRS ARM
DELPHI EDC Common Rail
Company Confidential
COMPANY CONFIDENTIAL
11
Cars – news of Rel. 5.0
JEEP
CHEROKEE (2.8 CRD / 3.7V6) ’08 >
ABS+TRACT. CONTR.
TEVES ABS
LANCIA
YPSILON
CAN NETWORK
MARELLI Body Computer
Company Confidential
COMPANY CONFIDENTIAL
12
Cars – news of Rel. 5.0
LAND ROVER
RANGE ROVER SPORT ’05 >
AUTOMATIC TRANSMISSION
Company Confidential
COMPANY CONFIDENTIAL
13
Cars – news of Rel. 5.0
MERCEDES BENZ
164 ML-Class
ABS+TRACT. CONTR.
AIRBAG
SERVICE RESET
DASHBOARD
TEVES ESP
BOSCH SRS
VDO Assyst Plus
VDO KI
Company Confidential
COMPANY CONFIDENTIAL
14
Cars – news of Rel. 5.0
MERCEDES BENZ
170 SLK-Class ’00 > ‘03
ENGINE MANAGEMENT 200 Kompr.
ENGINE MANAGEMENT 230 Kompr.
BOSCH
BOSCH
203 C-Class ’03 >
ABS+TRACT. CONTR.
AIRBAG
STEERING COLUMN MODULE
BOSCH ESP
BOSCH SRS
EZS
Company Confidential
COMPANY CONFIDENTIAL
15
Cars – news of Rel. 5.0
MERCEDES BENZ
208 CLK-Class
ENGINE MANAGEMENT 200 Kompr.
ENGINE MANAGEMENT 230 Kompr.
BOSCH-SIEMENS ME-SIM4 EVO
BOSCH-SIEMENS ME-SIM4 EVO
251 R-Class
ABS+TRACT. CONTR.
AIRBAG
SERVICE RESET
DASHBOARD
TEVES ESP
BOSCH SRS
VDO Assyst Plus
VDO KI
Company Confidential
COMPANY CONFIDENTIAL
16
Cars – news of Rel. 5.0
MERCEDES BENZ
SPRINTER ’06 >
ABS+TRACT. CONTROL.
EBS KWP
V-Class & VITO ’99 > 03
SERVICE RESET
VDO/MARELLI Manual
Company Confidential
COMPANY CONFIDENTIAL
17
Cars – news of Rel. 5.0
NISSAN
NAVARA (2.5 Dci) ’04 >
ABS+TRACT. CONTR.
AIRBAG
ENGINE MANAGEMENT 2.5 Dci
DENSO ABS
DENSO Airbag
EDC
QASHQAI ’07 >
ENGINE MANAGEMENT 2.0 Dci
BOSCH EDC Common Rail 3Y
Company Confidential
COMPANY CONFIDENTIAL
18
Cars – news of Rel. 5.0
OPEL
VECTRA-C
PARKING AID
PAS
VIVARO ’02 >
AIRBAG
SAGEM-Autoliv
Company Confidential
COMPANY CONFIDENTIAL
19
Cars – news of Rel. 5.0
PEUGEOT
106 ’01 >
ENGINE MANAGEMENT 1.1 L
BOSCH Motronic M7.4.4
ROVER
25 ’03 >
ENGINE MANAGEMENT 1.4 L.
Motorola MEMS 3
Company Confidential
COMPANY CONFIDENTIAL
20
Cars – news of Rel. 5.0
TOYOTA
RAV 4 (2.0 VVT-i - 2.2 D-4D) ’07 >
IMMOBILIZER
YARIS 05
ENGINE MANAGEMENT 1.0 L. VVT-i
DENSO
Company Confidential
COMPANY CONFIDENTIAL
21
Cars – news of Rel. 5.0
VOLKSWAGEN
GOLF VI ’08 >
SERVICE RESET
SERVICE RESET
DIAG
MANUAL - INFO DISPLAY
Company Confidential
COMPANY CONFIDENTIAL
22
Special procedures
Company Confidential
COMPANY CONFIDENTIAL
23
Special procedures
AUDI A3 ‘07 > ’08 A4 ’08 >
SERVICE RESET
Dashboard with info display
This function allows to reset the Service Reminder for Dashboard with
Multifunction Display.
Values are set back to default, so the reminder will come back again when its time will
come, following the manufacturer specs.
Please NOTE :
this procedure does NOT change the maintenance system settings
( long life to standard or viceversa ).
Please refer to “Service Setting in time/distance” and/or “Long Life setting” help
(available under “Dashboard” diagnostic), if you intend to CHANGE the
Maintenance Program ( according to the manufacturer specs ).
Company Confidential
COMPANY CONFIDENTIAL
24
Special procedures
AUDI A6 3.0 V6 TDI
ENGINE MANAGEMENT (BMK)
Diesel Particle Filter Regeneration
In case of DPF warning lamp ON or faults relating to the DPF, through this procedure
it will be possible to “force” the Particle Filter Regeneration.
Please note that when operating, this procedure will cause very high temperature,
and it is mandatory to have the exaust pipe free by any occlusion or damages.
The engine must be ready at the operating temperature (over 70°C).
WARNING :
Do not leave the vehicle on an inflammable surface !
(like dried grass or leaves, wet floor by fuel or lubricants, etc.)
Company Confidential
COMPANY CONFIDENTIAL
25
Special procedures
AUDI A6
XENON LIGHTS
ECU Coding
The Xenon Light headlamps are equipped by an individual ECU each one, that
manages the power of light / power supply .
In case of replacing one or both Headlamp, it is necessary to proceed with
CODING function, available under this option.
Company Confidential
COMPANY CONFIDENTIAL
26
Special procedures
AUDI A6 3.0
XENON LIGHTS
Beam setting
This function allows the manual beam setting, when needed, in vehicles equipped
by Xenon lights, avoiding the ECU intervention while adjusting beams by screws.
Some conditions are required BEFORE starting the procedure:
-Vehicle placed on a flat surface
- Handbrake released
- Gearbox in Neutral position or N
- Steering wheel in the middle
- no any load or person on the vehicle, ‘cause this procedure will automatically
reset the suspension level sensors values
- Low beam lights ON
WARNING !
During the procedure, DO NOT MOVE the vehicle.
Set the correct beam level by using the proper adjusters on the headlamps.
Company Confidential
COMPANY CONFIDENTIAL
27
Special procedures
BMW X3 (E83) ’04
ABS+TRACTION CONTROL DSC
Air bleeding for L.F. wheel brake
Air bleeding for R.F. wheel brake
Air bleeding for L.R. wheel brake
Air bleeding for R.R. wheel brake
Brakes Air Bleeding
Each function allows to bleed air from brake hydraulic circuit as per each single
description, through the support of the ABS pump.
During the procedure, take care about the hydraulic fluid level inside the brake
fluid reservoir, and refill it in case of need.
Please mind to proceed first by a conventional bleeding procedure BEFORE using
this function.
Company Confidential
COMPANY CONFIDENTIAL
28
Special procedures
BMW X3 (E83) ’04 
ABS - DSC
Longitudinal G-Sensor Calibration
In case of ABS ECU or sensor replacing, this function is mandatory to run and store
the sensor calibration value.
To proceed properly, please be sure to have all components well mounted and
connected, then run this function.
Company Confidential
COMPANY CONFIDENTIAL
29
Special procedures
BMW X5 Series (E53) ’00 
AUTOMATIC TRANSMISSION
Oil level Check
Oil refilling
Through these function it is possible to CHECK or REFILL the Automatic Gearbox oil
level, in case of need.
Just follow carefully all steps and messages shown by the tool, being sure to have
back no any error message.
ERROR messages meaning:
- Error code 0
RPM over range, that must be between 600 an 1000; under this condotion it is no
possible to set properly the oil level, please repeat the procedure.
-Error code 1
Insufficient Gearbox oil level; close the refilling orifice by its cap, wait for oil
temperature decreasing (below 50°C), then refill if necessary and repeat the
“Oil refilling” procedure.
Company Confidential
COMPANY CONFIDENTIAL
30
Special procedures
BMW X5 Series (E53) ’00 
ABS - DSC
Brakes Air Bleeding
This funtion allows to bleed air from brake hydraulic circuit, through the support of
the ABS pump.
During the procedure, take care about the hydraulic fluid level inside the brake
fluid reservoir, and refill it in case of need.
Please mind to proceed first by a conventional bleeding procedure BEFORE using
this function.
Company Confidential
COMPANY CONFIDENTIAL
31
Special procedures
BMW X5 Series (E53) ’00 
ABS
Steering Angle Sensor Calibration
This function allows to perform the Steering angle sensor Calibration, and must be
done always in case of replacing the following components:
ECU, steering columnm, steering wheel or all components may concern power
steering group.
Proceed in this way, respecting all steps:
-Prepare the vehicle on a flat surface, with no any load on, steeering wheel and
wheels aligned to the middle, then check all the points below
- Vehicle stopped
- Engine OFF
- Ignition ON
- Steering wheel blocked
- Proper suspension level
- No pending or stored faults
Once finished the procedure by the tool, put the Ignition OFF, then ON and wait for
30 seconds to reach the procedure completion.
Company Confidential
COMPANY CONFIDENTIAL
32
Special procedures
CHRYSLER 300c
ENGINE MANAGEMENT 3.0 V6 Diesel
Second-hand catalytic converter Learning
This procedure must be performed in case of a second hand catalytic
converter will be used to replace the broken one.
The procedure is automatic, just follow the messages shown by the tool.
WARNING:
When performing this function, the engine must be OFF !
Company Confidential
COMPANY CONFIDENTIAL
33
Special procedures
CHRYSLER 300c
ENGINE MANAGEMENT 3.0 V6 Diesel
Learnt Average Injection Time Reset
In case of injectors replacing but with same ECU, through this function it’s
possible to set back to default the average injection time values learnt, by using
the vehicle, and stored in the ECU.
WARNING:
When performing this function, the engine must be OFF !
Company Confidential
COMPANY CONFIDENTIAL
34
Special procedures
CHRYSLER 300c
ENGINE MANAGEMENT 3.0 V6 Diesel
Quick IMA calibration
This procedure allows to set the injection quantity calibration and the injectors
nominal Voltage at the same time.
This is required in case of ECU replacement but with the same injectors.
WARNING:
When performing this function, the engine must be OFF !
Company Confidential
COMPANY CONFIDENTIAL
35
Special procedures
CHRYSLER 300c
ENGINE MANAGEMENT 3.0 V6 Diesel
Exaust Throttle Valve Learning
The function performs a basic setting on the the Electronic Exaust Throttle Valve.
The ECU will store the values related to different throttle positions, to manage
properly the component.
This function must be performed in case of ECU or component replacing.
WARNING:
When performing this function, the engine must be ON
(the tool will ask for engine running)
Company Confidential
COMPANY CONFIDENTIAL
36
Special procedures
CHRYSLER 300c
ENGINE MANAGEMENT 3.0 V6 Diesel
Diesel Particle Filter Regeneration
This procedure allows to “force” the DPF regeneration, and must be performed in
case of DPF warning Lamp ON, that means decreasing performances or problems
that concerns the Diesel Particle Filter.
During the procedure, the engine RPM will raise up;
when the engine will come back to idle it means “procedure completed”.
WARNING:
Please note that when operating, this procedure will cause very high temperature,
and it is mandatory to have the exaust pipe free by any occlusion or damages.
Do not walk or stay near the vehicle exaust pipe, and be carefull to place properly
the exausts extraction system !
Company Confidential
COMPANY CONFIDENTIAL
37
Special procedures
CHRYSLER 300c
ENGINE MANAGEMENT 3.0 V6 Diesel
Adaptation Values Reset
This function allows to set back to default all the ECU learnt values
It must be performed in case of any component replacement, so the ECU will
renew those values by learning them from the new components.
WARNING:
The function must be performed with Key On and Engine OFF
Company Confidential
COMPANY CONFIDENTIAL
38
Special procedures
CHRYSLER 300C
ABS
Brakes Air Bleeding
This procedure allows to bleed air from brake hydraulic circuit.
All steps are preset, just follow messages shown by the tool.
Please mind to proceed first by a conventional bleeding procedure BEFORE using this
function.
Remember to check the brake fluid level, that must be correct before starting the procedure.
WARNING:
Brake pedal must be depressed during all the process !
Company Confidential
COMPANY CONFIDENTIAL
39
Special procedures
CHRYSLER 300C
AIRBAG
ECU Reset
Through this function it is possible to RESET and re-inizialise the airbag
system.
The function must be performed with Key ON and Engine OFF.
A message shown by the tool will confirm the procedure completion.
Company Confidential
COMPANY CONFIDENTIAL
40
Special procedures
FIAT SCUDO 07 1.6 Multijet
CITROEN JUMPY 2 1.6 HDI ’07 
PEUGEOT EXPERT 1.6 HDI ’07
ENGINE MANAGEMENT
Injectors – Reading codes / Coding
By “reading codes” function it is possible to read in the ECU the stored injectors codes.
In case of injectors replacing, it will be necessary to run the “ INJECTORS CODING” function to
store new injector’s code, so the ECU will manage the new ones in the properly way.
Each new injector is sold with its own code, but in any case codes are printed on each injector’s
body.
Each Code is composed by 8 characters (letters / numbers).
The coding procedure is the following:
at the first step the tool asks for the first 4 digits, type them and confirm by “V” key, then type the
remaining digits and confirm again by “V” key.
Example: if the code is 05FFC220, first 05FF must be typed, then C220.
Once finished, it’s suggested to leave diagnostic, wait for 2 minutes, then back to diagnostic again to
check stored codes, that must correspond to the new ones.
Company Confidential
COMPANY CONFIDENTIAL
41
Special procedures
FIAT DUCATO ‘06 2.3 / 3.0 JTD
CITROEN JUMPER 2 2.3 HDI ’07 
PEUGEOT BOXER 2.3 HDI ’07 
ENGINE MANAGEMENT
Injectors – Reading codes / Coding
By “reading codes” function it is possible to read in the ECU the stored injectors codes.
In case of injectors replacing, it will be necessary to run the “ INJECTORS CODING” function to
store new injector’s code, so the ECU will manage the new ones in the properly way.
Each new injector is sold with its own code, but in any case codes are printed on each injector’s
body.
Each Code is composed by 8 characters (letters / numbers).
The coding procedure is the following:
at the first step the tool asks for the first 4 digits, type them and confirm by “V” key, then type the
remaining digits and confirm again by “V” key.
Example: if the code is 05FFC220, first 05FF must be typed, then C220.
Once finished, it’s suggested to leave diagnostic, wait for 2 minutes, then check stored codes that
must correspond to the new ones.
Company Confidential
COMPANY CONFIDENTIAL
42
Special procedures
FIAT SCUDO 07 1.6 Multijet
CITROEN JUMPY 2 1.6 HDI ’07 
PEUGEOT EXPERT 1.6 HDI ’07
ENGINE MANAGEMENT
ECU Configuration ( part1 )
This function allows to read or configure the OPTIONS in the engine ECU
The available options are the following:
•
A/C PRESSURE SENSOR
0= not installed 1= linear pressure sensor
•
ALTERNATOR:
0= class 8
1= class 15
2= class 18 (this value cannot be changed, only read)
•
ADDITIONAL HEATER:
0= absent 1= present
CONTINUE.. 
Company Confidential
COMPANY CONFIDENTIAL
43
Special procedures
FIAT SCUDO 07 1.6 Multijet
CITROEN JUMPY 2 1.6 HDI ’07 
PEUGEOT EXPERT 1.6 HDI ’07
ENGINE MANAGEMENT
ECU Configuration ( part 2 )
•
CRUISE CONTROL:
0= absent 1= present
•
ESP:
0= absent 1= present
•
SPEED LIMITER:
0= absent 1= present
For each option, when running, 2 windows will be shown: the first one will show
the actual configuration, then confirming by “V” the second one will allow to
set a new value.
By “V” key it’s possible to confirm the value and going on to the next step, by “X”
key the procedure will be abandoned
Company Confidential
COMPANY CONFIDENTIAL
44
Special procedures
FIAT 500 1.2 8v
ENGINE MANAGEMENT
Learnt values Reset
By the internal program, the ECU is able to recognize the engine status
changements concerning mechanic and electronic parts that are part of it or of the
system. Those changements are due to the standard use or part replacements; the
ECU will “ learn “ and “store” the actual situation and will act in order to those
values (rpm signal, A/C, fan working mode, brake and gear mode), by adapting the
basic map. Through this function it’s possible to clear part of memory that contains
this type of “learnt” values / calibrations.
After the procedure completion, it’s mandatory for the ECU to store again some
important calibration/configuration, and will happen in this way:
- A/C and Cruise Control will be set ON automatically, just switch them ON
- ABS will be automatically detected via CAN network
- Gearbox type ( Manual / Automatic) will be set by depressing and releasing the
clutch pedal
Company Confidential
COMPANY CONFIDENTIAL
45
Special procedures
FIAT 500 1.2 8v
ENGINE MANAGEMENT
Trhottle body self-learning (DBW)
The function permits the Electronic Throttle basic setting Learning, by storing
different throttle conditions (idle, full throttle, limp-home) recognized by different
Voltage signal for each different condition.
It must be done if Throttle Body replaced or cleaned, or in case of troubles
concerning instable idle or bad engine response under power request (in terms of
fluidity).
For Marelli Systems :
the procedure is automatic, just follow carefully the messages shown by the tool

Company Confidential
COMPANY CONFIDENTIAL
46
Special procedures
FIAT 500 1.2 8v
ENGINE MANAGEMENT
Toothed Ring Adaptation
This procedure allows to store values concerning RPM signal.
In case of learnt values cleared, the MIL lamp will “blink” constantly, and the
adaptation must be done, as per the following steps:
1) Run the engine and wait for operating temperature
2) Accelerate, standing with the vehicle, until 5000 RPM and mantain it for 3
seconds, then release
3) Repeat it 3 times, the MIL lamp will stop blinking
If the engine does not running properly ( like irregular idle, emission over limits,
missing power, etc.), please mind that this funtion can solve just setting
problems, it cannot fix any broken component !
Company Confidential
COMPANY CONFIDENTIAL
47
Special procedures
FORD FIESTA 02
AIRBAG
ECU coding
This feature of software allow Airbag ECU Coding/Setting for Ford vehicles.
Please mind to follow carefully all messages shown by the tool, and very
carefully in vehicle configuration choice ( with or whitout side airbag, 3 or 5
doors, and so on.. )
Company Confidential
COMPANY CONFIDENTIAL
48
Special procedures
FORD FOCUS 07 / MONDEO 07
ENGINE MANAGEMENT 1.8 TDCi
Injector coding
This function permits the ECU code-storing concerning all injectors, and must
be executed when replacing all injectors by others with different class code.
That will permit the optimal injection time management by the Engine ECU.
The injector class is tipically printed on each injector’s body.
Once the procedure runs, first the stored code/class will be shown, and after
confimation it will be possible to type the new value.
N.B.:
The only admitted values are 4, 5 and 6.
Company Confidential
COMPANY CONFIDENTIAL
49
Special procedures
FORD FOCUS 07 / MONDEO 07
ENGINE MANAGEMENT 1.8 TDCi
KAM reset
The function sets back to default the KAM memory.
ENGINE MANAGEMENT 1.8 TDCi
Water-in-Fuel warning lamp reset
Through this function it could be possible to clean water-in-fuel warning, and light
will be switched off.
Company Confidential
COMPANY CONFIDENTIAL
50
Special procedures
FORD FOCUS 07 / MONDEO 07
ENGINE MANAGEMENT 1.8 TDCi
EGR adaptation value reset
In case of EGR valve replacement or cleaning, it will be necessary to set back to
default all learnt values concerning exausts gas recirculation.
This function is the properly one to do it.
Company Confidential
COMPANY CONFIDENTIAL
51
Special procedures
FORD FOCUS 07 / MONDEO 07
ENGINE MANAGEMENT 1.8 TDCi
DPF particulate filter values reset
Knocking sensor values reset
Fuel Quantity valve reset
Trhottle body values reset
DPFE ( differential pressure feedback E.G.R. ) values reset
Here a list of function available to set back to default a specific learnt value.
Each function is related to a specific component, and it must be used in case of
its replacement.
Company Confidential
COMPANY CONFIDENTIAL
52
Special procedures
JEEP CHEROKEE
ABS
Brakes air bleeding
This procedure allows to bleed air from brake hydraulic circuit.
All steps are preset, just follow messages shown by the tool.
Please mind to proceed first by a conventional bleeding procedure BEFORE
using this function.
Remember to check the brake fluid level, that must be correct before starting
the procedure.
WARNING:
Brake pedal must be depressed during all the process !
Company Confidential
COMPANY CONFIDENTIAL
53
Special procedures
JEEP CHEROKEE
ABS
ECU Reset
Through this function it is possible to RESET the ABS system.
The function must be performed with Key ON and Engine OFF.
A message shown by the tool will confirm the procedure completion.
Company Confidential
COMPANY CONFIDENTIAL
54
Special procedures
MERCEDES C-Class W203
DASHBOARD
SA461 Setting (Miles/English) and Country
This functions can set the CODE SA461 (dashboard in English language and Miles
counters), and Country:
Code SA461
- if equipped by special features 461, it must be set to 1= Present
- if equipped by special features USA SA494, it must be set to 2= Variant 1
- if equipped by special features CANADA SA460, it must be set to 0= Not present
- In ALL other cases, it must be set to 0= not present
Country options:
0 = Gulf Countries
1 = Japan
2 = USA
3 = Canada
4 = Denmark, Finland, Norwey, Iceland,
Sweden, Estonia, Latvia
5 = Australia
6 = R.O.W.
7 = G.B.
8 = South Korea
Company Confidential
COMPANY CONFIDENTIAL
55
Special procedures
MERCEDES C-Class W203
DASHBOARD
Service Factor by Country Option settings
This function permits to set the Service Interval “factor” relating to the set Country.
This factor value can be set between 0.5 and 1.0
Depending to the country first of all (where the standard interval values can change in
order to the selected one), the factor can assume as per the following example:
0.5 :
min. 7.500 km / 4600Mi - max 15000Km / 9320Mi
1.0 :
min. 15000Km / 9320Mi – max 30000Km / 18650Mi.
Company Confidential
COMPANY CONFIDENTIAL
56
Special procedures
MERCEDES C-Class W203
DASHBOARD
Service Warning message settings
Through this function it is possible to set the warning message for “Service Due”,
that will be shown in advance than the default expiring mileage, as per the following
choice:
0 = 250 Km / 150Mi
1 = 500 Km / 300Mi
2 = 1000 Km / 600Mi
3 = 2000 Km / 1200Mi
Company Confidential
COMPANY CONFIDENTIAL
57
Special procedures
MERCEDES C-Class W203
DASHBOARD
Engine type and Country Settings
This function allows to set the dashboard, concerning engine type and country.
Legenda:
Engine Type:
Country:
0 = M111
0 = USA
1 = M112 E26
1 = Japan
2 = M112 E32
2 = Egypt
3 = M112 E32 AMG
3 = R.O.W.
4 = M112 E26 4x
5 = M112 E32 4x
6 = M113 AMG
7 = M271
8 = M272
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58
Special procedures
MERCEDES C-Class W203
DASHBOARD
Service Reset
Through this function it is possible to reset the “ Service Done”, once the
maintenance will be regularly executed.
By this, all values concerning the maintenance will be set back to default.
Company Confidential
COMPANY CONFIDENTIAL
59
Special procedures
MERCEDES C-Class W203
ENGINE MANAGEMENT 2.0 Kompressor
Fuel type adaptation
This function permits to adapt the standard ignition map to the fuel quality, in therms
of Octanes, to prevent engine damages.
Once the function starts, the tool shows the actual stored value;
please proceed by choosing the proper value by using indicated keys, than confirm
by “V” key to store it.
By choosing “X”, the function will be left with no any modification.
The available choices are:
0 = Min 95 OCT.
1 = Min 93 OCT.
2 = Min 91 OCT.
3 = Min 89 OCT.
Company Confidential
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60
Special procedures
MERCEDES C-Class W203
ENGINE MANAGEMENT 2.0 Kompressor
Fuel quantity adaptation
This function permits to modify the strategy based on the Injection map in some
particular conditions like cranking, post-cranking, heating process, acceleration.
Once the function starts, the tool shows the actual stored value;
please proceed by choosing the proper value by using indicated keys, than confirm
by “V” key to store it.
By choosing “X”, the function will be left with no any modification.
The available choices are:
0 = default value
1 = 1st step
2 = 2nd step
3 = 3rd step
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Special procedures
MERCEDES C-Class W203
ENGINE MANAGEMENT 2.0 Kompressor
Learnt Values Reset
This function allows to set back to default the learnt values concerning adaptations,
as per the following items:
- Fuel trims
- RPM Signal ( toothed ring )
- Fault memory ( clearing )
-Throttle reference values
N.B.:
- Engine must be off
- Once finished, switch ignition OFF and wait for min. 10 seconds
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Special procedures
MERCEDES C-Class W203
ENGINE MANAGEMENT 2.0 Kompressor
Electronic Throttle Body basic setting
Through this function it is possible to run the basic setting for the electronic throttle
body.
Before executing the function, please mind to respect the following conditions:
1 – Key On Engine OFF
2 – engine temperature > 6 °C.
3 – air temperature > 6 °C.
4 –gas pedal released
Tool will ask to switch ignition OFF and wait for 10 seconds, than Ignition ON;
from that step on, the setting will be done and stored automatically.
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Special procedures
MERCEDES C-Class W203
ENGINE MANAGEMENT 2.0 Kompressor
Toothed Ring adaptation (RPM signal)
After a Leart value reset or due to parts replacement, it is necessary to update ECU by
learning the value of RPM signal.
The following steps must be respected:
- Engine temp over 70°C;
- A/C OFF
Once started the function, proceed on the road or road simulator as per the following:
- by 3rd speed set ( in case of A/T selector on 3 ) accelerate softly over 3500 RPM,
then release
- repeat it until the item “ RPM adaptation completed” will indicates “YES”.
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Special procedures
MERCEDES C-Class W203
ENGINE MANAGEMENT 2.0 Kompressor
Idle rpm adjustment
The function allows to set engine idle rpm increasing or decreasing the rpm value
through different steps.
The RPM values is shown all the time along the procedure.
By dedicated keys it could be possible to increase or decrease the value.
Once finished, press "V“ key to store, or “X” key to set it back to default.
Please mind to respect the following conditions before executing the function, :
- engine on
- selector lever in P or N position.
- engine temperature up to 70°C.
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Special procedures
MERCEDES C-Class W203
ENGINE MANAGEMENT 2.0 Kompressor
MISFIRE sensivity setting
By this function it is possible to change the MISFIRE SENSIVITY, avoiding any false
code set that will cause the affected cilynder disabling by injection cut-off.
Along the procedure, the correction factor will be shown, and it can be changed by
proper keys.
Once set, press “V” key to store it, or “X” key to come back to default.
N.B.:
Usually the factory default is 1
PLEASE MIND than the minimum value that can be stored is 1
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66
Special procedures
MERCEDES C-Class W203
ENGINE MANAGEMENT 2.0 kompr.
Fan intervention setting
Vehicles of last generation have the fan management through ENGINE ECU, that refers directly to
the engine temperature sensor to do it.
The fan intervention point can be changed by choosing a correction factor that will start fan in
advance (or in late), relating to the ECU standard program.
During the procedure, the correction value in °C will be shown.
Example:
If the fun intervention is set at 100°C by default, when 5°C is set, fun intervention point will be at
95°C.
Once started the procedure, just press the dedicated keys to increase or decrease the value,
then “V” key to store it or “X” to set the value back to default.
N.B.: Usually the default value is 0°C.
PLEASE MIND that the minimum value that can be stored is 0°C ( default ).
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Special procedures
MERCEDES C-Class W203
AIRBAG
Emergency call function
This function allows to set the ECU with ot whitout emergency call function.
If present, just press the "V“ key, if absent "X“ key.
NOTE : To know if the function is available on the vehicle, just have a look at the
sunroof unit that must be equipped by a RED button with “SOS” written on it.
Reading V.I.N. number
This function allows to display the Vehicle Identificatio Number ( chassis code )
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Special procedures
MERCEDES E-Class W211
AUTOMATIC TRASMISSION G-Tronic
Learnt values reset
This function permits to reset the adaptation values concerning the automatic
trasmission.
Perform this procedure in case of torque converter or electric unit replacement.
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Special procedures
MERCEDES E-Class W211
AUTOMATIC TRASMISSION G-Tronic
Automatic Gearbox shift adaptations
This function will run an automatic adaptation for each individual gear shift, as per
the following:
Shift up: 1st 2nd, 2nd 3rd, 3rd4th, 4th5th
Shift down: 5th4th, 4th3rd.
How to proceeed for succesfull completion:
• engine RPM between 1200 and 1800 RPM
• Gearbox oil temp over 60°C
• selector lever set on D position
• engine torque betwen 0 and 40 Nm
To proceed correctly, the gearbox must be driven to set the same speed at list 4
times. Once done, it is mandatory to leave the engine idling for 10 minutes; during
this time the A/T ECU will do the adaptation automatically.
N.B.:
Perforing this procedure, it is mandatory to respect the condition mentioned before
to obtain a succesful adaptation; contrarily, the adaptation will be refused.
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Special procedures
MERCEDES E-Class W211
AUTOMATIC TRASMISSION G-Tronic
Torque Converter exclusion clutch adaptation:
from 1st speed
This procedure allows the adaptation of the torque converter exclusion clutch,
when the vehicle is running at 1st gear speed. This could be helpfully in case of
undriveability while running at constant speed or during accelerations.
Torque Converter exclusion clutch adaptation:
from 3rd speed
This procedure allows the adaptation of the torque converter exclusion clutch,
starting from 3rd gear speed.
The procedure can be done anyway in 3rd, 4th or 5th gear speed.
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Special procedures
MERCEDES ML-Class W163
ENGINE MANAGEMENT
Injectors coding
This procedure allows storing in the ECU each individual cylinder’s injector code in
case of its replacement.
Through this, the ECU can manage the injection time in the optimal way, according
to the new injectors and the actual engine status.
Usually the codes are supplied with new injectors, but in any case they are printed
on each injector body.
At the beginning of the procedure, just put the code by proper keys and confirm.
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Special procedures
MERCEDES ML-Class W163
ENGINE MANAGEMENT 270 CDI
Gearbox type setting
This function allows to set the vehicle’s gearbox type.
Available options:
0 = Manual trasmission
1 = Automatic trasmission Tempomat TPM Speedtronic
2 = Manual trasmission Tempomat TPM
3 = Manual trasmission Tempomat TPM Speedtronic
4 = Automatic trasmission Tempomat TPM Speedtronic (J)
Once done, switch ignition off and wait for 5 seconds, then switch ignition on;
the configuration will be now stored.
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Special procedures
MERCEDES ML-Class W163
ENGINE MANAGEMENT 270 CDI
Additional heater activation setting
This function permits to set the external temperature value for the additional
heater activation.
The range is in steps, from 0 to 50 and from 0 to - 5.
•
0 corresponds to an external temperature of 8 °C
•
50 corresponds to an external temperature of - 42 °C
•
- 5 corresponds to an external temperature of 13 °C
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Special procedures
MERCEDES ML-Class W163
ENGINE MANAGEMENT 270 CDI
Extension time for additional heater operation
When this option is selected, the additional heater working time will be extended of
20 minutes, starting from “ignition OFF”.
ENGINE MANAGEMENT 270 CDI
Start permission
This function set the engine ECU for engine start permission.
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Special procedures
MERCEDES ML-Class W163
ABS ESP
Steering wheel angle sensor calibration
This procedure allows to calibrate the mentioned sensor, and it must be done each
time in case of sensor replacement, wheel alignment or any intervention on the
Directional Tread.
WARNING !
Check fault memory first, any code must be set on
Vehicle must be placed on a flat surface, centrally align wheels and steering wheel,
then perform the procedure.
It will be required to:
- engine ON
- brake pedal RELEASED
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Special procedures
MERCEDES ML-Class W163
ABS ESP
ECU coding (LHD or RHD)
This function allows to set right or left drive side.
Warning:
The vehicle must be stopped.
Configurations type:
1. For vehicles with left hand drive
(steering wheel with variable ratio) just press "V“ key
2. For vehicles with right hand drive
(steering wheel with fixed ratio) just press "X“ key
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Special procedures
MERCEDES ML-Class W163
ABS ESP
Driving test
Through this function all replaced components ( ECU, Yaw sensor, ESP parts ) will be adapted.
Driving test on the road:
• exit the diagnostic, Ignition OFF
• run the engine and switch ESP on by the dedicated key
• drive the vehicle at 10 Km/h – 15 Mi/H approx
• at this poin, turn the steering wheel on the left or the right side over 90 degrees
Procedure completion check:
• ABS warning lamp OFF
• ESP warning lamp OFF
Fault status:
• ABS warning lamp ON
• ESP / BAS warning lamp ON
• ESP warning lamp ON
How to fix it:
• Check for codes set by the ESP-BAS ECU
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Special procedures
MERCEDES R-Class
RESET SERVICE
(Assyst Plus – DASHBOARD)
Service Reset
Through this function the Service Reminder Indicator on the Dashboard can be
set back to the factory default.
In this way the service warning is set ready for the next maintenance.
RESET SERVICE
(Assyst plus Dashboard)
Service Reset rewind
This function sets back to the previous conditions the Service
Reminder Indicator, in case of non-intentional reset.
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Special procedures
NISSAN QASQHAI
ENGINE MANAGEMENT 2.0 cdi
Injectors coding
This procedure allows storing in the ECU each individual cylinder’s injector code in
case of its replacement.
Through this, the ECU can manage in the optimal way the injection time according
to the new injectors and the actual engine status.
Usually the codes are supplied with the injectors, but in any case printed on each
Injector’s body.
Choose the cylinder where the injector has been replaced and then, after the stored
code is displayed, confirm and introduce the new one.
All codes are composed by 6 digits ( letters or numbers )
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Special procedures
NISSAN QASQHAI
ENGINE MANAGEMENT
EGR valve basic setting
This function allows to carry out the EGR self-learning, and it must be used in case
of valve replacement or cleaning.
Requirements: Ignition ON, Engine OFF
ZFC value reset
This function allows to set back to default the learnt values concerning the injection
Fuel Quantity correction.
It must be carried out in case of injectors repairing or any intervention
on the injection system.
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Special procedures
NISSAN QASQHAI
ENGINE MANAGEMENT
Trhottle body basic setting (DBW)
This function allows to carry out the throttle body self-learning, concerning idle,
wide-open and limp home position, by storing the related signal of each condition.
This must be performed after any intervention or replacement of the component, or
Each time codes related to the throttle will be cleaned from memory faults.
In this way the ECU will manage properly the component.
To be sure about successful procedure completion, just check at the specific items
in the live data page (ok/not ok).
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Special procedures
OPEL CORSA-D
ENGINE MANAGEMENT
O2 sensor adaptation
This function allows to set back to default the ECU adaptation values learnt
by the lambda sensor signal sent.
The procedure is always required in case of component replacement.
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Special procedures
OPEL CORSA-D
ENGINE MANAGEMENT
Idle rpm setting
The function allows to set engine idle, increasing or decreasing the rpm
value through specific steps programmed in the ECU.
N.B.:
each step (from -50 to +50) corresponds to 1 engine rpm.
The setting will be applied at the next engine running.
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Special procedures
OPEL VECTRA-C
ELECTRONIC CLIMA
Steppers calibration
This function permits to calibrate the Clima system steppers.
The procedure is totally automatic, just run it and wait for procedure completion;
the ECU will read and store the range of each stepper, to manage them in the
optimal way.
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85
Special procedures
OPEL VECTRA-C
EHPS - ELECTRIC POWER STEERING
ECU coding / settings
Though this function it is possible to configure the EHPS unit.
The procedure is composed by different steps, as per the following:
1. CAN-BUS configuration
2. ESP present / not present
3. Engine type /code
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86
Special procedures
OPEL VECTRA-C
EHPS - ELECTRIC POWER STEERING
ESP configuration
This function permits to set the EHPS with or without ESP option, if present or
not on the vehicle.
To carry out the procedure, just follow the messages shown by the tool.
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87
Special procedures
OPEL VECTRA-C
EHPS - ELECTRIC POWER STEERING
Engine code configuration
This function allows to store in the EHPS ECU the engine type, represented by a
code.
The procedure must be performed in case of ECU replacement or data loss.
At the begining, will be required to select a code from 1 to 15 (to read the help for
relation betwen code and engine type); once found the properly one, just confirm.
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Special procedures
OPEL VECTRA-C
EHPS - ELECTRIC POWER STEERING
High speed can-bus programming
In case of ECU replacement or when CAN BUS setup must be repeated, through this
function all the installed systems on board (body, chassis, network…) can be stored
as “ present” in the EHPS ECU.
During the procedure, the tool will ask step by step for the presence or not of
each option, that must be confirmed or not, depending to the present ones.
To have an idea of the on-board installed options, before starting the
configuration, check each item in the Live Data that concern each option status.
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Special procedures
OPEL VECTRA-C
AUTOMATIC TRANSMISSION
ECU settings
This function permits to configure the A/T ECU, and it must be used after ECU
replacing.
As per the first step, the procedure will reset the ECU, then the CAN-BUS high & low
speed will be reinitialized and set.
By this second step, all the other present ECUs will be set ON ( body, chassis,
network, etc.).
The presence of each option/ecu will be indicated by the tool, othewise it could be
previously possible checking at the live data page BEFORE replacing the ECU.
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Special procedures
OPEL VECTRA-C
AUTOMATIC TRANSMISSION
ECU reset
Through this function it is possible to set back to default all the learnt data stored
by the ECU as “ autoadapted” values, and it must be done in case of components
replacement.
Requirements are Key ON engine OFF along the procedure running.
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Special procedures
OPEL VECTRA-C
PARKING AID
CAN-BUS low speed
programming/settings
This function permits to set the CAN-BUS part of Parking Aid ECU in order to the other
present systems, that can be, in details:
CIM Steering Column module
UEC Front Electronic module (engine bay)
IPS Instrument Panel
SDM Airbag
DDM Driver Door Module
PAS Ultrasound Parking sensors
SRM SunRoof module
EHS Electronic Heater
TPMS Tyres Pressure Monitor System module
BCM Chassis basic module
REC Rear Electronic module (trunk)
DIS Info Display
PDM Passenger Drive module
DSM Driver Seat module
SLM Selector Lever module
AHS Additional Heater
SAC Automatic Climatisator
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Special procedures
OPEL VECTRA-C
PARKING AID
Index Code setting
This function permits to write down in the ECU its own code.
The actual ID will be shown, and after confirmation, a new one will be demanded by
the tool.
Please mind to fill fully the field by 3 digits !
Example: if the code is 2, 002 must be filled in.
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Special procedures
OPEL VECTRA-C
PARKING AID
ECU configuration
This function runs the full ECU configuration.
It starts by Low speed CAN bus (each individual ECU must be confirmed) and goes
on by ID writing, as described in the previouse slide.
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Special procedures
OPEL VECTRA-C / SIGNUM
AIRBAG
Safety belts acustic warning setting
Through this function it is possible to set On or OFF the safety belts acustic
alarm.
At the first step the actual setting will be shown, and by “X” key the procedure will
pass to the selection window.
AIRBAG
Safety belts warning lamp setting
Through this function it is possible to set On or OFF the safety belts
warning lamp.
At the first step the actual setting will be shown, and by “X” key the
procedure will pass to the selection window.
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Special procedures
OPEL VECTRA-C / SIGNUM
ABS
Index Code setting
For vehicle equipped by engine type Z32SE (3.2 l V6 petrol) only:
the ABS ECU needs to be set by its Index Code.
The first step is related to the vehicle type, as per the following:
1= Sedan / Limousine
2= Hatchback / Liftback
3= GTS
4= Station Wagon / Estate
5= Signum
Select by proper keys, then confirm by “V” key or “X” to exit with no changes.
Second step concerns the gearbox type, as epr the following choice:
1= Manual Transmission
2= Automatic Transmission
Select by proper keys, then confirm by “V” key or “X” to exit with no changes
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Special procedures
OPEL VIVARO
AIRBAG
Can Setup
This function permit to set the Airbag Ecu CAN bus in order to the other
connected ECUs.
The available additional ECUs are:
engine, body, airbag, gearbox.
Fist of all the tool will show the stored configuration, that can be as per the
following:
0 = Not present
1 = Present
after confirmation, the selection screen will be shown.
By “V” key the shown ECU will be set as PRESENT, by “X” key it will be set
NOT PRESENT.
N.B.:
In case of wrong data or inconcludent procedure, the message
“Error during programming“ will be shown.
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Special procedures
OPEL VIVARO
AIRBAG
Passenger Airbag Status
The function permits to activate/deactivate the fron passenger airbag unit.
The first step shows the stored value, as per the following:
0-0 = Airbag activated, equipped by front unit only
0-1 = Airbag activated, equipped by front and side unit
1-0 = Airbag deactivated, equipped by front unit only
1-1 = Airbag deactivated, equipped by front and side unit
Press "V" to proceed.
An answer will be shown: “ Would you like to change airibag status? “
• By choosing “X” key, the procedure will be abandoned
• By choosing “V” key, the status will be changed.
Example: if initially airbag was activated, by choosing “V” key it will be
deactivated, and viceversa.
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RENAULT
ESPACE IV ph2, LAGUNA II, LAGUNA
III, LAGUNA II ph2, MASTER ph3,
MEGANE II, SCENIC II, TRAFFIC II ph2,
VELSATIS, VELSATIS ph2
ENGINE MANAGEMENT
DPF 2 Forced Rigeneration
(part 1)
This function permits to force the Diesel Particles Filter regeneration.
WARNING:
Please mind to use it only if necessary ! ( DPF warning lamp ON or related code set )
cont.
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Special procedures
RENAULT
DPF 2 Forced Rigeneration
(part 2)
This procedure cause a very high temperature on exausts, and in most cases smell
and smoke; due to that, it is strictly suggested to perform it OUTSIDE.
Time involved to complete the procedure is approx. 30 minutes, starting from engine
operating temperature (= 80°C: please consider extratime if less than it).
Avoiding any engine damage, please check first the Engine oil level.
In case of emergency, or to stop the forced rigeneration, just push twice briefly ( less
than 3 seconds) the START button.
N.B.:
The rigeneration will be totally abandoned if the engine stays OFF more than 1 minute.
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100
Special procedures
TOYOTA YARIS ‘05
ENGINE MANAGEMENT 1.0 VV
DENSO
Throttle body basic setting
This function allows to carry out the throttle body self-learning, concerning idle,
wide-open and limp-home position, by storing the related signal of each condition.
It must be done in case of throttle body replacement, or undriveability and/or
irregular idle.
Marelli ECU: the procedure is automatic, just follow the messages shown by the tool
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Special procedures
TOYOTA YARIS
ELECTRIC POWER STEERING
Steering angle sensor calibration
Through this function it is possible to calibrate the steering angle sensor.
This must be done in case of eCU replacing and in any case of mecanichal parts
replacement on the direction tree.
WARNING !
Vehicle stopped, with no any load on, and in-line wheels and steering wheel.
Run the procedure and follow carefully the messages shown by the tool
Once finished, the Power Steering warning lamp must be OFF, as per confirmation of
succesfull procedure completion.
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Special procedures
TOYOTA RAV 4 2.2 D-4D 136 cv
IMMOBILIZER
Key coding
Through this function it is possible to code new keys or re-code the used ones;
please mind that the used ones must be previously deleted by using the
appropriated function “ Stored Key erasing”.
To complete successfully the procedure, it is mandatory to respect ON TIME ALL
MESSAGES shown by tool.
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Special procedures
VW – All models with CAN network
ABS - DASHBOARD
ECU Coding
This function allows the Volkswagen ABS and Dashboard ECU coding (with CAN
protocol only).
This can be done for new or already coded ECUs.
TO do it correctly it is mandatory to follow all meesages shown by tool along the
procedure.
To know if the Coding was done successfully, just leave the diagnosis, them come
back and check under “ info ECU”.
If attempting by using a wrong code, the message “Faulty procedure” will be shown.
WARNING:
Please mind to fill fully the field by 7 digits !!
In case of code with less than 7 digits, please fill zeroes in front of the code until the
field will be full.
Example: ECU code = 65; Code to fill in = 0000065.
If the code is not available, please refer to the original manfacturer documentation.
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Special procedures
VW GOLF VI
DASHBOARD
Service Reset (Manual Mode)
(with or without info display)
This procedure can set back to default the Service Interval, switching off all relating
dashboard messages.
The procedure must be done manual, and the tool just explaines how to do it step by
step.
N.B.:
By using this procedure, the Service Reminder will be set on mode “ service based on
time and driven Km/Mi” (if LONG LIFE SET, it will be changed to STANDARD)
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Special procedures
VW GOLF VI
DASHBOARD
Service Reset (by Tool )
(with or without info display)
This function can set back to default the Service Reminder Warning on the
dashboard.
N.B.:
By using this procedure, the Service Reminder type will NOT be changed.
It means that if LONG LIFE or STANDARD Service was previously set, no changes
will be applied on this.
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Q&A
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Thanks for your Kind attention
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