Cardan and double joints Pin and block cardan shafts Drive and driven flanges Ball and socket cardan shafts Complete Range Single pieces and repair of universal joint shafts The Original since 1919 Applications Steel Industry Rolling Mills Coil Processing and Coating Tube Mills - Rollforming Bar Mills Pulp and Paper Paper Machines Pulp Production Corrugating and Converting Calendering Rubber Industry Plastic Sheet Extrusion Mobile Equipment On and Off Highway Vehicles Mining Equipment Forestry Equipment Oil Field Equipment Frac Equipment Cementing Units Drill Rigs Pump Skids Dynamometers and Test Cells Automotive Assembly Conveyors Packaging Equipment Marine Propulsion General Industrial Machinery Contact your Elbe USA distributor for Sales, Product and Application information Cardan Shafts and Accessories 106 - 148 Series 250 Nm to 7050 Nm torque range DIN 58mm to180mm - SAE 1100 -1600 flanged and hub connections available 18 to 35 degree operating angles Rilsan coated splines 158 - 122 Series 10kNm to 35kNm torque range DIN 150mm to 250mm flanges SAE 1600 to 1950 flanges 16 to 35 degree operating angles Rilsan coated splines 124 - 132 Series 40kNm to 225kNm torque range DIN 225mm to 435mm flanges Face key and serrated flanges 5 to 20 degree operating angles Rilsan coated splines 313 - 320 Series Double Joints 4 to 15.2kNm torque range DIN 120mm to 180mm SAE and cross serrated flanges 30 to 42 degree operating angles 600 Series - Needle Bearing 6-250Nm 700 Series - Pin and Block 8-450Nm 800 Series - Ball & Socket 20-1370Nm 35 to 45 degree operating angle Single & double joints - shaft assemblies Special materials and coating options 950 - 990 Series Wing Bearing 2.5 to 13.2 kNm torque range 5C - 9C and half round interfaces 25 degree operating angle Rilsan coated splines SF and SLF Companion Flanges DIN 58mm to 435mm SAE 1100 to 1950 Cross serrated and face key designs Keyed, tapered,spline and mill flat bores X-Large and other designs available Elbe Options: Center, outside, sealed for life lubrication Needle and roller bearing designs High and low temperature components Extended slip sections Quick disconnect, overload protected and staggered shaft arrangements Other designs and configurations available: Consult Elbe USA with your requirements q 105 - 109 Series 250 to 2200 Nm Torque Range Elbe Series Number w Contact your Elbe USA distributor for Sales, Product and Application information 110 - 148 Series 3000 to 7050 Torque Range Elbe Series Number Other designs and configurations available: Consult Elbe USA with your requirements e 158 - 122 Series 10.65 to 35kNm Torque Range 124 - 132 Series 42 to 225kNm Torque Range Elbe Series Number r Contact your Elbe USA distributor for Sales, Product and Application information Other designs and configurations available: Consult Elbe USA with your requirements t 300 Series Centered Double Joints 4 to 15.2kNm Torque Range 600 Series DIN 808 Needle Bearing Design 6 to 250Nm Torque Range Cardan Shaft with length compensation, tubular design Double Joint Single Joint: Standard Length STANDARD DESIGN 300 SERIES Cardan shaft with double/single and double joints with length compensation, tubular design The 300 series utilizes a centered double joint consisting of two fork parts incorporating the centering device enclosed in a rubber boot for protection against dirt and moisture. The 300 series is availailable in two configurations: 1) As a double joint in conjunction with a single joint. This arrangement is most often found in construction equipment with articulated steering. The centered double joint offers the advantage of not requiring the support of an intermediate bearing. 2) The second configeration consists of two centered double joints. Since the difference in angle between both single joints is a maximum of approximately three degrees this configuration practically assures uniform torque transmittal. Single Joint: Short Standard Bore Bore with K.W. Square Bore Elbe Series Number y Contact your Elbe USA distributor for Sales, Product and Application information * Custom lengths, bores, key dimensions, stainless steel construction and anti-corrosion finishes available. Other designs and configurations available: Consult Elbe USA with your requirements u 700 Series DIN 808 Pin and Block Design 8 to 450Nm Torque Range 800 Series Ball and Socket Design 20 to 1370Nm Torque Range Cardan Shaft with length compensation, tubular design Cardan Shaft with length compensation, tubular design Double Joint Double Joint Single Joint: Short Single Joint Std. Bore & Key Square Bore Single Joint: Standard Length Standard Bore Bore with K.W. Square Bore Elbe Series Number i * Custom lengths, bores, key dimensions, stainless steel construction and anti-corrosion finishes available. Contact your Elbe USA distributor for Sales, Product and Application information * Custom lengths, bores, key dimensions, stainless steel construction and anti-corrosion finishes available. Other designs and configurations available: Consult Elbe USA with your requirements o 900 Series Wing Bearing Design 2.5 to 13.2Nm Torque Range Wing Bearing Identification Bearing Cap Styles HWD High Wing Drilled HWT High Wing Threaded LWD Low Wing Drilled LWT Low Wing Threaded DWT Delta Wing Threaded * Also available with metric fasteners p Contact your Elbe USA distributor for Sales, Product and Application information Other designs and configurations available: Consult Elbe USA with your requirements a Companion Flanges Face and Hub Dimensions Companion Flanges Face and Hub Dimensions SF - Standard Flange LF - Large Flange SF - Standard Flange LF - Large Flange XF - Large Bore Flange Flange Face Styles SAE – Inch Flanges DIN with Dowel s DIN – Metric Flanges DIN - Face Key DIN - with Cross Serration Contact your Elbe USA distributor for Sales, Product and Application information Other designs and configurations available: Consult Elbe USA with your requirements d Standard Cardan Shaft Features and Options Carden Shaft Accessories and Configurations Cross kits: •Center lubrication • No lube sealed for life •Multi-point lubrication on bearing caps •High and low temperature seal options •High and low temperature grease options •Needle bearing and roller bearing designs Companion Flanges Spline Sections: •Extended slips; Length compensation of over 1000 mm available •Special length short coupled designs •Rilsan coated splines standard •Teflon coating available for short spline engagements and high temperature service •High temperature spline protection seal option •Grob process rolled splined shaft and sleeves for special applications Flanges and Hub Connections: •Multiple SAE series flanges available in many series •DIN cross serrated 70 degree flanges •Multiple bolt patterns and diameters per DIN flange size •Marine transmission, SAE and ZF style flanges •Short, long, high angle and blank flanges •Bored and keyed to order hub type connections Intermediate Shaft Assemblies •Rigid and resilent support bearings f Contact your Elbe USA distributor for Sales, Product and Application information •High volume OEM production machining, grinding , broaching and induction hardening capability •DIN, SAE, wing style, half round, face key, gear coupling, marine and special interfaces •EDM machining: precision double/multiple/blind keyways, splines and non round bore profiles •Mill flat designs with hardened inserts, nitrided and special bore configurations •Splined bore broaching; involute or square tooth profiles •Induction hardened and ground seal bearing surfaces. •Large companion flange bore and key machining Quick Disconnect Shaft Connections •Tool-less release ball detent with locking sleeve; hub or flange connection designs •Spline and geared tooth engagement designs •Swing bolt keyed face flanges •Dog tooth and segmental flanges •DIN 70 degree cross serrated face flange Clamping, Keyless and Tapered Hub Mounting •Single and double split clamp hubs •Two piece, keyed and keyless clamping hub •QD and Taper-lock mounting •DIN flange with integral shrink disc •Internal and external keyless lock ring designs •Hydraulic mount and dismount systems •Tapered and keyed bores Please contact Elbe USA for further information and design assistance g Drive Shaft Identification Dimensional Worksheet Carden Shaft Accessories and Configurations Staggered Shaft Arrangement •Allows use of a larger swing diameter join in designs with roll spacing restrictions such as sheet and plate levelers an other space constrained applications •Connections can be produced in hub, flange and adaptor spool designs Customer:__________________________________________________________________________________ Application:________________________________________________________________________________ Metric/European Dimension Gear Couplings • Metric and non-standard dimension gear coupling halves available to replace Maina, Esco, Valmet/Moventas, Flender and other metric dimensioned designs • Alloy Steel, forged, hardened or nitrided teeth, and floating shaft constructions available Torque Overload Release Devices •Shear pin, ball detent, friction disc and hydraulic release designs •Available with flange interfaces, shaft mounting and hub mountings •Integral with cardan shaft or outboard mounted position “S” ________ Collapsed Length “P” ________ Tube Diameter “X” ________ Extension - Operating “W” ________ Spline Outside Diameter “M” ________ Brg. Ctr. to Flg. Face “B ”________ Operating Angle “K” ________ Rotary Diameter “RPM” ________ Balance Quality _________ “A1” ________ Slip End Flange “B.C.”________ Bolt Circle Diameter “A2” ________ Fixed End Flange “J” ________ Bolt Hole Diameter “C” ________ DIN: Female Pilot Dia. ________ Number of Holes “D” ________ SAE: Male Pilot Dia. “Y, Z”________ Key Width × Height “E” ________ Pilot Depth/Height ________ Flange Style (below) “B” ________ Flange Thickness Describe if Special _________________________ Vibration and Torsional Dampening Elements “B”__________Cap Dia. “M” _______ Brg. Ctr. to Hub End •Variety of mounting configurations, integrated flange, flywheel or DIN/SAE standard flange •Noise decoupling, dampens torque peaks for vibration free power transmission, protection of downstream equipment •Electrically insulating •Can be used in reversing applications. •Compact, high torque, low weight, maintenance free “C”__________Width “G” _______ Hub Diameter Lube Points and Zerk Style: “F” _______ Bore Dia. + Tol. Center: ________________ “L” _______ Bore Depth None - Lube for life: ________________ Keyway, S.S(s) + Position(s)_________________ On Caps - # of Points: ________________ _________________________________________ Operating Conditions (hot, cold, corrosive, etc.)_________________________________________________________ __________________________________________________________________________________________________ h Please contact Elbe USA for further information and design assistance __________________________________________________________________________________________________ Elbe & Sohn, Inc. South haven, MI Plant Operations and Sales Industrial Off-highway Mechanical Engineering Distribution 1875 Dewey Lane South Haven, MI Tel: 269-637-7999 Fax: 269-637-2254 [email protected] Applications in: Pulp and Paper Steel / Metals Production On & Off Highway Vehicles Rubber Processing Mobile Equipment Oil Field Machinery Mining Forestry Dynamometers Test Stands Pumping Systems Printing Packaging Material Handling
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