Document 396024

Cardan and double joints
Pin and block cardan shafts
Drive and driven flanges
Ball and socket cardan shafts
Complete Range
Single pieces and repair of universal joint shafts
The
Original
since 1919
Applications
Steel Industry
Rolling Mills
Coil Processing and Coating
Tube Mills - Rollforming
Bar Mills
Pulp and Paper
Paper Machines
Pulp Production
Corrugating and Converting
Calendering
Rubber Industry
Plastic Sheet Extrusion
Mobile Equipment
On and Off Highway Vehicles
Mining Equipment
Forestry Equipment
Oil Field Equipment
Frac Equipment
Cementing Units
Drill Rigs
Pump Skids
Dynamometers and Test Cells
Automotive Assembly Conveyors
Packaging Equipment
Marine Propulsion
General Industrial Machinery
Contact your Elbe USA distributor for Sales, Product and Application information
Cardan Shafts and Accessories
106 - 148 Series
250 Nm to 7050 Nm torque range
DIN 58mm to180mm - SAE 1100 -1600
flanged and hub connections available
18 to 35 degree operating angles
Rilsan coated splines
158 - 122 Series
10kNm to 35kNm torque range
DIN 150mm to 250mm flanges
SAE 1600 to 1950 flanges
16 to 35 degree operating angles
Rilsan coated splines
124 - 132 Series
40kNm to 225kNm torque range
DIN 225mm to 435mm flanges
Face key and serrated flanges
5 to 20 degree operating angles
Rilsan coated splines
313 - 320 Series Double Joints
4 to 15.2kNm torque range
DIN 120mm to 180mm
SAE and cross serrated flanges
30 to 42 degree operating angles
600 Series - Needle Bearing 6-250Nm
700 Series - Pin and Block 8-450Nm
800 Series - Ball & Socket 20-1370Nm
35 to 45 degree operating angle
Single & double joints - shaft assemblies
Special materials and coating options
950 - 990 Series Wing Bearing
2.5 to 13.2 kNm torque range
5C - 9C and half round interfaces
25 degree operating angle
Rilsan coated splines
SF and SLF Companion Flanges
DIN 58mm to 435mm
SAE 1100 to 1950
Cross serrated and face key designs
Keyed, tapered,spline and mill flat bores
X-Large and other designs available
Elbe Options:
Center, outside, sealed for life lubrication
Needle and roller bearing designs
High and low temperature components
Extended slip sections
Quick disconnect, overload protected and
staggered shaft arrangements
Other designs and configurations available: Consult Elbe USA with your requirements
q
105 - 109 Series
250 to 2200 Nm Torque Range
Elbe Series Number
w
Contact your Elbe USA distributor for Sales, Product and Application information
110 - 148 Series
3000 to 7050 Torque Range
Elbe Series Number
Other designs and configurations available: Consult Elbe USA with your requirements
e
158 - 122 Series
10.65 to 35kNm Torque Range
124 - 132 Series
42 to 225kNm Torque Range
Elbe Series Number
r
Contact your Elbe USA distributor for Sales, Product and Application information
Other designs and configurations available: Consult Elbe USA with your requirements
t
300 Series Centered Double Joints
4 to 15.2kNm Torque Range
600 Series DIN 808 Needle Bearing Design
6 to 250Nm Torque Range
Cardan Shaft with length compensation, tubular design
Double Joint
Single Joint: Standard Length
STANDARD DESIGN 300 SERIES
Cardan shaft with double/single and double joints with length compensation, tubular design
The 300 series utilizes a centered double joint consisting of two fork parts incorporating the centering
device enclosed in a rubber boot for protection against dirt and moisture.
The 300 series is availailable in two configurations:
1) As a double joint in conjunction with a single joint. This arrangement is most often found in
construction equipment with articulated steering. The centered double joint offers the advantage of
not requiring the support of an intermediate bearing.
2) The second configeration consists of two centered double joints. Since the difference in angle
between both single joints is a maximum of approximately three degrees this configuration
practically assures uniform torque transmittal.
Single Joint: Short
Standard Bore
Bore with K.W.
Square Bore
Elbe Series Number
y
Contact your Elbe USA distributor for Sales, Product and Application information
* Custom lengths, bores, key dimensions, stainless steel construction and anti-corrosion finishes available.
Other designs and configurations available: Consult Elbe USA with your requirements
u
700 Series DIN 808 Pin and Block Design
8 to 450Nm Torque Range
800 Series Ball and Socket Design
20 to 1370Nm Torque Range
Cardan Shaft with length compensation, tubular design
Cardan Shaft with length compensation, tubular design
Double Joint
Double Joint
Single Joint: Short
Single Joint
Std. Bore & Key
Square Bore
Single Joint: Standard Length
Standard Bore
Bore with K.W.
Square Bore
Elbe Series Number
i
* Custom lengths, bores, key dimensions, stainless steel construction and anti-corrosion finishes available.
Contact your Elbe USA distributor for Sales, Product and Application information
* Custom lengths, bores, key dimensions, stainless steel construction and anti-corrosion finishes available.
Other designs and configurations available: Consult Elbe USA with your requirements
o
900 Series Wing Bearing Design
2.5 to 13.2Nm Torque Range
Wing Bearing Identification
Bearing Cap Styles
HWD
High Wing Drilled
HWT
High Wing Threaded
LWD
Low Wing Drilled
LWT
Low Wing Threaded
DWT
Delta Wing Threaded
* Also available with metric fasteners
p
Contact your Elbe USA distributor for Sales, Product and Application information
Other designs and configurations available: Consult Elbe USA with your requirements
a
Companion Flanges
Face and Hub Dimensions
Companion Flanges
Face and Hub Dimensions
SF - Standard Flange
LF - Large Flange
SF - Standard Flange
LF - Large Flange
XF - Large Bore Flange
Flange Face Styles
SAE – Inch Flanges
DIN with Dowel
s
DIN – Metric Flanges
DIN - Face Key
DIN - with Cross Serration
Contact your Elbe USA distributor for Sales, Product and Application information
Other designs and configurations available: Consult Elbe USA with your requirements
d
Standard Cardan Shaft Features and Options
Carden Shaft Accessories and Configurations
Cross kits:
•Center lubrication
• No lube sealed for life
•Multi-point lubrication on bearing caps
•High and low temperature seal options
•High and low temperature grease options
•Needle bearing and roller bearing designs
Companion Flanges
Spline Sections:
•Extended slips; Length compensation of over 1000 mm available
•Special length short coupled designs
•Rilsan coated splines standard
•Teflon coating available for short spline engagements and high temperature service
•High temperature spline protection seal option
•Grob process rolled splined shaft and sleeves for special applications
Flanges and Hub Connections:
•Multiple SAE series flanges available in many series
•DIN cross serrated 70 degree flanges
•Multiple bolt patterns and diameters per DIN flange size
•Marine transmission, SAE and ZF style flanges
•Short, long, high angle and blank flanges
•Bored and keyed to order hub type connections
Intermediate Shaft Assemblies
•Rigid and resilent support bearings
f
Contact your Elbe USA distributor for Sales, Product and Application information
•High volume OEM production machining, grinding , broaching and induction hardening capability
•DIN, SAE, wing style, half round, face key, gear coupling, marine and special interfaces
•EDM machining: precision double/multiple/blind keyways, splines and non round bore profiles
•Mill flat designs with hardened inserts, nitrided and special bore configurations
•Splined bore broaching; involute or square tooth profiles
•Induction hardened and ground seal bearing surfaces.
•Large companion flange bore and key machining
Quick Disconnect Shaft Connections
•Tool-less release ball detent with locking
sleeve; hub or flange connection designs
•Spline and geared tooth engagement designs
•Swing bolt keyed face flanges
•Dog tooth and segmental flanges
•DIN 70 degree cross serrated face flange
Clamping, Keyless
and Tapered Hub Mounting
•Single and double split clamp hubs
•Two piece, keyed and keyless clamping hub
•QD and Taper-lock mounting
•DIN flange with integral shrink disc
•Internal and external keyless lock ring designs
•Hydraulic mount and dismount systems
•Tapered and keyed bores
Please contact Elbe USA for further information and design assistance
g
Drive Shaft Identification
Dimensional Worksheet
Carden Shaft Accessories and Configurations
Staggered Shaft Arrangement
•Allows use of a larger swing diameter join in designs
with roll spacing restrictions such as sheet and plate
levelers an other space constrained applications
•Connections can be produced in hub,
flange and adaptor spool designs
Customer:__________________________________________________________________________________
Application:________________________________________________________________________________
Metric/European Dimension Gear Couplings
• Metric and non-standard dimension gear coupling halves
available to replace Maina, Esco, Valmet/Moventas,
Flender and other metric dimensioned designs
• Alloy Steel, forged, hardened or nitrided teeth,
and floating shaft constructions available
Torque Overload Release Devices
•Shear pin, ball detent, friction disc
and hydraulic release designs
•Available with flange interfaces,
shaft mounting and hub mountings
•Integral with cardan shaft or
outboard mounted position
“S”
________ Collapsed Length
“P”
________ Tube Diameter
“X”
________ Extension - Operating
“W”
________ Spline Outside Diameter
“M”
________ Brg. Ctr. to Flg. Face
“B ”________ Operating Angle
“K”
________ Rotary Diameter
“RPM” ________ Balance Quality _________
“A1”
________ Slip End Flange
“B.C.”________ Bolt Circle Diameter
“A2”
________ Fixed End Flange
“J”
________ Bolt Hole Diameter
“C”
________ DIN: Female Pilot Dia.
________ Number of Holes
“D”
________ SAE: Male Pilot Dia.
“Y, Z”________ Key Width × Height
“E”
________ Pilot Depth/Height
________ Flange Style (below)
“B”
________ Flange Thickness
Describe if Special _________________________
Vibration and Torsional Dampening Elements
“B”__________Cap Dia.
“M”
_______ Brg. Ctr. to Hub End
•Variety of mounting configurations, integrated flange,
flywheel or DIN/SAE standard flange
•Noise decoupling, dampens torque peaks
for vibration free power transmission,
protection of downstream equipment
•Electrically insulating
•Can be used in reversing applications.
•Compact, high torque, low weight, maintenance free
“C”__________Width
“G”
_______ Hub Diameter
Lube Points and Zerk Style:
“F”
_______ Bore Dia. + Tol.
Center: ________________
“L”
_______ Bore Depth
None - Lube for life: ________________
Keyway, S.S(s) + Position(s)_________________
On Caps - # of Points: ________________
_________________________________________
Operating Conditions (hot, cold, corrosive, etc.)_________________________________________________________
__________________________________________________________________________________________________
h
Please contact Elbe USA for further information and design assistance
__________________________________________________________________________________________________
Elbe & Sohn, Inc.
South haven, MI
Plant Operations
and Sales
Industrial
Off-highway
Mechanical Engineering
Distribution
1875 Dewey Lane
South Haven, MI
Tel: 269-637-7999
Fax: 269-637-2254
[email protected]
Applications in:
Pulp and Paper
Steel / Metals Production
On & Off Highway Vehicles
Rubber Processing
Mobile Equipment
Oil Field Machinery
Mining
Forestry
Dynamometers
Test Stands
Pumping Systems
Printing
Packaging
Material Handling