Use a School of Fishbones to analyze and resolve process issues Grace L. Duffy, LSSMBB, CMQ/OE Quality Management Division Objectives • Apply a recognized process tool in innovative ways to guide analysis and resolution • Engage in risk management dialog relative to potential process solutions • Discuss additional applications for the School of Fishbones October 30 and 31, 2014 Orlando, Florida A School of Fishbones • • • • • Cause and Effect Diagram Force and Effect Chart Solution and Effect Diagram Cause and Effect Diagram with C/N/X* Success and Effect Diagram Duffy, Grace L; Modular Kaizen; Continuous and Breakthrough Improvement, Quality Press, Milwaukee, WI, 2014 * Robert A. Cartia, At Your Fingertips; Combining cause and effect diagrams and check sheets aids problem-solving efforts, Quality Progress, March 2014. October 30 and 31, 2014 Orlando, Florida Cause and Effect Diagram • Displays the factors that are thought to affect a particular output or outcome in a system • Also known as an Ishikawa Diagram or Fishbone The diagram helps show the relationship of the parts (and subparts) to the whole by: • Determining the factors that cause a positive or negative outcome (or effect) • Focusing on a specific issue without resorting to complaints and irrelevant discussion • Determining the root causes of a given effect • Identifying areas where there is a lack of data October 30 and 31, 2014 Orlando, Florida Cause and effect diagram for customer confusion in reception area. October 30 and 31, 2014 Orlando, Florida Force and Effect Chart • Is designed to identify barriers to agreement among team members concerning a specific situation. • It combines features of the cause and effect diagram with the dialogue of a force field analysis • Using the traditional “fishbone” structure, the right side of the header bone identifies barriers to attaining the desired effect, while associated left side entries describe possible solutions to minimize the barrier identified on the right hand side of the “bone.” Duffy, Grace L; Modular Kaizen; Continuous and Breakthrough Improvement, Quality Press, Milwaukee, WI, 2014 October 30 and 31, 2014 Orlando, Florida Force Field Analysis Figure 1 Force Field Analysis Diagram Issue: Meetings starting late Ideal state: + Driving forces Use time effectively. Help plan other activities. Value all members equally. Publish agenda. To start meetings on time Restraining forces - Changing priorities. Overcommitted schedules. Low team morale. Lack of meeting notice. October 30 and 31, 2014 Orlando, Florida Force and effect chart: positive and restraining forces for customer confusion in reception area. H = High M = Medium L = Low October 30 and 31, 2014 Orlando, Florida Solution and Effect Diagram • A derivative of the cause and effect diagram • Analysis is now focused on a solution rather than the cause • The Solution and Effect Diagram is useful when a problem solving team needs to consider the complexity of a proposed outcome and take an objective look at all the contributing factors. • Use of the structured fishbone leads participants to consider both the primary and secondary solutions to a problem by delving into the details in more depth. October 30 and 31, 2014 Orlando, Florida Cause Solution How? How? How? Why? How? Why? Why? Why? How? Effect Solution Why? Effect Solution Cause S = Solution Category Cause C = Cause Category Relating the Solution and Effect Diagram to the Cause and Effect Diagram Bialek, Ron, Duffy, Grace L., Moran, John W.; The Public Health Quality Improvement Handbook, ASQ Quality Press, Milwaukee, WI, 2009. Pp. 185 187 October 30 and 31, 2014 Orlando, Florida Expanded example of high-priority force and effect diagram using the 5 Whys technique Why 1 Methods Machine Sign in and screening processes not defined Lengthy sign in and screening process (H) No commitment to process improvement Why 2 Senior management unaware of benefit of proc. imp. No process improvement training Poor lighting (M) Why 3 Increase lighting Senior management Why 4 not introduced to proc imp Customer confusion in company reception area Provide facility directory and training to reception staff and backup Fix equipment Quality manager has Why 5 not scheduled exec briefing Receptionist not knowledgeable of office locations (H) All entrants to reception area are quickly and clearly directed to destination Correct signage Rebalance existing assets Personnel Security screening equipment not reliable (H) Signage incorrect (H) Budget frozen (H) Materials October 30 and 31, 2014 Orlando, Florida Solution and effect diagram showing use of 5 Hows for high-priority action. October 30 and 31, 2014 Orlando, Florida Typical Solution and Effect Categories – – – – – – – 4 M’s – Manpower, Materials, Methods, Machinery People Policies Equipment Life style Environment Etc as appropriate to the situation under analysis October 30 and 31, 2014 Orlando, Florida Cause and Effect Diagram with C/N/X C = Control factor N = Noise factor X = Experimental factor Robert A. Cartia, At Your Fingertips; Combining cause and effect diagrams and check sheets aids problem-solving efforts, Quality Progress, March 2014. October 30 and 31, 2014 Orlando, Florida Cause and Effect check sheet example Test bulb process Machine causes: Lighting FAQs 1. 2. 3. 4. 5. 6. Put on protective gloves, eyewear Remove fixture cover Reseat or clean off bulb Replace bulb if burned out Replace fixture cover Test for proper function Machine causes: Lighting 1. 2. 3. 4. Test bulb Test starter for fluorescent Clean fixture Reposition fixture for better exposure Robert A. Cartia, At Your Fingertips; Combining cause and effect diagrams and check sheets aids problemsolving efforts, Quality Progress, March 2014. Clean fixture process 1. 2. 3. 4. 5. 6. 7. 8. Put on protective gloves, eyewear Turn off fixture Remove fixture cover Remove dirt, etc. from fixture Clean off bulb(s) Clean fixture cover Replace fixture cover Test fixture for proper function and October 30 and 31, 2014 increased lighting Orlando, Florida Success and Effect Diagram • A quality improvement tool used to analyze a successful process • Use the Success and Effect Diagram to understand successful processes as insight into improving other processes. • When the Success and Effect Diagram is finished, the next step is to decide what few “What’s” to expand upon to support the team in future improvement efforts. This is a case of playing to your strengths. October 30 and 31, 2014 Orlando, Florida Success and effect diagram: top-level correspondence project. Methods: Wide and open communication channels Machines: Document mgt system in place For face to face, written and electronic documents Same software as executive office Organization and beyond Required release updates and features installed Strong partnerships Documents to executive office reliable and timely Confidence to try additional quality projects Docs are on-time, accurate, and consistent with applicable policy “5” WHATS Expectations set for deadlines and policy requirements Strengthen relationship with Senate and WH staff More face to face contact Roles and targets clear Formal document preparation manual in place Materials: Strong level of trust Top level correspondence project Basic QI knowledge in practice Able to apply QI tools to new situations People: Strong internal team October 30 and 31, 2014 Orlando, Florida School of Fishbones provides better focus Cause and Effect Force & Effect Solution and Effect C & E Check Sheet Success and Effect Sustainability October 30 and 31, 2014 Orlando, Florida DISCUSSION AND CLOSE [email protected] Cell: +1 (352) 406-8262 October 30 and 31, 2014 Orlando, Florida October 30 and 31, 2014 Orlando, Florida
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