VOLUME 63 OCTOBER / NOVEMBER 2014 7 NO. Vessels highlighted Karina Shabab Oman II The vision of George Galloway Business Development Director, The Well Academy Special Offshore & Offshore Energy 2014 FIRST HYBRID PROPELLED FSIV2000 OF SHIPYARD DE HOOP EXCEEDS EXPECTATIONS © Reprinted from Maritime by Holland Magazine, No. 7 October/November 2014, www.maritimeholland.com. Publisher: Navingo BV, www.navingo.com Builder Shipyard De Hoop, Lobith, the Netherlands Principal particulars Length o.a. Length bpp. Length wl. Beam mld. Depth mld. Draught design Speed trail Passenger & cargo capacities Deadweight (T = 4.5m) Deck area Passengers (seated) Crew Tank capacities Fuel oil Optional increase to Fresh water, potable 55.17 m 49.81 m 50.51 m 9.00 m 4.50 m 3.10 m 21.3 kn 210 t 200 m2 100 persons 8 persons 40 m3 200 m3 5 m3 Around the turn of the year 2012 and early 2013 Shipyard De Hoop signed a contract for the construction of seven Fast Supply Intervention Vessels (FSIVs) with yard numbers 453 to 459. Exactly on schedule, on March 5th and 7th 2014, a double celebration with the successful launching of the first two hybrid propelled FSIVs (YN 455 & 456) was performed in respectively Rotterdam and Waterhuizen, the Netherlands. The sea trails on the first FSIV, mv Karina, were conducted during the first week of July 2014 and the results of the tests exceeded expectations. After a short period following the sea trails, the last items were completed. The delivery schedule of the seven FSIVs has an extremely short lead time: with the first two vessels just completed, the delivery of the other five vessels is spread over the last quarter of 2014 and the first quarter of 2015. The outfitting and commissioning of the vessels will be split between the two De Hoop locations. The hulls of YN453, YN455, YN 357 and YN459 were built in Rotterdam at the CSR facility, whilst the steel plates and profiles have been delivered by De Boer Staal from Uitgeest, the Netherlands. The outfitting of these four vessels will be performed at De Hoop, Lobith. The remaining hulls YN454, YN456 and YN458 were produced at the Pattje yard in Waterhuizen and will later be outfitted at De Hoop, Foxhol. The vessels are powered by a unique hybrid diesel-direct/dieselelectric system and designed to meet stringent environmental control. The general concept and design Typical for this De Hoop design, the FSIV2000, is the performance focus on 'speed keeping' instead of 'top speed'. Where other FSVs and FSIVs have a higher top speed that collapses as soon as they take on cargo weight, the full-displacement De Hoop design maintains its speed independent of draught or cargo weight. The power-resistance curve, analysed post sea trails, demonstrates the high efficiency and increased 'bite' of the applied 'high-torque/large diameter/low rpm' propellers. One consideration in using two instead of more (smaller) propellers was the increased resistance of the number of appendages under water versus the efficient blade area. Another aspect was the relative stability of the momentum of these propellers and their independence of draught and cargo weight on board. Water jets were also considered to be unsuitable as their efficiency only reaches its full potential at speeds above approximately 40 knots. Furthermore, the multi-chine all-steel hull of Karina is optimised for fuel efficient operations during both transit and DP modes. The vessel is powered by a sophisticated hybrid dieseldirect/diesel-electric system, which makes it very environmentally friendly from the outset. The steel hull construction is built according Det Norske Veritas Germanischer Lloyd's High Speed Craft (HSC) rules. To obtain a highstrength lightweight hull the builders used High Tensile Steel in combination with sophisticated construction techniques. However, there were a number of other considerations in constructing the ship entirely from steel. The first considerations were based on the simple facts that steel costs less than aluminium and is easier to repair, requiring less advanced equipment and techniques. Other advantages of steel are its resistance to impacts and its versatility, making the vessel suitable to be further customised for example for fire-fighting purposes. An additional advantage, in a world where terrorism and piracy are ever present, could be that steel is relatively easier to be made bulletproof. That is . . . to a certain extent. The small entrance angles of the waterlines and the 'long' bowlines have the additional advantage of improved seagoing characteristics and thus less speed loss in more challenging sea states. Even at a speed of 20 knots the accelerations remain well within the comfort levels, while the extended flaired upper bow profile reduces the amount of green water and makes for a dryer ship. This Hybrid propulsion configuration resulted in an impressive reduction in fuel consumption: compared to many other modern FSVs and FSIVs of fellow MARITIME BY HOLLAND MAGAZINE OCTOBER / NOVEMBER 2014 PAGE 043 MARITIME BY HOLLAND MAGAZINE OCTOBER / NOVEMBER 2014 PAGE 042 KARINA propelled configuration'' shipyards as much as 40% less fuel consumption is achieved. Further fuel savings in the hull shape are achieved by applying a bulbous bow and the (optional) Hull Vane. The Hull Vane, developed by Van Oossanen Naval Architects, consists of a fixed foil positioned below the hull behind the rudders, fitted by means of struts. For this FSIV a further reduction in power consumption, ranging from 11 per cent to 15 per cent depending on the speed, can be achieved. At higher speeds and increasing wave heights is where the advantages of the Hull Vane come into play. An additional pleasing characteristic of the Hull Vane is the stabilising effect in head seas, due to the inhibitory influence of the foil to the vertical motion: thus reducing heave and pitch. By applying both the hybrid propulsion system and the Hull Vane, De Hoop generated a vessel which, at optimal speed, only requires about half the fuel capacity of other FSIVs in the market. Cargo facilities The FSIV2000 is developed for the combined transport of deck cargo and passengers to offshore oil fields. The vessel boasts a 200 square metres aft main deck, which has the capacity to carry up to 200 tons cargo. This deck mounted cargo is well protected by the forward superstructure, high Ergonomically designed consoles provide a good view of the instruments and ease of operation freeboard and side funnels. A second cargo area of 40 square meters, located forward of the accommodation, is protected to a certain extend by a 'cage-structure', consisting of a high bulwarks/coaming construction and two strong longitudinal tubes at a higher level between the structure and the bow. Fittings and lashing points for sea fastening one 20 feet container are provided on the foredeck. The hold, between aft peak and engine room, can carry stores, spare parts or equipment, which can be loaded and unloaded through a flush deck hatch. For the transport of liquid cargo, the yard also offers a variety of options for below-decks tank configurations. Karina is merely one example of the available cargo Two Caterpillar diesel engines are connected directly or indirectly to the propellers configurations and models for this FSIV, ranging in deadweight capacity from 200 up to 400 tons. Passengers and crew Below deck, in the hull compartment forward of the engine room, is where we find the crew's accommodation, consisting of four cabins with two berths each. The interior of the cabins is designed to the current standards in the 24/7 offshore industry and access to internet, radio and television is provided. All cabins have individually controlled air-conditioning and adjoining private bathrooms. To the aft of this compartment are the crew's combined pantry and mess/dayroom, as well as a provision storage room. The superstructure itself comprises of two levels: main deck and wheelhouse deck. It is positioned a quarter of the ship's length behind the bow, where the acceleration levels are at their lowest. The lower superstructure level (on main deck) is fully dedicated to the passengers and is outfitted with 100 luxury seats, ample luggage storage, toilets and a selfservice buffet. 'On-demand' music and video entertainment facilities are provided for each passenger in the style of an aircraft businessclass cabin. Although Karina provides 100 square metres of day accommodation for passengers, alternatively De Hoop offers an accommodation format with passenger cabins instead of chairs. This twin-deck passenger accommodation option provides 'overnight' berths for sixteen people. On the bridge deck ergonomically designed consoles provide a good view of the instruments and ease of operation of all equipment. The wheelhouse windows are specially designed to The complete anchor and mooring assembly is delivered by Machine- & Lierenfabriek Kraaijeveld from Sliedrecht. The anchors are provided by Wortelboer from Rotterdam. Engine room and propulsion Karina has a fully hybrid propulsion system, which drives the vessel in diesel-electric mode at low(er) speeds and in diesel-direct mode at high(er) speeds. Power is generated by two Caterpillar 3516 diesel engines of 2,350kW at 1,800 rpm each, which are connected directly or indirectly to two fixed-pitch large diameter propellers as is required. This versatility ensures fuel consumption is reduced to a minimum, while 'speed-keeping' is guaranteed whatever the draught or cargo weight. The interior of the cabins is designed to the current standards in the 24/7 offshore industry provide optimal 360 degree visibility. Whilst the front and side windows are half-height, the aft windows are full height, providing good visibility on cargo loading or unloading activities when on DP. The bridge itself features a central navigation island with two consoles on either side separated by a corridor through which the helmsman's seat can move on rails. The Karina is equipped with a comprehensive navigation and communication package, supplied by Alphatron Marine. On both sides of the open deck aft of the accommodation are the engine room ventilation casings. The life rafts are to be found in dedicated cradles forward on wheelhouse deck. Outside on B deck (wheelhouse deck) is the Man-Overboard-Boat (MOB) complete with its dedicated davit installation on portside. With this technically advanced ship, Shipyard De Hoop's knowledge and experience in luxury cruise vessels is reflected in the high standard of accommodation outfit. This includes low noise and vibration levels to provide everybody on board with an exceedingly high level of comfort. As a result of the design of the vessel and its propulsion configuration, in combination with a sophisticated insulation system, none of the accommodation exceeds a sound levels of 58dB(A) at full speed. ''Focus on 'speedkeeping' instead of 'top-speed''' Anchoring and mooring equipment Anchoring and mooring equipment is provided as is required by authorities. The semi-sheltered foredeck features a bow anchor, controlled by an electro-hydraulic anchor winch with a steel wire storage drum. The layout of the forward anchor equipment is also provided with a windlass on portside for handling mooring ropes. Furthermore, to the deck sides are two bollards, one on each side, for mooring purposes. On the main cargo deck on either side are two more bollards: one of which is just aft of amidships, whilst the other is aft near the stern and integrated in the bulwark, for mooring purposes. The anchor is a super high holding power Pool TW anchor of 185 kilogrammes capacity. At low speed and during manoeuvring, only the portside diesel engine will be used to drive a generator. The generator, in turn, delivers power, via a DC-bus switchboard, to two electric motors. These e-motors are coupled to the gearboxes that each drive a propeller shaft. Hence, in this 'low-speed'-mode with both diesels disengaged from the gearbox, the two high-torque propellers are electrically driven. In this mode the starboard engine is completely shut down, providing fuel savings at low speed up to approximately twelve to 13 knots and when in Dynamic Positioning mode. For this reason, the maximum speed in diesel-electric mode is restricted to 13 knots. To achieve this speed, a mere 410 kW of power is required, which is reflected in a fuel consumption of less than 150 litres per hour. At higher speed, both Caterpillars will engage with the gearboxes to provide their power directly to the two propellers. In this 'highspeed'- or 'diesel-direct'-mode, the two propellers are capable of producing up to 3.7 mW The lower superstructure level, fully dedicated to the passengers, is outfitted with luxury ScheGro seats MARITIME BY HOLLAND MAGAZINE OCTOBER / NOVEMBER 2014 PAGE 045 MARITIME BY HOLLAND MAGAZINE OCTOBER / NOVEMBER 2014 PAGE 045 MARITIME BY HOLLAND MAGAZINE OCTOBER / NOVEMBER 2014 PAGE 044 ''Unique hybrid with 200 metric tons payload in total. This allows the FSIV to realise a maximum speed of 21.3 knots with these particular propellers. As an option for this type of vessel, De Hoop also offer a configuration with 'fast' (high rpm) propellers, providing a maximum speed of over 25 knots. However, in this configuration, the additional speed slightly reduces the 'speed keeping'-qualities of the vessel. When going from lower speed to full-throttle the smart power-management system automatically switches from diesel-electric to diesel-direct mode, resulting in rapid acceleration. The side funnels on either side of the cargo deck house the wet exhaust lines of the diesel engines that go overboard above main deck. The harbour generator set, a Caterpillar C4.4 of 99kW, is located in the engine room to starboard side. The tunnel bow thruster, a fixed pitch Veth VT-150 unit driven by an electric motor of 135 kW, completes the propulsion system. Basically having a DP1 notation, this hybrid propulsion configuration offers the optional advantage of an easy upgrade to DP2. Evidence provided Following successful trail runs, the De Hoop concept of two high-torque propellers with a larger diameter under a multi-chine hull must As the design of the FSIV allows for lifitng it with a crane, docking has become almost obsolete be acknowledged as a proven configuration. Achieving what theoretically was believed impossible with this type of hull, being reduced hull resistance, low bow wave crest and the 'speed-keeping' characteristics, their colleagues in the industry must look upon the De Hoop designers with a new respect. Tom Oomkens Subcontractors and suppliers of equipment fitted on board the Karina - YN 455 Alphatron Marine, Rotterdam AMW-Marine, Hendrik-Ido-Ambacht Anchor Insurance Rotterdam, Rotterdam Axces, Tholen Chemetall, Oss Datema Nautical Safety, Delfzijl Boer Staal, De, Uitgeest De Vries Piping & Construction, Krimpen aan den IJssel Delade, Doetinchem Det Norske Veritas Germanischer Lloyd, (DNV-GL), Rotterdam ECC, Ede Econosto Nederland, Rotterdam Technology, Kolham Facet International, Almere Famos, Gdansk, Poland Gevier Dales, Doetinchem Heinen & Hopmann, Bunschoten-Spakenburg Intercontrol, Arnhem Jac de Vries Gesta, Middenbeemster Jan de Witt, Bussum Kieboom, Werkendam Kraaijeveld C, Machine- & Lierenfabriek, Sliedrecht Kroeze Maritiem, Delfgauw LiteCore, Aars, Denmark Metos, Ruurlo Minimax, Almere NRF, Mill Pharos Engineering, Vlissingen Pon Power, Papendrecht Poseidon, Barendrecht Reikon, Spijkenisse Reintjes Benelux, Antwerp, Belgium Rietveld Hydraulics, Sprang-Capelle Roelofs, Nijverdal Rubber Design, Heerjansdam Schegro, Zwijndrecht S.I.N., Oranjewoud Temaro, Rotterdam TOP Training, Boskoop Trinoxx, Hardinxveld-Giessendam VDI Isolatie, Ridderkerk Verhagen IT Group, Lobith Veth Propulsion, Papendrecht Viking Life-Saving Equipment, Zwijndrecht Winel, Rotterdam Winteb, Winschoten Wortelboer, Rotterdam : nautical navigation and communication equipment; thruster controls : propellers : building insurance : exhaust silencer : anodes : safety plan; life saving equipment; fire fighting equipment : steel plates and profiles : piping installations : cabinetry : classification : preservation work : valves : electrical installation; electro motors : bilge water separator : doors incl. locks : sanitary systems; bathrooms : HVAC : volume and flow gauges : boiler : ceilings : helmsman's seats : anchor winch : mud box : interior and steel panelling : galley equipment : FM 200 system : coolers : hull construction drawings : Caterpillar main engine : propulsion and steering systems : Azcue pumps and Ueberall UV sterilizer : Reintjes reduction gearbox : hydraulic piping for steering gear : st.st. railing work : flexible suspensions : passenger seats : propellor shaft system : sun blinds : SOPEP manual : modular interior bulkheads; floors; welded window frames : delivery and installation of insulation materials : satcom and internet : bow thrusters; Z-drives : life rafts : flame arrestors : air pipe heads : bow anchor and steel anchor wire
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