p N de ro EW d du to ct ra s ng e ad Heating & Renewables Products Guide Issue 3 Boiler Condensate Removal Pumps - Soakaway - Condensate Bypass Valve ASHP Mounting Brackets - ASHP Flexible Hose - ASHP Protective Guards Pump House Glaisdale Drive East Nottingham NG8 4LY Tel: 0115 900 5858 www.pumphousepumps.com [email protected] Delivering more than just pumps! Introduction Pump House have been supplying products into the HVAC sector since 2000. Specialising in condensate pumps, renewable solutions and associated accessories. With exceptional customer focus, product understanding and products available ex stock, we are pleased to present a catalogue containing renewable and heating products to provide outstanding benefits to Engineers. Left - Dave Bass (MD) Right - Paul Greengrass (Heating Manager) • Section 1 - Boiler Condensate Solutions With the changes to the building regulations in 2005, condensing boilers are now forming circa. 99% of the domestic boiler volumes installed in the UK. Pump House have spent the past seven years engaging with installers and manufacturers to understand the challenges and provide affordable solutions. Subsequently our design teams and experienced sales staff have delivered a range of boiler condensate removal systems, soakaway, neutralisers and solutions to overcome freezing condensate pipes. • Section 2 - Renewable Solutions The Air Source Heat Pump (ASHP) market is new and growing rapidly. Heat pumps are predominantly domestic and tend to be located in exposed areas to the side or rear of homes and have a tendency for accidental damage. With the cost of an ASHP being high, it is important to support and protect these units. If the ASHP should fail or suffer vandalism it can result in a substantial repair cost and a complete loss of heating / hot water to the homeowner. Pump House stock a range of guards, wall mounting brackets, trays, support solutions, hose insulation and trunking to suit all of the requirements and sizes of an ASHP units. • Section 3 - Maintenance, Tools & Accessories A regular cleaning and maintenance programme is essential for the efficient running and cost effective operation of an ASHP. This provides improved indoor heat levels over the lifespan of the equipment which naturally saves the owner money. Other accessories listed help with the day to day requirements of a Heating Engineer. www.pumphousepumps.com 2 Contents Page Introduction 2 Contents 3 SECTION 1 - BOILER CONDENSATE SOLUTIONS Boiler Buoy - Condensate Bypass Valve 4 Boiler Condensate Removal Pump - 2 Litre - VCMA-20STA 5 Boiler Condensate Removal Pump - 2 Litre - NXT Gen VCMX-20STA NEW 6 Boiler Condensate Removal Pump - 0.8 Litre - PH-0.8LC with Cover / 0.8 Litre - PH-0.8L-HL High Lift NEW 7 Pressure Relief & Boiler Condensate Removal Pump - 3.8 Litre - PH-3.8L-HW 8 Temperature & Pressure Relief Removal Pump - 5 Litre - PH-5L-HW 9 Commercial Neutraliser - 20 Litre - 30 Litre with Pump NEW 10 Soakaway 11 Pump Accessories 12 SECTION 2 – RENEWABLE SOLUTIONS Air Source Heat Pump Floor Mounting - flexi Lite Slab & Foot Kit 13 Equipment Mounting - flexi Foot with Strut & flexi Fix Pack 14 Equipment Mounting - flexi Foot Universal & NEW Fix Clamp 15 Air Source Heat Pump - Mounting Brackets 16 Air Source Heat Pump - Condensate Collection Tray & Accessories 17 Air Source Heat Pump & Biomass Boiler - Flexible Hose & Accessories NEW 18 Air Source Heat Pump & Biomass Boiler - Through Wall Insulation Sleeve Kit NEW 19 Air Source Heat Pump & Biomass Boiler - External Trunking NEW 20 Equipment Mounting - EVA Pads / Ultralite Pad / Strips 21 Air Source Heat Pump - Protective Guards NEW 22 Air Source Heat Pump - Wooden Guard / ASHP Soakaway NEW 23 Equipment Mounting - flexi Frames BASE / EXTENDER 24 Equipment Mounting - flexi Frames BASE / EXTENDER 25 Equipment Mounting - flexi H-Frame 26 SECTION 3 - MAINTENANCE, TOOLS & ACCESSORIES Tools & Accessories - Gallo Gun / Inspection Mirrors 27 Cleaning & Maintenance - Pro-Universal™ 28 Cleaning & Maintenance - Aerosols / Sprayers NEW 29 Portable Air Conditioners - Cooling / Cooling & Heating 30 Other Literature 31 Tel: 0115 900 5858 / [email protected] 3 Boiler Buoy - Condensate Bypass Valve BOILER BU Y CONDENSATE BYPASS VALVE Cutting a condensate pipe due to freezing has become commonplace over winter periods. The BB-1 Boiler Buoy condensate bypass valve is a solution that has been designed to be fitted during install, emergency call outs or whilst performing annual service visits. A RED float which when visible, indicates that the condensate pipe has a blockage or may be frozen. The built in tap allows the householder to drain the condensate away safely and ensures heating of the property can be maintained. • • • • Low Cost Solution to Freezing Condensate. Includes 1.5m of 9.5mm hose. Simple and Easy to use. Suitable for 22mm pipe. Part Code Description Height Diameter Outlet Hose Length BB-1 Boiler Buoy - Condensate Bypass Valve 115mm 29mm 9.5mm 1.5m www.pumphousepumps.com 4 Boiler Condensate Removal Pump - 2 Litre Fully automatic condensate tank pump manufactured from ABS plastic and stainless steel. VCMA-20STA Suitable for boilers up to 200kW with max condensate of 2.8pH. This pump comes supplied with 6m of (3/8") 9.5mm hose and an adapter for 22mm overflow pipes. This pump incorporates a check valve to prevent condensate flowing back into the pump and odours escaping from drain pipes. • • • • • • • • 750ml pump cycle at 7.4 psi. Typically 30 secs run time 4-5 times per day. Max Flow 294 l/h. Max Head 4.3m. Outlet (3/8") 9.5mm. Suitable for 2.8pH boiler condensate. 6 metres of 3/8" ID flexible drain hose. High-level safety switch. Part Code VCMA-20STA Description Boiler Condensate Removal Pump - 2L Max. Flow Max. Discharge Lift Tank Capacity High Level Switch Weight 294 LPH 4.3m 1.9 Ltrs Volt Free 2.4kg Height Length Width On Level Off Level 178mm 288mm 127mm 61mm 32mm Tel: 0115 900 5858 / [email protected] 5 Boiler Condensate Removal Pump 2 Litre NEW Fully automatic condensate tank pump manufactured from ABS plastic and stainless steel. VCMX-20STA Suitable for boilers up to 120kW with max condensate of 2.8pH. This pump comes supplied with 6m of (3/8") 9.5mm hose and an adapter for 22mm overflow pipes. This pump incorporates a quick release quarter turn check valve to prevent condensate flowing back into the pump and odours escaping from drain pipes. • • • • • • • • Part Code VCMX-20STA Description Boiler Condensate Removal Pump - 2L 350ml pump cycle. Max Flow 284 l/h. Max Head 4.8m. Outlet (3/8") 9.5mm. Suitable for 2.8pH boiler condensate. 6 metres of 3/8" ID flexible drain hose. Quick release 1/4 turn non return valve. High-level safety switch. Max. Flow Max. Discharge Lift Tank Capacity High Level Switch Weight 284 LPH 4.8m 1.9 Ltrs Volt Free 1.9kg Height Length Width On Level Off Level 165mm 260mm 122mm 42mm 27.5mm www.pumphousepumps.com 6 NEW Boiler Condensate Removal Pump 0.8 Litre This is one of our quietest and smallest boiler condensate removal pumps, supplied with a convenient cover to provide a professional finish for installations directly below the boiler. PH-0.8LC This compact, ultra low noise pump is ideal where sound levels and restricted space are an issue. • • • • • • • Suitable for 2.8pH boiler condensate. High-level safety switch. 6 metres of 3/8" ID flexible drain hose. Adapter for 22mm diameter waste pipes. Max flow 150l/h / Max head 3m. Outlet (3/8") 9.5mm. Decibel rating 38 dB(A). Part Code PH-0.8LC Description Boiler Condensate Pump with Cover 0.8L Max. Flow Max. Discharge Lift Tank Capacity High Level Switch Weight 150 LPH 3m 0.8 Ltrs Volt Free 1.6kg Height Length Width On Level Off Level 128mm 185mm 86mm 60mm The PH-0.8L HL incorporates a thermal overload protection and a high-level float / safety switch. Suitable for 2.8pH condensate. • • • • • • 12mm PH-0.8L-HL High discharge head of 5.6m / 300ml pump cycle. 6 metres of 3/8" ID flexible drain hose. Adapter for 22mm diameter waste pipes. Outlet (3/8") 9.5mm. Quality design & engineered product. Quiet operation. Part Code PH-0.8L-HL Description Boiler Condensate Pump 0.8L Max. Flow Max. Discharge Lift Tank Capacity High Level Switch Weight 270 LPH 5.6m 0.8 Ltrs Volt Free 1.95kg Height Length Width On Level Off Level 122mm 220mm 134mm 25.5mm 13.5mm Tel: 0115 900 5858 / [email protected] 7 Pressure Relief & Boiler Condensate Removal Pump - 3.8 Litre 100ºc PH-3.8L-HW temperature The Pump House PH-3.8L-HW pressure relief & boiler condensate removal pump is designed to take high temperature pressure relief from domestic boilers up to 42kW. With a 3.8 litre tank, this pump is constructed from a heat resistant plastic and can handle water temperatures up to 100˚C. This pump has thermal overload protection and a high level alarm switch / boiler interlock. 3/8"- 22mm adaptor included The check valve prevents condensate flowing back into the pump preventing odours escaping from drain pipes in a similar way to a ‘U’ bend. • Handles both pressure relief & boiler condensate. • Suitable for 2.8pH boiler condensate. • Suitable for commercial boilers upto 400kW for boiler condensate only. • 10 metres of 3/8" ID flexible drain hose. • Discharge volume 1.5 litres. • High-level safety switch. • Max Flow 312 l/h / Max Head 8m. • Outlet (3/8") 9.5mm. Part Code PH-3.8L-HW Description PRV & Boiler Condensate Pump Max. Flow Max. Discharge Lift Tank Capacity High Level Switch Weight 312 LPH 8m 3.8 Ltrs Volt Free 3.1kg Height Length Width On Level Off Level 249mm 325mm 160mm 57mm 19mm www.pumphousepumps.com 8 Temperature & Pressure Relief Removal Pump - 5 Litre The PH-5L-HW pump has a stainless steel tank and is designed to take high temperature and pressure relief from unvented & solar cylinders. PH-5L-HW 100ºc temperature With a 5 litre stainless steel tank, this pump handles water temperatures up to 100˚C. This pump incorporates thermal overload protection and a high level alarm switch. • • • • • • High-level safety switch. Max flow 1920 l/h. Max head 8m. Discharge rate volume 32 l/m. 15mm Copper Outlet. 15mm Non-Return Valve. Part Code PH-5L-HW Description Temperature & Pressure Relief Pump Max. Flow Max. Discharge Lift Tank Capacity High Level Switch Weight 1920 LPH 8m 5 Ltrs Volt Free 17kg Height Length Width On Level Off Level 350mm 260mm 190mm 252mm 197mm Tel: 0115 900 5858 / [email protected] 9 Commercial Neutraliser - 20 Litre & 30 Litre (with pump) NEW BCONDNEUT-20L The BCONDNEUT-20L is a 20 litre stainless steel neutraliser which handles condensate from boilers up to 600kW. Installing a neutraliser will reduce the impact of damage to existing boiler house concrete drainage gullies and allow for the condensate to be disposed of safely. The 30L version comes complete with a pump to provide a 5.9m lift and 900 LPH flow rate. • Tank Capacity - 20 litres. • Inlet / Outlet Size - 40mm. • Suitable for 2.8pH boiler condensate. Part Code Description Tank Capacity Height Length Width Inlet Outlet Weight BCONDNEUT-20L Commercial Neutraliser - 20L * 20 Litres 200mm 400mm 300mm 40mm 40mm 27kg * Modular & bespoke designs available for boilers over 600kW. For more information please call Pump House on 0115 900 5858 The BCONDNEUT-30L is a 30 litre stainless steel neutraliser which comes complete with a pump to provide a 5.9m lift and 900 LPH. BCONDNEUT-30L • • • • Tank Capacity - 30 litres. Inlet - 40mm. Outlet - 9.5mm. Suitable for 2.8pH boiler condensate. Part Code Description Tank Capacity Height Length Width Inlet Outlet Weight BCONDNEUT-30L Commercial Neutraliser & Pump * 30 Litres 200mm 550mm 305mm 40mm (3/8") 9.5mm 30kg * Modular & bespoke designs available for boilers over 600kW. For more information please call Pump House on 0115 900 5858 www.pumphousepumps.com 10 Soakaway Where a suitable gravity point is not available the Soakaway should be used in conjunction with 10mm lime chippings. SOAKAWAY Compatible with the following pipe sizes: • 22mm (3/4") Overflow. • 32mm (1-1/4"). • 40mm (1-1/2"). 1. Dig hole (min depth) 400mm x 300mm diameter, at least 500mm from the wall. 2. Fill the bottom of the hole with 100mm depth of lime chippings. 3. Insert soakaway tube with lower drain holes facing away from the property. 4. Fill the remaining part of the hole & tube with lime chippings. 5. Feed the pipework either into the top or through the side of the soak away. Part Code Description Height Diameter Outlet Inlet SOAK 1 Soakaway 300mm 110mm 22 / 32 / 40mm 22 / 32 / 40mm Tel: 0115 900 5858 / [email protected] 11 Pump Accessories Pump House supply a range of ancillary products to help with the installation of boiler condensate solutions. INSULATED CLEAR HOSE CLEAR BRAIDED DRAIN HOSE DRAIN ADAPTOR 22 mm - 3/8" AUDIBLE ALARM HOSE CONNECTORS HOSE CLAMPS PIPE ADAPTOR SELF SEALING 1/4" - 3/8" Part Code Description RVT-3/8 Clear Braided Drain Hose x 30 m - 3/8" RVT-1/2 Clear Braided Drain Hose x 30 m - 1/2" RVT-3/8-INS Insulated Clear Drain Hose x 6 m - 3/8" 701-032 Hose Connector - Nylon - 3/8" 701-029 Hose Connector - Nylon - 1/2" 701-038 Hose "T" Connector - Nylon - 3/8" B-4H Hose Clamp - 3/16" - 5/16" (4.75 mm - 6.9 mm) B-6H Hose Clamp - 1/4" - 3/8" (6.35 mm - 9.5 mm) ADAP-1 Drain Adaptor - 22 mm to 3/8" Hose SV-Adaptor Pipe Adaptor - Self Sealing 1/4" - 3/8" Hose AUDIBLE ALARM Audible Alarm www.pumphousepumps.com 12 ASHP Floor Mounting - flexi Lite Slab & Foot Kit FLEXI LITE SLAB & FOOT KIT The flexi Lite Slab & Foot Kit is a low cost innovative solution for floor mounting air source heat pumps which avoids the high cost and time consuming method of casting a concrete slab. Our solution can be delivered to site with minimum ground work preparation. It can be assembled in minutes and provides an external fixing point with built in antivibration characteristics to suit all sizes and brands of domestic air source heat pumps. • • • • Low cost and rapid installation time. Easy to transport and locate. Safe Working Load 600kg. Simple steps to construct. Simple installation steps 1. Measure 50mm from each end and drill a 9mm hole through the foot. 5. Insert all four base plates through the lightweight slab. 2. Position the light weight slab in the required location of the ASHP unit. 6. Once all base plates are located reposition the lightweight slab. Part Code Description FF-UC3 3. Position both feet on the lightweight slab to match the pitch of ASHP feet. 4. Once positioned drill straight through the foot and into the lightweight slab. 8. Secure the feet with nuts & washers & position the spring nuts in the strut. 7. Place both feet the threads. 9. The Slab Foot Kit is complete and ready for the ASHP unit to be fitted. Length Width Height Weight Max. Load FLEXI LITE SLAB & FOOT KIT 1200mm 600mm 175mm 25.5kg 600kg FF-UC3-3 FLEXI LITE SLAB & FOOT KIT (3 feet) 1200mm 600mm 175mm 31kg 600kg FF-UC-PLATE-KIT FLEXI SLAB & FIXING PLATE KIT 1200mm 600mm 76mm 13kg 600kg Tel: 0115 900 5858 / [email protected] 13 Equipment Mounting - flexi Foot with Strut / flexi Fix Pack flexi Foot - with Strut These feet can be used to support small pipework, runs of cable tray or as an alternative to supporting outdoor condensing units, air source heat pumps and a variety of outdoor equipment. They can also be used to support both solar thermal and solar photovoltaic on flat roof installations. • Sizes: 250mm, 400mm, 600mm & 1000mm. • Made from heavy duty recycled rubber. • 21mm x 41mm galvanised steel strut is supplied bonded to the rubber. • Drain slots moulded to underside of foot. Part Code Description Length Width Height Weight Max. Load FF-250-S FLEXI FOOT – 250mm Strut 250mm 185mm 100mm 2.8kg 175kg FF-400-S FLEXI FOOT – 400mm Strut 400mm 185mm 100mm 4.6kg 280kg FF-600-S FLEXI FOOT – 600mm Strut 600mm 185mm 100mm 7.6kg 420kg FF-1000-S FLEXI FOOT – 1000mm Strut 1000mm 185mm 100mm 12.0kg 700kg Part Code Description Length Width Height Weight Max. Load FF-600-S-KIT 2 x 600mm Flexi Foot and fixings 600mm 185mm 100mm 15.2kg 840kg FF-1000-S-KIT 2 x 1000mm Flexi Foot and fixings 1000mm 185mm 100mm 24kg 1400kg flexi Fix Pack flexi Fix Pack 2 To compliment our range of flexi feet we have created two versions of fix packs in either spring nut or T bolt. The packs contain bolts, nuts and washes for the installation of a pair of feet for a single ASHP installation. • Flexi Fix Pack safely secure any ASHP to our family of flexi foot with strut. Part Code Description FF-FIX PACK Components with spring bolts to secure an outdoor AC Unit / ASHP - For 2 Flexi Foot FF-FIX 2 Components with T-bolts to secure outdoor AC Units / ASHP - For 2 Flexi Foot www.pumphousepumps.com 14 NEW Equipment Mounting - flexi Foot Universal & Fix Clamp FLEXI FOOT UNIVERSAL The flexi foot universal has three M10 inserts offering flexibility to support small pipework, runs of cable tray, air source heat pumps and a variety of outdoor equipment. The installer is free to bolt their own strut of various lengths to suit any installation from 500mm to 3000mm in length. These can be used to support both solar thermal and solar photovoltaic on flat roof installations. • • • • One size - 250mm. Made from heavy duty recycled rubber. Three M10 inserts set into the mould. Drain slots moulded to underside of foot. Part Code Description Length Width Height Weight Max. Load* FF-250-UNI FLEXI FOOT – 250mm Strut Universal 250mm 185mm 100mm 2.8kg 125kg * Threaded inserts have a maximum load of 25kg per insert. FIX CLAMP The fix clamp is used to add additional stability, particularly with twin fan units. The fix clamp can be secured to the floor with anchor bolts. • One size. • Three 10mm fixing holes. • Suitable for all sizes of Flexi Feet. Part Code Description Length Width Height FF-FIXCLAMP FIX CLAMP 240mm 50mm 103mm Tel: 0115 900 5858 / [email protected] 15 ASHP - Mounting Brackets Type 1 - Brackets without Crossbar The Type 1 brackets have an upright that mount directly to the wall via the six shell anchor bolts provided, maximising the rigidity of the installation. • Available with extra long arms (up to 1m) for larger units. Safe Working Load Crossbar Upright Support Arm Type 1 Bracket – Extra Large 250kg N/A 550mm 660mm Type 1 Bracket – Extra Extra Large 250kg N/A 550mm 1000mm Part Code Description CBR1-XL CBR1-XXL All brackets have been tested to twice the safe working loads stated at an independant UK test facility. Type 2 - Brackets with Crossbar These flat-packed, self-assembly brackets provide a professional finish to the installation of wall mounted Air Source Heat Pumps. Type 2 brackets are supplied with a crossbar which incorporates an integrated spirit level, making installation easy. Once installed the uprights can be spaced exactly as required and the wall spacers can be adjusted to level the arms independently. Type 2 • Integrated spirit-level makes correct installation of the crossbar easy. • Uprights mount anywhere on crossbar enabling the arm span to be adjusted easily. • Complete with shell anchor bolts. • Wall-spacers can be adjusted to level arms independantly. • Safe working load - up to 250kg. Safe Working Load Crossbar Upright Support Arm Type 2 Bracket - Small 60kg 720mm 400mm 400mm CBR2-M Type 2 Bracket - Medium 90kg 900mm 500mm 500mm CBR2-L Type 2 Bracket - Large 140kg 1100mm 550mm 540mm CBR2-XL Type 2 Bracket – Extra Large 250kg 1050mm 550mm 660mm CBR2-XL-3A Type 2 Bracket - Extra Large (3 arms) 250kg 1050mm 550mm 660mm Part Code Description CBR2-S All brackets have been tested to twice the safe working loads stated at an independant UK test facility. www.pumphousepumps.com 16 ASHP - Condensate Collection Trays These metal trays are supplied in three sizes to accommodate most brands of domestic air source heat pumps. CCTM-800 All trays are supplied with fixing arms for mounting onto wall mounting brackets. All of the components receive an 8-phase epoxypolyester powder coating, with scratch resistant, textured finish in a colour to match most brands of domestic air source heat pumps. (tray shown mounted on wall bracket) • Concave profile ensures effective water drainage. • Recessed, surface-flush drain pipe adaptor minimizes standing water in the tray. • Three sizes to suit application. • 1/2" BSP male thread on drain outlet. Part Code Description Length Width CCTM-800 Heavy Duty Metal Tray – Small 800mm 400mm CCTM-1100 Heavy Duty Metal Tray – Medium 1100mm 400mm CCTM-1400 Heavy Duty Metal Tray - Large 1400mm 400mm Pump House anti vibration mounting bolts isolate vibration from the unit to the wall. AVMB-1 These bolts are available in a 4 pack complete with M8 nuts and washers to suit wall mounting brackets. Part Code Description AVMB-1 Anti Vibration Mounting Bolts x 4 pack Tel: 0115 900 5858 / [email protected] 17 ASHP & Biomass Boiler - Flexible Hose NEW The Pump House Flexible Hose is designed to meet the requirements of the MCS MIS 3005 installation specification to allow the flow and return pipe work to connect to a heat pump. The Flexible Hose helps to avoid any movement in the pipe work and allows for a smooth bend when connecting the flow and return to the heat pump and biomass boiler. FLEXIBLE HOSE 1" BSP Male The 28mm hose is sleeved within a stainless steel braid for added protection, available in female or male BSP (British Standard Pipe) at one end and 28mm compression fitting at the other. The Hose comes with 19mm thick weather proof, tough PVC coated insulation for UV stability and added robustness. 1" BSP Female • • • • • Stainless steel braided hose. Pre-Insulated with 19mm thick tough PVC coating. 1" male or female BSP thread fitting. 28mm compression fitting. Suitable for most ASHP and biomass boilers. Part Code Description Length Diameter FH-500-28-F ASHP Flexible Hose 500 500mm 28mm FH-750-28-F ASHP Flexible Hose 750 Female 750mm FH-750-28-M ASHP Flexible Hose 750 Male FH-1000-28-F ASHP Flexible Hose 1000 Fitting 1 Fitting 2 Insulation 1" FBSP 28mm Compression 19mm 28mm 1" FBSP 28mm Compression 19mm 750mm 28mm 1" MBSP 28mm Compression 19mm 1000mm 28mm 1" FBSP 28mm Compression 19mm Ancilliaries - Insulation & Adaptors Part Code Description Length Diameter Thickness ID FH-I-1000-28 PVC Coated Weather & Waterproof Insulation 1000 1000mm 66mm 19mm 28mm FH-I-1000-U Uncoated Weather & Waterproof Insulation 1000 1000mm 66mm 19mm 28mm FH-I-1000-35 PVC Coated Weather & Waterproof Insulation 1000 1000mm 73mm 19mm 35mm Part Code Description FH-ADAP-FFR FH-ADAP-FFC Compatibility Fitting 1 Fitting 2 Hose Reducer - 1" BSP (female) to 1-1/4" (female) FH-750-28-M (male) 1-1/4" (female) 1" (female) Hose Connector - 1" BSP (female) to 1" (female) FH-750-28-M (male) 1" (female) 1" (female) www.pumphousepumps.com 18 NEW ASHP & Biomass Boiler - Through Wall Insulation Kit Running pipework from an externally mounted air source heat pump or biomass boiler into a property requires the pipework to run through the exterior wall. TW-KIT The hot pipework will be affected by cold bridging and heat loss if it is not insulated correctly. The Pump House TW-Kit (Through Wall Insulation Kit) provides both thermal insulation within the wall complete with elbow section to cover the copper connection. To be used with standard 65mm core drill. • • • • • Avoids heat loss and improves efficiency. 190mm wall insulation with tough PVC coating. 2 x straight 320mm lengths. 2 x custom slit elbows. Suitable for both 22mm and 28mm pipe. Simple installation steps 1. Select a 65mm core drill. 2. 2. Drill Drill aa first 65mm andhole. second 65mm hole. Part Code Description TW-KIT Sleeved 19mm tough PVC coated insulation kit 3. Insert PVC sleeve insulation and recess to allow for elbow. 4. Fit the external elbow. Tel: 0115 900 5858 / [email protected] 19 ASHP & Biomass Boiler - External Trunking NEW TR-IC-140 TR-D-140 TR-CP-140 The NEW range of Pump House External Trunking will ensure that the pipework and insulation running from an air source heat pump is protected with a professional finish. The 140mm width of this trunking means that it will accommodate both the insulated flow and return pipework and any associated cabling. EASY TO INSTALL (The trunking has a bottom and top section) TR-WC-140 1. Fix the bottom section to the wall. 2. Insert the pipework insulation and any associated cabling. 3. Cover with the top section. MATERIAL TR-EC-140 TR-FB-140 Part Code • Made of high grade fade resistant PVC. • Provides protection from the elements, vandalism and pest damage. available in IVORY & BLACK Description Height Width Length TR-D-140-B Length of Trunking 90mm 140mm 2000mm TR-WC-140 TR-WC-140-B Wall Cover 90mm 140mm - TR-CP-140 TR-CP-140-B Straight Connector 90mm 140mm - TR-IC-140 TR-IC-140-B 90 Degree Internal Bend 90mm 140mm - TR-FB-140 TR-FB-140-B 90 Degree Flat Bend 90mm 140mm - TR-EC-140 TR-EC-140-B 90 Degree External Bend 90mm 140mm - IVORY BLACK TR-D-140 www.pumphousepumps.com 20 Equipment Mounting - EVA™ Pads / Ultralite / Strips EVA™ PAD EVA™ anti-vibration pads are designed to eliminate vibrations emanating from appliances such as air source heat pumps. This product consists of a polymetric foam core laminated with two-ribbed, 90 degree opposed, rubber sheets. • Safe working load - 3.5 kg per cm². • Special composite foam centre. • Available in five sizes. Safe Working Load Thickness Length Width EVA Anti-Vibration Pad - 80mm 3.5 kg / cm² 20mm 80mm 80mm MP-4E EVA Anti-Vibration Pad - 100mm 3.5 kg / cm² 20mm 100mm 100mm MP-6E EVA Anti-Vibration Pad - 150mm 3.5 kg / cm² 20mm 150mm 150mm Part Code Description MP-3E ULTRALITE® SLABS ULTRALITE® slabs look and perform like a concrete paving slab, but at only 12kg are easy to handle. Ideal for mounting air source heat pumps. • Easy to handle. • Easy to transport. Part Code Description UC-2448-3 ULTRALITE® Slab - 600 x 1200mm Safe Working Load Thickness Length Width 56 kg per 50mm dia. 76mm 1220mm 600mm STRIPS Anti-vibration mounting strips provide vibration reduction and sound dampening. Available in recycled rubber or cork-rubber in various sizes. • Up to 30 dB(A) reduction in sound / UV stable. Part Code Description Thickness Length Width AVMS-2 Anti-Vibration Mounting Strip - Rubber 15mm 1000mm 75mm AVMS-4 Anti-Vibration Mounting Strip - Rubber 15mm 1000mm 100mm AVMS-CR-3 Anti-Vibration Mounting Strip - Cork Rubber 12.5mm 1200mm 75mm AVMS-CR-4 Anti-Vibration Mounting Strip - Cork Rubber 12.5mm 1200mm 100mm Tel: 0115 900 5858 / [email protected] 21 ASHP - Protective Guards NEW These weather-protected, steel mesh guards offer protection of externally located air source heat pumps against vandalism and accidental damage. PROTECTIVE GUARDS All panels receive an 8-phase epoxy-polyester powder coating, with scratch-resistant, textured finish in a colour (RAL 7032) to match most brands of domestic air source heat pumps. • Unique sliding panel system. • All panels can be removed for heat pump maintenance by unscrewing just four bolts. • Additional Bottom / Back panels are available for stand alone / high wall options. • All bolts are Allen-headed for added security. • Quick & Easy to install and access for maintenance - just a one person fit! (NEW sizes added) (NEW one-piece XL guard) (Bespoke solutions available) Dimensions (External) Part Code Size CG-S Dimensions (Internal) Extra Base Panel Extra Front Panel Height Width Depth Height Width Depth Weight S 750mm 1050mm 460mm 720mm 1020mm 450mm 18kg CG-BPS CG-FPS CG-M M 1150mm 1150mm 650mm 1120mm 1120mm 640mm 30kg CG-BPML CG-FPM CG-L L 1450mm 1150mm 650mm 1420mm 1120mm 640mm 33kg CG-BPML CG-FPL CG-750S 750-S 950mm 1150mm 750mm 920mm 1120mm 740mm 25kg CG-750-BPM CG-750FPS CG-750M 750-M 1150mm 1150mm 750mm 1120mm 1120mm 740mm 32kg CG-750-BPM CG-750FPM CG-750L 750-L 1450mm 1150mm 750mm 1420mm 1120mm 740mm 33kg CG-750-BPM CG-750FPL CG-750L-INV 750-INV 1150mm 1450mm 750mm 1120mm 1420mm 740mm 33kg CG-750-SPL CG-750FPL CG-900L-INV 900-L 1150mm 1450mm 900mm 1120mm 1420mm 890mm 34kg CG-BP900L CG-900FPL CG-900L-SQ 900-L SQ 1450mm 1450mm 900mm 1420mm 1370mm 890mm 51kg CG-BP900L CG-FP900LSQ CG-XL XL 1800mm 1150mm 650mm 1770mm 1120mm 640mm 40kg CG-BPML CG-FP900XL CG-900-XXL XXL 1800mm 1450mm 900mm 1770mm 1370mm 890mm 60kg CG-BP900L CG-FP900XXL www.pumphousepumps.com 22 NEW ASHP - Wooden Guard / Soakaway CG-750S-WOOD Manufactured from tanalised pressure treated timber for added weather protection and longer life. This guard has been designed to optimise air flow with louvered panels to the top, sides and front which are angled to deflect airflow downward. • • • • Improves visual appearance of the heat pump. Louvered panels to optimise airflow. Pressure treated external grade timber. Sized to suit most standard sizes of ASHPs. Dimensions (External) Dimensions (Internal) Size Height (Front) Height (Back) Width Depth Height (Front) Height (Back) Width Depth CG-750S-WOOD S 925mm 975mm 1288mm 814mm 850mm 900mm 1050mm 738mm CG-750M-WOOD M 1150mm 1200mm 1288mm 814mm 1075mm 1125mm 1050mm 738mm CG-750L-WOOD L 1550mm 1600mm 1358 mm 814mm 1475mm 1525mm 1120mm 738mm Part Code The Pump House ASHP Soakaway has been specially designed to accommodate the condensate from defrost cycles from all domestic sized heat pumps, where drain routing is not available. ASHP - SOAKAWAY The volume of condensate from an ASHP is typically double the volume created from a boiler. The product is sized to take between 10-15 litres per hour. CAUTION - Condensate flowing onto paths and driveways can cause a slip hazard when frozen. • Complete with recycled rubber chippings. • Simple to install with a 32mm inlet. • Pre-bagged geo textile material to prevent soil ingress. Part Code Description Height Diameter Inlet ASHP-SOAK Air Source Heat Pump Soakaway 400mm 400mm 32mm Tel: 0115 900 5858 / [email protected] 23 Equipment Mounting - flexi Frames BASE / EXTENDER FLEXI FRAME - BASE & EXTENDER The flexi BASE and EXTENDER frames combine to provide a solution for mounting multiple ASHP installations. The system is modular in design, offering a fast and easy installation. • • • • • • Quick and easy height adjustments. Fast and easy to install. Time and cost saving. Allows maintenance access under the equipment. No penetration of water proof membrane. Suitable for multiple ASHP installation on flat roofs. All components are boxed for easy transportation and come complete with installation instructions flexi BASE-FRAME flexi BASE & EXTENDER-FRAME Specify - 1 x PH-BF Specify - 1 x PH-BF & 1 x PH-EF EXTENDER DETAIL Length Width Min. Height Max. Height Max. Load * Weight FLEXI BASE-FRAME 1200mm 1200mm 300mm 405mm 500kg 30kg PH-EF FLEXI EXTENDER-FRAME 1200mm 1200mm 300mm 405mm 500kg 25kg PH-BF-1500 FLEXI BASE-FRAME-1500 1500mm 1500mm 300mm 405mm 500kg 30kg PH-EF-1500 FLEXI EXTENDER-FRAME-1500 1500mm 1500mm 300mm 405mm 500kg 25kg Part Code Description PH-BF * Each BASE-FRAME or EXTENDER-FRAME will support 500kg. However, the installer must ensure that: 1. The load is stable and spread evenly across the frame. 2. The roof onto which the frame is being mounted can support the point loads of the frame and the equipment. • It is the installer’s responsibility to ensure that equipment weights do not exceed the safe working loads quoted and that the roof structure onto which these products are being applied is sufficiently sound to withstand the weight and point loading. If these products are used in contact with a pvc roof membrane the installer should seek advice from the membrane manufacturer on the possible migration of plasticizers, and the effect of this on the roof guarantee. These products should not be used for any purpose other than that for which they have been designed, and the products must not be modified in any way. Pump House accepts no liability for damage caused by the incorrect application or installation of these products. www.pumphousepumps.com 24 Equipment Mounting - flexi Frames BASE / EXTENDER Add flexi EXTENDER-FRAMES as required to create your own bespoke system. Any number can be added in any direction to make a system of any size. This can either be done during the initial installation or for future extension of the system. Providing you with a comprehensive range of building services support systems designed and engineered by people that care, for customers that matter. AutoCAD Design / Load Management & Wind Loading Assessments Design Engineers / Site Support / Site Surveys / Estimating Each Base-Frame and each Extender-Frame has a safe working load of 500kg, certified by an independent UK test facility, with 4:1 safety ratio. Tel: 0115 900 5858 / [email protected] 25 Equipment Mounting - flexi H-Frame The flexi H-frame and single foot leg assembly can be used as an addition to the BASE & EXTENDER Frames. These offer support to small or large ducting, pipe work and cable trays. All of the components come complete in a box. Simply add your own lengths of strut to your requirements. flexi H-FRAME flexi H-FRAME COMPONENTS • 2 x feet with integral rubber mats & drainage channels • 2 x 90˚ angled brackets • 4 x M10 spring nuts • 4 x M10 30mm bolts • The kit does NOT include STRUT Specify - 1 x PH-HF Part Code Description PH-HF FLEXI H-FRAME Foot Diameter Weight Max Load 365 mm 5 kg 250 kg www.pumphousepumps.com 26 Tools & Accessories - Gallo Gun / Gloves / Wipes / Boot Covers GALLO GUN The Gallo Gun drain line cleaner is a lightweight, portable tool designed to blow out condensate drain lines instantly. Simply insert a CO2 cartridge into the Gallo Gun and press the trigger. • Small & lightweight. • Uses CO2 which eliminates the mess caused by water back-flushing drain lines. • Environmentally friendly. • Comes with tapered fitting to operate on 95mm to 19mm openings. • Adapter kits / cartridge packs sold seperately. • 800psi pressure released. Part Code Description GG-1 Gallo Gun™ GGC-6 Pack of 6 CO2 Cartridges GG-1A Adapter Kit TELESCOPIC INSPECTION MIRRORS These telescopic inspection mirrors offer a fast, accurate visual inspection of hidden areas. Precision engineered links are manfactured from tempered spring steel to withstand the stresses of constant repositioning. All mirrors move freely and can hold the desired position. Part Code Description M-1 Circular Inspection Mirror - 32mm - Extends from 15.9cm to 46.6cm M-2 Circular Inspection Mirror - 57mm - Extends from 25.4cm to 35.6cm M-3 Rectangle Inspection Mirror - 54mm x 89mm - Extends from 28.6cm to 38.7cm M-5 Oval Inspection Mirror - 25mm x 50mm - Extends to 21.5cm M-2R Replacement Circular Inspection Mirror Head Tel: 0115 900 5858 / [email protected] 27 Cleaning & Maintenance - Pro-Universal™ PRO-UNIVERSAL™ A frequent maintenance programme is vital for the efficient running and cost effective operation of Air Source Heat Pumps. DiversiTech has developed this range which not only cleans very effectively, but also has virtually no detrimental long-term effect on the equipment. Pro-Universal™ features a special inhibitor that prevents its alkaline ingredient from attacking the coil. Instead it concentrates solely on actively breaking down soil and dirt. Clean Coil Dirty Coil Part Code Description Capacity PRO-UNIV-GB Pro-Universal™ Concentrated Liquid Coil Cleaner 5 Litres G2G-UNIV-GB Pro-Universal™ Pre-Mixed Liquid Coil Cleaner 1 Litre GRAN-UNIV-GB Pro-Universal™ Granular Liquid Coil Cleaner 480 ml ZAP-UNIV-GB Pro-Universal™ Aerosol Spray 562 ml Water Dilution Ratio 6:1 10:1 Pre-diluted Pre-diluted Add 8 Litres of water Pre-diluted Pre-diluted www.pumphousepumps.com 28 NEW Cleaning & Maintenance - Aerosols / Sprayers Aerosol Cleaners Pump House have recently introduced a range of own branded aerosol cleaners. This range with simplified descriptions includes a universal coil cleaner, evaporator cleaner and disinfectant, a case and hard surface cleaner and a leak detector spray. Part Code Description AER-O-500 Outdoor Coil Cleaner 500ml Condensers AER-F-600 Foaming Outdoor Coil Cleaner 600ml Condensers ZAP-UNIV AER-I-600 Pro-Universal Indoor Coil Cleaner – Aerosol with Spray Disinfectant Coil Cleaner 562 600ml ml Condensers Evaporators AER-B-500 Bubble Up Leak Detector Spray 500ml Condensers AER-C-600 Case & Diffuser Cleaner 600ml Condenser Case AER-D-600 Dual Purpose Coil Cleaner (indoor & outdoor coils) 600ml Condensers, Evaporators ZAP-UNIV Pro-Universal – Aerosol Spray Coil Cleaner 562ml Condensers FRESH-COIL Fresh Coil – Indoor Coil Cleaner With Nozzle & Hose 445ml Evaporators CGB-AER Coil Guard – Coil Protector 562ml Condensers, Evaporators The hand held sprayer has a 1.4 litre capacity and is ideal for using in small areas. Quantity Suitable for use on Hand Held / Wand Sprayers The wand pump sprayer has a reinforced hose with a lock-on feature for continuous spraying. • Hand held sprayer has a 1.4 litre capacity • Wand pump sprayer is available in three sizes • Supplied with detachable 2 piece nozzles Part Code Description Capacity 1002 Hand Held Sprayer 1.4 Litres 2601 Wand Pump Up Sprayer – Small 3.8 Litres 2602 Wand Pump Up Sprayer – Medium 7.4 Litres 2603 Wand Pump Up Sprayer – Large 11.4 Litres Tel: 0115 900 5858 / [email protected] 29 Portable Air Conditioners - Cooling Only or Heat Pump PAC-C-12 COOLING ONLY The Pump House portable air conditioners are suitable for offices, computer rooms and light commercial use. The cooling only model is ideal for cooling flats, conservatories, loft conversions or small offices during hot summer months. HEATING & COOLING The Pump House heat pump model can be used as an energy efficient form of heating during the cold winter months and cooling for hot summer months. • Meets EN14511 standard & EU commision regulation 206/2012 • Proven well-tested designs • LED display and remote control (both models) • Flexible exhaust hose - 1.5m (both models) • Energy efficiency rating A • Suitable for areas up to 26m² • No pump required - self evaporating condensate • R410A Refrigerant A ENERGY EFFICIENCY R410A Refriger ant Heat Capacity Btu / kW Watts Amps Air Flow Volume EER COP dB(A) sound power level 12,000 / 3.5 N/A 1350 W 5.9A 370 m³/h 2.6 N/A 65 12,000 / 3.5 10,000 / 2.9 1350 W 5.9A 370 m³/h 2.6 2.6 65 Cool Capacity Btu / kW Part Code Description PAC-C-12 Portable (Cooling) PAC-H-12 Portable (Heat Pump) Part Code Description Height Depth Width Weight Hose Length Refrigerant Cooling Area PAC-C-12 Portable (Cooling) 765mm 397mm 467mm 34kg 1.5m R410A 18-26m² PAC-H-12 Portable (Heat Pump) 765mm 397mm 467mm 37.5kg 1.5m R410A 18-26m² www.pumphousepumps.com 30 Other Literature BOILER CONDENSATE GUIDE Issue 3 of the Boiler Condensate Guide contains 16 pages of advice on how to remove and dispose of boiler condensate safely and effectively. Products available are listed on page 14. Part Code: • LIT-CAT-BOILER PUMP HOUSE flexi RANGE BROCHURE This brochure contains a range of products designed to offer complete solutions to mounting and supporting a wide range of air handling, air conditioning and heat pump equipment. This range can also be used to support pipe work, cable tray, solar thermal & solar photovoltaic on flat roof installations. The range consists of: flexi frame flexi h-frame flexi foot Part Code: • LIT-CAT-FLEXI ASHP MAINTENANCE / ASHP PROTECTION GUIDES Written for installers of air source heat pumps. The first guide outlines the importance to maintain and keep the system running efficiently. The second defines solutions to mounting, supporting and protecting the unit from potential damage or vandalism. Part Code: • LIT-ASHP-MAINTENANCE • LIT-ASHP-PROTECT Tel: 0115 900 5858 / [email protected] 31 Issue 3 www.pumphousepumps.com Pump House, Glasidale Drive East, Nottingham. NG8 4LY
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