THORNTON Process Analytics Catalog Leading Pure Water Analytics U.S./Canada 2012/13 pH DO TOC Conductivity/Resistivity Ozone Housings Flow Sodium Process Analytics Measurement Solutions for Industrial and Pure Water Applications World Headquarters Mettler -Toledo Thornton Headquarters, Bedford, USA For Technical Service Call 1-800-642-4418 For Fax Orders Call 1-781-271-0214 METTLER TOLEDO Product Overview Our Products for Your Application Table of Contents Process Analytics Catalog Introduction About METTLER TOLEDO Tools & Services Measurement Systems Process Parameters Introduction pH and ORP Systems Oxygen Measurement Systems Ozone Conductivity M800 and ISM Sensor Technology Total Organic Carbon Sodium Analyzer 2300Na Conductivity/ Resistivity Sensors UniCond® Conductivity / Resistivity Sensors for M800 & M300 ISM Conductivity / Resistivity Sensors for M300 & 770MAX Boiler Water Conductivity Sensors 656 Pure Light™ Total Organic Carbon (TOC) 5000TOCi 5000TOCe 4000TOC TOC Pump Module 550TOC 4 6 8 10 12 13 14 16 18 20 22 24 30 32 34 36 40 44 46 pH Electrodes pH/ORP Sensors pHure Sensor™ with ISM pH/ORP Housings Dissolved Oxygen and Ozone Sensors Dissolved Ozone Sensors with ISM High Performance Dissolved Oxygen Sensor with ISM Long-Life Dissolved Oxygen Sensor METTLER TOLEDO US and Canada 54 56 58 Flow Sensors Paddlewheel Flow Sensors Vortex Flow Meters Forward-Swept Impeller Sensors with Fittings Sanitary Flow Sensors 60 62 66 68 Transmitters M800 Multiparameter, Multi-Channel Transmitter (4-wire) M300 & M300 ISM Transmitter 770MAX Multi-Parameter Analyzer 70 72 76 Miscellaneous Service, Calibration & Training Notes 80 86 i ! ? 2 48 50 52 Info General information about the product Quick Tip Useful tips and tricks for the product Did You Know Additional and helpful information METTLER TOLEDO’s Distribution Network Worldwide METTLER TOLEDO provides full sales and service coverage worldwide. Wherever our customers are, we are the competent partner. Many global manufacturers rely on our longstanding experience to ensure the highest levels of product and process quality control. Mettler-Toledo Process Analytics’ four producing organizations ensure faster logistics and response time to market demands in all global regions. Representative main office Representative branch office Manufacturing Market organization main office Market organization branch office Distribution network Based at several global production sites, with more than twenty market organizations, and numerous sales representatives, METTLER TOLEDO maintains a distribution network all around the world. Satisfaction of our customers is based on three pillars: Switzerland/Urdorf Headquarters of Process Analytics – Consulting: Our highly skilled experts are at your disposal to support you in finding the best solution for your measurement application, including planning, product selection, and installation. Mettler -Toledo Thornton Headquarters, USA and Canada China / Shanghai – Products: A complete range of products and systems to meet your specific measurement requirements. – After-sales service: With our customized, lifelong service management, we are able to assist in managing measurement loops throughout their entire life cycle. Brazil/ São Paulo METTLER TOLEDO US and Canada 3 About METTLER TOLEDO Introduction Commitment to Innovation and Quality METTLER TOLEDO The Leader in Liquid Analytical Measurement METTLER TOLEDO Group METTLER TOLEDO specializes in providing precision instruments with the most comprehensive range of services on a global level. With more than 10,000 employees, the company generates annual sales of over 1.9 billion US$. Mettler-Toledo International Inc. has been listed on the New York Stock Exchange since 1997 (MTD). METTLER TOLEDO instruments are used for critical research and development applications and also for quality control purposes. The pharmaceutical, microelectronics, chemical, food & beverage, and cosmetic industries are among the principal users. METTLER TOLEDO enjoys an excellent reputation as an innovator, and currently invests between 60 and 70 million US$ per year in research and development, having increased overall R&D spending by an average of more than 10% each year for the past five years. METTLER TOLEDO makes every effort to meet the highest quality standards, resolutely applying Total Quality Management at both the product and process level, but specifically as part of our support for customers to comply with international guidelines. Mettler-Toledo Inc. Laboratory Division Industrial Division Process Analytics Division INGOLD Mettler-Toledo Process Analytics Within the METTLER TOLEDO Group, the Process Analytics division concentrates on analytical measurement solutions for industrial manufacturing processes. The division consists of two business units: INGOLD and THORNTON, both internationally recognized leaders in their respective markets and technologies. 4 METTLER TOLEDO US and Canada Retail Division Product Inspection THORNTON INGOLD is a worldwide leader in pH, dissolved oxygen, CO2, conductivity and turbidity solutions for process analytical measurement systems in chemical, food & beverage, biotechnology and pharmaceutical industries. Its core competence is high quality inline measurement of these parameters in demanding chemical process and hygienic and sterile applications. THORNTON is the leader in pure and ultrapure industrial water monitoring instrumentation used in semiconductor, microelectronics, pharmaceutical, and biotech applications. Its core competence is the in-line measurement of conductivity, resistivity, TOC and ozone in determining and controlling water purity. THORNTON – Leading Pure Water Analytics THORNTON is the market leader in critical ultrapure and pure water analytics, where accuracy and reliability are essential to product yield. THORNTON Inc, founded in 1963 by Dr. Richard Thornton, a Professor at Massachusetts Institute of Technology, has been part of the Process Analytics Division since 2001. THORNTON’s leading market position is demon- strated by its innovative analytical instruments and sensors for the measurement parameters of resistivity, conductivity, TOC, pH, dissolved oxygen (DO) and ozone. A new, revolutionary Smart TOC sensor integrated with a multiparameter transmitter is highly successful in challenging applications within the pharmaceutical, biotech and microelectronics sectors. INGOLD – Leading Process Analytics INGOLD has a long track record of innovative high-quality solutions for demanding process analytics applications. INGOLD was founded in 1948 by Dr. Werner Ingold. Today, INGOLD provides the broadest range of in-line analytical measurement solutions for industrial processes in the biotechnology, pharmaceutical, chemical and beverage industries. INGOLD offers systems for the measurement parameters of pH/ORP, dissolved oxygen (DO), dissolved CO2, conductivity and turbidity. One of the latest developments includes intelligent in-line sensor management solutions for optimized maintenance management in demanding applications. INGOLD and THORNTON – A Qualified Team to Solve Your Requirements INGOLD and THORNTON provide high-quality measurement solutions tailored to specific applications in practically any area of process analytics. Our goal is to develop intelligent and innovative measurement solutions which help you to optimize the production processes with newest measurement technology for: – accuracy and reliability – reproducibility – improved yield – user-friendliness – simplified validation procedures Our team of application specialists, spread over the whole world will assist you in sustaining high product quality, in increasing production yields and in lowering maintenance costs. METTLER TOLEDO US and Canada 5 Tools & Services On-line Information and Support Whatever You Need, Wherever You Are www.mt.com/ thornton Fast and Competent On-line Support Visit our website at any time for fast and competent information. The very latest, updated product and support documentation is available in many different languages. Unlimited access What you need ... – Fast access to product documentation – Suitable process analytical solution – Access to documents What we offer... – Information on products and measurement solutions – Success stories about our solutions in your industry – Country specific information and service offerings – Personalized access – Multilingual information – Extensive download offerings Access through industry Complete measuring solutions We provide measuring systems for: – pH/ORP – O2 dissolved – CO2 dissolved – Conductivity /Resistivity – TOC – O3 (dissolved Ozone) – Turbidity – Flow – Sodium, Silica Click and download Find everything you need at a click – Product and application news – Industry brochures and newsletters – Flyers and technical data sheets – Instruction manuals – Service and support center – Country specific sites with local information – Device descriptions for digital communication Find our offerings in: – Biotech and hygienic processes – Chemical processes – Water purification processes – Wastewater applications Country specific content Short product description Search by keywords Features and benefits Product and service documentation Request quotes and information Applications Access to product details 6 METTLER TOLEDO US and Canada Customer Service / Technical Service Seven Reasons to Choose METTLER TOLEDO Customer service at METTLER TOLEDO strives to provide our customers with added value whenever possible, including regular product service as well as any challenging technical support. Our focus is customer success The METTLER TOLEDO organization has the largest, best-trained global service network in the industry. Our global presence and reputation for outstanding quality make us the logical choice not only to provide classical services but also for services that go far beyond those of other service providers. We understand that customers today are interested in value-added solutions that give them competitive advantages in the marketplace. That is what we strive to provide our customers. When you purchase products from METTLER TOLEDO you have the satisfaction of relying on proven products in your process and having a world class service organization standing behind them. METTLER TOLEDO also offer comprehensive tailored service packages to meet your needs. Please contact your local METTLER TOLEDO representative for your individual solution. Please see phone number of your local representative on the last page of this catalog. Our customers receive Quicker repairs and calibration Reliable, professional, efficient service Fast response time when you need it Higher system “uptime” Innovative and leading edge support services that meet future needs Regulatory compliance Improved productivity and enhanced competitiveness Providing the highest levels of service and customer satisfaction is very important to METTLER TOLEDO and we understand that our customers expect not only the highest quality products, but also superior customer and technical support when they need it. The service that METTLER TOLEDO provides goes far beyond the initial purchase. We pride ourselves in being available for our customers, whether it is to answer a technical question, provide details on system operation or to manage requests for service. METTLER TOLEDO US and Canada 7 Measurement Systems System Selection The Perfect System for Your Loop How to Build a Measurement System Select Your Components For proper operation and optimal performance in your process, each element of your measurement system must be carefully chosen. A complete measurement system requires components including an electrode, housing, process connection, cable and transmitter. 1. Electrode / sensor selection METTLER TOLEDO electrodes and sensors are high performance and long lasting. However, the proper selection should be made according to the application and process environment to which it will be exposed. Basic selection considerations are: – Measurement range – Operating temperature range – Pressure resistance – Electrode length – Accuracy – Cable plug – Built-in temperature compensation – Hygienic requirements 8 METTLER TOLEDO US and Canada 2. Transmitter selection Transmitters are the component which communicate to the user and translates the electrode’s reading into a displayed measurement. The transmitter transfers the data to the process control system. A variety of transmitters are available to suit each application and functional requirement. Basic selection considerations are: – Available functionalities e.g. PID control, number of inputs and outputs, data logging etc. – Communication protocol Ethernet, PROFIBUS®. Power supply – Process environment with waterproof rating and agency certifications – Customer conveniences, such as backlit display, multi languages, password protection – Area classification 3. Housing selection Housings hold the electrode or sensor while providing contact with the process medium. Basic selection considerations are: – Sensor compatibility – Housing design: Stationary for sensor protection; retractable for safely withdrawing the sensor without process shutdown – Immersion depth into the medium – Process connection style – Appropriate material of construction for process compatibility 4. Process connection selection Our process connections fix the housing to the vessel, reactor, pipe or open basin. Basic selection considerations are: – Straight or inclined type – Sockets, flanges and appropriate thread – Appropriate material 5. Cable (if needed) Various lengths of cable can be selected to provide flexIbility in locating the sensor. 6. Preamplifier selection A preamplifier sends signals over long distances reliably. Preamplifiers are galvanically isolated to maximize electrical noise immunity and operate either with or without a solution ground. 7. Other components Handling and maintenance may also be enhanced by adding useful accessories such as sensor simulators or polarization units. METTLER TOLEDO US and Canada 9 Introduction pH Increased Safety for Your Production Process pH and ORP Systems Reliable Even in Ultra Pure Water Applications With many decades of experience in designing pH/ORP electrodes METTLER TOLEDO offers a state-of the-art solution for practically any type of process analytical application. Functional definition pH can be described as a measurement of the relative acidity of a solution. Oxidation reduction potential (ORP) as measured with an ORP electrode, provides an indication of the oxidative state of the solution. It is important to measure, and often to control the pH and/or ORP of a solution for several reasons: – To produce products with consistent well defined properties – To efficiently produce products at optimal cost 10 METTLER TOLEDO US and Canada – To avoid health risks – To protect our environment – To prevent physical/chemical damage to materials – To meet regulatory requirements – To expand scientific knowledge The accurate measurement of pH/ORP is critical in most industries. Each application has unique physical requirements of chemical, temperature, and pressure resistance and possibly hygienic design. Another factor is what is to be done with the measurement: monitoring only, data logging or process control. pH electrode selection It is important to understand the details of the application before selecting a pH electrode. The table gives an initial glance at the various electrodes available and typical applications. Selection of a pH electrode requires a thorough knowledge of the process. Once the requirements are known, comparison of the electrode specifications detailed in this catalog will identify the appropriate sensor. ure Sen sor (IS pH 00 29 89 00 53 82 52 52 45 33 10 2 M) I SM ) 41 I SM ) 00 29 87 52 00 53 81 ( 52 52 52 00 25 59 00 53 73 ( pH 00 05 12 52 53 28 8 50 10 10 50 53 33 9 OR P * THORNTON pH electrode selection guide by industries and applications Industrial processes Pharmaceutical Industry Makeup Water Wastewater Power Industry Makeup water Cycle chemistry Stator cooling Scrubber Wastewater Semiconductor Industry Makeup water Pure water Recycle, reclaim, waste Water Treatment Air scrubbers Cooling water Neutralization Potable water Wastewater Treatment Flue gas neutralization Galvanic wastewater Industrial wastewater Precipitation of heavy metals Sludge dewatering * New pH/ORP Sensors with ISM allow measurement of pH and ORP with the same sensor! METTLER TOLEDO US and Canada 11 Introduction Dissolved and Gaseous Oxygen High Process Efficiency Under Any Condition Oxygen Measurement Systems High Reliability and Wide Application Coverage METTLER TOLEDO provides sensors to measure dissolved oxygen (DO) in demanding low ppb-level applications. Measurement of dissolved oxygen Proper oxygen levels are important in many processes involving the use of pure and ultra pure water. Control of dissolved oxygen will ultimately ensure product quality,reduce costs and provide maximum product yield. The long life sensor with its durable membrane and industry proven technology ensures low maintenance and long term stability. The high performance oxygen sensor excels in low ppbapplications providing high accuracy and rapid response. Electrochemical oxygen sensors The THORNTON high-performance sensors have been designed for in-line measurements of dissolved oxygen in the low ppb-range in power plant cycle chemistry and stator cooling systems and in ultrapure water applications of the semiconductor industry. Professional service and validation Sensor service includes rebuilding, cleaning, testing, and recertification of your THORNTON sensor, done quickly and efficiently to minimize downtime. Validation and testing of oxygen equipment is done with equipment traceable to NIST. THORNTON High Performance 12 METTLER TOLEDO US and Canada THORNTON Long Life Sensor THORNTON Ozone Measurement Systems Provide Accurate Response and Excellent Sensitivity THORNTON’s dissolved ozone measurement systems show rapid and accurate response to ozone concentrations. The excellent sensitivity gives positive detection of zero ozone after destruction by UV light. Measuring principles Ozone passes through a gas-permeable reinforced membrane of exceptional durability producing an electrochemical reaction and current flow in direct proportion. Behind the membrane is the platinum cathode where ozone reacts to produce the measurement signal. The electrochemical reaction is completed at the silver anode. Full temperature compensation accounts for effects of both membrane permeability and solubility of ozone in water. Important features of an ozone sensor – Rapid, accurate response – Positive zero detection – Low maintenance with drop-in modular membrane Ozone sanitization of pharmaceutical water systems Complete sanitization is achieved by controlling ozonation downstream of the storage tank. A second ozone measurement guarantees the removal of all ozone downstream of UV destruction. Ozone sanitization of semiconductor ultrapure water Ozone sanitization can be controlled by monitoring the ozone concentration downstream of the ozonator and UPW storage tank. To be sure all ozone has been decomposed after UV lights a second ozone measurement can confirm a zero level. Ozone sanitation of bottled water Continuous measurement and control to proper ozone levels of bottled water is a key quality practice that promotes consistent good taste and long shelf life. Ozone sanitization of beverage systems Ozonated water is used in place of chemicals for CIP operations when changing between flavors. Ozone provides cleaning and disinfection without risk of objectionable residuals or byproducts. Transmitter selection THORNTON sensors are commonly used together with the M800 multiparameter transmitter and the M300 transmitter. THORNTON dissolved ozone sensor METTLER TOLEDO US and Canada 13 Introduction Control Your Process Regardless of Your Application Conductivity Conductivity Systems When Optimal Performance Is Essential Electrolytic conductivity is a widely used analytical parameter for water purity analysis, monitoring of reverse osmosis, cleaning procedures, control of chemical processes, and in industrial wastewater. Three commonly used techniques Electrolytic conductivity is a measure of the total ionic content of a solution. There are three main methodologies to measure conductivity: – 2-electrode sensors are for measurements in high purity water and relatively low conductivity ranges – 4-electrode sensors are for mid to high ranges. They are more resistant to fouling than two-electrode designs – Inductive sensors cover mid to very high conductivity ranges, and are particularly resistant to fouling. METTLER TOLEDO offers all three methodologies. 2-electrode sensor design (Fig.1) An AC voltage is applied across the 2 electrodes, and the resistance between them is measured. The built-in temperature sensor provides fast accurate measurement. The cell geometry and the high solution resistance allow for very accurate and precise conductivity determination. Sensors are used for: water conditioning and purification stages where they are capable of detecting minute levels of impurities in ultrapure water. 4-electrode sensor design (Fig.2) An AC voltage is applied across the 2 outside electrodes. The principle is to measure the voltage drop across the 2 inner electrodes. Therewith polarization errors are eliminated. Since this technique measures potential drop the measurement remains accurate. It permits easier in-line cleaning and it can be installed in smaller piping than inductive sensors. Outer electrode cylinder Inner electrode rod Fig. 1: Concentric 2-electrode design UniCond® Conductivity/Restivity Sensors with ISM (Fig.3) The UniCond® conductivity/resistivity sensor advancement integrates the measuring circuit and the physical sensor into a single unit. UniCond® conductivity/resistivity sensors provide exceptionally wide measurement ranges due to their advanced built-in measuring circuit. The on-board measuring circuit eliminates interference from lead wire resistance and capacitance. Only digital signals go back to the transmitter. The UniCond® design mitigates the effects of polarization enabling the upper range of the conductivity sensor to be greatly expanded. UniCond® sensors provide the ability to accurately measure from ultrapure water to brackish water (up to 50,000 µS/cm) with a single integrated sensor greatly simplifying water treatment instrumentation. Sensors are used for: concentration measurement of acids, alkalis, and salt process streams. AC voltage source AC voltage measurement Measuring electrodes Four electrode sensor Drive electrodes Fig. 2: 4-electrode sensor design 14 METTLER TOLEDO US and Canada Fig. 3: UniCond® Application guide for conductivity sensors Continuous conductivity monitoring according to USP <645> USP guideline <645> sets a standard for the quality assessment of USP waters based on measurement of the electrolytic conductivity. There is a 3-stage test in which stage 1 allows on-line, non-temperature compensated conductivity measurement. There are specific requirements for the sensors and transmitters (see table below). THORNTON instruments fulfill all these requirements. In addition, THORNTON instruments provide USP and EP setpoints for convenience. 58 031 409 Specification Conductivity sensor and cell constant accuracy Conductivity meter calibration Instrument resolution Instrument accuracy at 1.3 µS / cm Temperature compensation Instrument dynamic range 4-electrode sanitary USP <645> Verify cell constant within 2 % using a reference solution NIST traceable 0.1% precision resistors in place of sensor 0.1 µS / cm 0.1 µS / cm Must be read uncompensated 102 240-201 243E233 METTLER TOLEDO instruments meet USP <645> water conductivity requirements METTLER TOLEDO US and Canada 15 Introduction ISM Sensor Technology Enhanced functionality and Ease of use M800 and ISM Sensor Technology Simplifying your System Installation The M800 and ISM sensor technology combines power, flexibility and ease of use into a single package. With critical information such as sensor type, calibration data and serial number factory-stored in memory, the M800 and ISM sensors virtually eliminate the need for complex transmitter configuration. “Plug and Measure” When connected, the M800 transmitter automatically recognizes the sensor type, model, and serial number; selfconfiguring many basic characteristics of that measurement channel. Menu features for the transmitter are immediately customized for the detected parameter, calibration factors are loaded, and measurements are available within seconds. Intelligent Sensor Management (ISM) ISM enables you to take full advantage of digital sensor-transmitter communication for excellent signal stability, fast sensor commisioning, predictive maintenance and sensor diagnostics. Intuitive Touchscreen Operation Large, button-free front panel provides intuitive, simple operation and easy access to any menu or function. Membrane Process A single M800 can handle pretreatment and all important membrane performance measurements including % rejection and % recovery. 16 METTLER TOLEDO US and Canada Mix and match parameters from a comprehensive range of sensors Two & four-channel M800 transmitters reduce the cost per measurement point by providing multiple measurements. Conductivity/Resistivity THORNTON provides a full complement of UniCond® conductivity sensors with NPT or Tri-Clamp sanitary fittings. An assortment of sensor options are available, including various lengths, cell constants and materials. UniCond® sensors provide exceptionally wide measurement ranges due to their on board digital measuring circuit. Precise factory calibration of cell constant and RTD is stored in sensor memory for immediate access by the M800. Total Organic Carbon (TOC) The 5000TOCi sensor utilizes UV Oxidation and differential conductivity in conjunction with the M800 instrument to perform ppb-level TOC measurements. ISM technology is employed allowing interface with the TOC sensor through standard M800 patch cables, and sensor functionality is completely controlled through a standard M800 transmitter pH & ORP METTLER TOLEDO Thornton provides a variety of ISM sensors with a platinum solution ground that can also provide ORP measurement. The high purity pH assembly uses a shielded flow chamber and self-pressurized reference electrode for stable measurement. Dissolved Oxygen THORNTON provides accurate, reliable dissolved oxygen sensors with ISM for measurement in high purity ranges. The high-performance sensor provides especially high accuracy and fast down-scale response. Dissolved Ozone To assure sanitization of pharmaceutical, semiconductor and bottled waters using ozone, the THORNTON Ozone Sensor with ISM provides reliable, accurate monitoring. Its drop-in replacement membrane design allows fast, simple, inexpensive maintenance. Flow A variety of flow sensors are available to provide pulse input to the M800 to meet the needs of most applications. Flow comparisons between two sensors can be made through the M800 to include difference, ratio, and % recovery. Deionization Process An additional M800 readily monitors & controls deionization process. Ionic loading on the DI resin can be tracked by THORNTON’s unique DICap™ deionization capacity monitoring which integrates flow & TDS to yield total grains or total equivalents. METTLER TOLEDO US and Canada 17 Introduction Total Organic Carbon Real-time Release for Your USP Water Total Organic Carbon (TOC) Smart Sensor Technology Introduction Smart Sensor Technology The 5000TOCi Sensor uses Intelligent Sensor Management technology interfacing with the M800 Multiparameter Analyzer / Transmitter. This technology allows the M800 to recognize the configuration and sensor parameters when connected. The M800 instrument will allow up to two or four 5000TOCi Sensors to be connected to any of the four input channels. Any remaining channels are available for use with all other ISM Sensors. The M800 also provides two pulse input channels for additional flow measurements. The Sensor connects directly to the M800 instrument using standard patch cables. The 5000TOCi Sensor is designed to meet the requirements of today's industrial facilities with its UL rating. Combined with the M800 instrument it provides the most versatile and flexible TOC measurement platform available. concentrations. High performance digital conductivity sensors provide continuous conductivity measurement before and after sample oxidation. This is accomplished using a continuous flow-through spiral quartz tube design that allows the sample to flow continuously through the sensor. This design maximizes exposure to the 185 nanometer UV light, while minimizing measurement response time and providing complete oxidation. This simple and effective design requires no reagents or chemicals and has no moving mechanical components. Measurement technology UV Oxidation / Differential Conductivity The 5000TOCi Sensor uses proven ultraviolet oxidation with differential conductivity (see Figure 1) as the method to effectively determine TOC The formation of hydroxyl radicals in the water during UV exposure produces a mechanism through which bonds in non-ionic organic compounds are broken and oxidization occurs to form products such as carbon dioxide and water. The carbon dioxide dissolves in the water and forms carbonic acid which dissociates into ionic-conductive species. This change in conductivity is associated with TOC (see Figure 2). USP/EP and SST In the Pharmaceutical Water production process, System Suitability Testing (SST) is an essential activity to verify the performance of a Total Organic Carbon monitoring system and to ensure its adequacy for TOC analysis. USP and EP Requirements In the requirements for TOC measurement, the United States Pharmacopoeia and European Pharmacopoeia have established specific Total Organic Carbon (TOC) tests as described in USP General Chapter <643> and EP Chapter 2.2.44, respectively. Quartz Coil Conductivity Sensor (1) UV Oxidation UV Conductivity Sensor (2) • OH CxHyOz non-ionic UV Lamp Figure 1 18 METTLER TOLEDO US and Canada CO2 + H2O H2CO3 H+ + HCO–3 ionic-conductive (carbonated water) Figure 2 These chapters provide: – Guidance on the methodology for TOC testing – Criteria for establishing instrument acceptance – TOC limits for the sample to be tested Challenges of System Suitability Testing Because organic carbon appears in various forms in nature and subsequently in water treatment processes, a wide variety of oxidation states and chemical forms are found in these systems. The goal of System Suitability Testing is to challenge the TOC measurement technique by verifying that two chemicals of very different chemical properties respond equally. In this case, the two chemicals specified in the pharmacopoeial chapters are sucrose and 1,4-benzoquinone. Because of their unique and different chemical structure, sucrose and 1,4-benzoquinone challenge the bondbreaking and oxidation capability of the TOC measurement technology. These solutions are commonly referred to as easy to oxidize and hard to oxidize chemicals, respectively. In addition to sucrose and 1,4-benzoquinone, reagent water (the water used to manufacture the sucrose and 1,4-benzoquinone solutions) is analyzed during the suitability testing. How is TOC System Suitability Verified? Once the measurements of sucrose, 1,4-benzoquinone and reagent water are complete, a simple calculation is applied: 1. Calculate the limit response by subtracting the Reagent Water (RW) TOC response from the response of the Sucrose (RS) Standard Solution. This is RS – RW. 2. Calculate the corrected System Suitability Solution response by subtracting the Reagent Water TOC response from the 1,4-benzoquinone TOC response. This is RSS –RW. 3. Fill in the responses to the following formula: Feature Number of TOC sensors per transmitter Measurement Range Transmitter Response Efficiency (%) = 100 RSS –RW RS –RW Response efficiency must fall within the limits as established in the table below: System Suitability Acceptance: 85% to 115% The TOC measurement system passes system suitability testing if the response efficiency is greater than or equal to 85% and less than or equal to 115%. 5000TOCi 5000TOCe 4 2 4000TOC 1 0.05-2000ppbC 0.05-1000ppbc 0.05-1000ppbc M300 M800 770MAX Multi-parameter Yes Yes No Plug and Measure Yes Yes Yes USP, EP, JP and Ch. P Compliant Yes Yes Yes Continuous Measurement Yes Yes Yes Automatic Flow Control Yes No No ISM Capability Yes No No Semi-Automated Cal/SST Yes No No METTLER TOLEDO US and Canada 19 THORNTON Sodium Analyzer Sodium Trace Contamination Measurement NEW! 2300Na High Sensitivity, Low Maintenance The Thornton 2300Na Sodium Analyzer offers a new design for a traditional measurement for pure water treatment and power cycle chemistry monitoring. This Analyzer provides assurance of water purity to minimize corrosion and maximize water production. Early detection of trace contamination is enabled with minimal operator supervision. Features/Benefits - Fully automatic, unattended calibration – assures reliable operation while saving technician time - Reagent addition confirmation by pH – guarantees consistent measurement results - Convenient grab sample measurement – for additional samples and QC checks for other areas of the plant - Slow and complete reagent consumption – saves reagent costs and eliminates waste disposal issues - Simultaneous display of sodium, adjusted pH, temperature and calibration progress – provides convenient analyzer and sample status at a glance, saving operator time - Automated electrode conditioning with each calibration – minimizes the need for electrode etching - Choice of two enclosures: fully closed for dirty plant environments or with controls conveniently accessible for clean sample rooms - Four analog outputs for sodium, pH and temperature with choice of scaling – enables full integration into data acquisition or control systems Specifications Measurements Range, sodium Resolution, sodium Accuracy, sodium Response time (90%) Update rate Reagent consumption Sample pH Sample flowrate Sample temperature Sample pressure Calibration Electrode conditioning Grab sample measurement Range, pH Range, temperature (Ambient) www.mt.com/Thornton 20 METTLER TOLEDO US and Canada 0.001-100,000 ppb or equivalent ppm, auto-ranging 4 digits with decimal, autoranging; 0.001 ppb in lowest range 10% of reading ± 0.05 ppb 120 s once per second diisopropylamine, DIPA, approximately 1 L per 2 months; more at higher temperatures and for cation exchange samples 2.5 -12 >40 mL/min (>20 mL/min for cation exchange samples) excess to drain 5 to 50 °C (41-122 °F) 0.3-7 bar(g) (5-100 psig) Automatic, unattended 3-point known addition; manual 1- or 2-point Part of auto-cal sequence Included 0.00 -14.00 pH, reagent conditioned sample 5 - 50.0 °C (41-122.0°F) Microelectr. Power Specifications Outputs Analog outputs For sodium, conditioned pH, temperature; four powered 0/4-20 mA, 22 mA alarm, 500 ohm max load, not for use with externally powered circuits Linear, bi-linear, logarithmic (1,2,3 or 4 decades) or auto ranging ±0.05 mA two unpowered, SPDT, 250 VAC/30VDC, 3 A resistive freely assignable to setpoints for sodium, pH, temperature; other relays used for auto-cal Analog output scaling Analog output accuracy Relay contacts Installation/Power/Enclosure Operator interface 4-line backlit LCD, 5 tactile keys; simultaneous display of sodium, conditioned pH, auto-cal status (temperature optional) Sample inlet: 1/4” or 6 mm OD tube SS compression fitting Drain hose: 19 x 25.4 mm (¾ x 1”), 2 m (6 ft) length included 100-240 VAC, 50-60 Hz, 25 W; on power loss all settings are retained Enclosures: 900 x 450 x 190 mm (35.4 x 17.7 x 7.5”) 27 kg (60 lbs) 5-50 °C (41-122 °F) 10-90% non-condensing CE Connections Power Dimensions HWD Weight Ambient operating temperature Humidity Ratings/approvals Order No. 58 042 001 58 042 002 901.7 mm 35.5” Ordering Information Description 2300Na Sodium Analyzer, with partial door for clean sample room 2300Na Sodium Analyzer, with full dust & water resistant enclosure 177.8 mm 7” 438.15 mm 17.25” Typical Applications – Ultrapure water monitoring at sub-ppb sodium levels – Pure water treatment cation exchange monitoring detects the first break through of sodium – Power steam quality monitoring protects turbines from sodium attack – Power condensate monitoring detects small leaks early to allow time to plan corrective action METTLER TOLEDO US and Canada 21 THORNTON Conductivity/ Resistivity Sensors with ISM Conductivity/ Resistivity Accurate and Reliable NEW! UniCond® Conductivity/ Resistivity Sensors for M800 & M300 Transmitters with ISM UniCond® conductivity/resistivity sensors for the Thornton M800 and M300 ISM provide exceptionally wide measurement ranges due to their advanced built-in measuring circuit. The on-board measuring circuit eliminates interference from leadwire resistance and capacitance. Only digital signals go back to the transmitter. Advanced measuring techniques further contribute to superior accuracy over the expanded range. Specifications Cell Constant Accuracy Cell constant repeatability Temperature sensor Temperature accuracy Maximum cable length Finish (Sanitary 0.1 cm–1 sensors) Insulator Material Response Time Connector 0.01 cm–1 sensor: ± 1% 0.1 cm–1 sensors: ± 1% for 0.02 – 5,000 µS /cm; ± 3 % > 5,000 µS / cm ± 0.25%; Pt 1000 RTD, IEC 60751, Class A, with NIST-traceable calibration ± 0.1°C at 25 °C; 91m (300 ft) Ra 0.2 micrometers (8 microinches), 316 L SS is electropolished PEEK 90% of value in < 5 sec. IP 65, mates with 58 080 27X series cable Feature Overview – Plug & Measure functionality – Integral high-performance measuring circuit – Robust digital output signal – Calibration data stored internally Other Highlights – Extremely wide rangeability: ultrapure to sea water – Highest accuracy – NPT and TriClamp connections Flow Housings 1000-31 www.mt.com/Thornton 22 METTLER TOLEDO US and Canada 1000-30 Microelectr. Power Pharma Water [ 104 mm / 4.1" Dimensions of the 316 SS flow housing (1000-30) (for 0.1 constant 3⁄4" NPT short conductivity sensors only) [ 12.7 mm 0.50" 1/8" NPT Outflow port Dimensions of the UniCond® NPT 0.01 constant conductivity sensor [ 109 mm / 4.3" [ 31.8 mm 1.25" [ 15.7 mm 0.62" Dimensions of the 1/8" NPT Inflow port 82.6 mm / 3.25 " 3/4" NPT Sensor port 3/4" NPT UniCond® 25.4 mm 1.00" NPT 0.1 constant conductivity sensor 1/4" NPT Outflow port [ 71 mm / 2.8 " X [ 15.7 mm 0.62" [ 38.1 mm 1.50" 28.6 mm 1.13" 1/4" NPT Inflow port 82.6 mm / 3.25 " 3/4" NPT Sensor port Tri-Clamp fitting see table Dimensions of the PVDF flow housing (1000-31) (for 0.1 constant 3⁄4" NPT short conductivity sensors only) Dimensions of the UniCond® sanitary 0.1 constant conductivity sensor Ordering Information Description Fitting Order Number NPTM NPTM 3⁄4" NPTM 3⁄4" NPTM 1⁄2" NPTM 3⁄4" NPT 11⁄2" Tri-Clamp® Insertion Length “X” mm (inch) 34 (1.35) 132 (5.19) 34 (1.35) 132 (5.19) 29 (1.14) 86 (2.38) 86 (3.38) Fitting/ Body material Teflon® / SS Teflon® / SS Teflon® / SS Teflon® / SS Teflon® / SS Teflon® / SS Titanium Range (µS / cm) * 0.02 – 50,000 0.02 – 50,000 0.02 – 50,000 0.02 – 50,000 0.02 – 50,000 0.002– 500 0.02 – 50,000 Cell Const. (cm–1) 0.1 0.1 0.1 0.1 0.1 0.01 0.1 Electrode material Titanium Titanium Monel Monel Titanium Titanium Titanium 11⁄2" Tri-Clamp® 86 (3.38) 316 L SS 0.02– 3,000 0.1 316 L SS 2" Tri-Clamp® 105 (4.13) 316 L SS 0.02– 3,000 0.1 316 L SS 3⁄4" 3⁄4" * † ® ® Max Pressure/Temp Psig (bar(g)) at °C (°F) 250 (17) at 93 (200) 250 (17) at 93 (200) 250 (17) at 93 (200) 250 (17) at 93 (200) 250 (17) at 93 (200) 250 (17) at 93 (200) 203 (14) at 130 (266) & 450 (31) at 25 (77) 203 (14) at 130 (266) & 450 (31) at 25 (77) 203 (14) at 130 (266) & 450 (31) at 25 (77) 58 031 404 58 031 409 58 031 407 58 031 408 58 031 406 58 031 410 58 031 413 † 58 031 414 † 58 031 415 † Megohm-cm = 1/ µS / cm FDA compliant materials with certification to meet EN10204 3.1B. & USP <88> Class VI Tri-Clamp is a registered trademark of Apha Laval Teflon is a registered trademark of Dupont METTLER TOLEDO US and Canada 23 THORNTON Conductivity / Resistivity Sensors Conductivity Sensors for M300 & 770MAX A Comprehensive Series to Meet Industry Requirements THORNTON provides a full complement of conductivity/resistivity sensors for M300 or 770MAX with NPT or sanitary fittings. They include various lengths, cell constants and materials to match the application: titanium concentric electrodes for high purity water; monel electrodes for rinse waters containing HF; highly polished 316L stainless steel (SS) electrodes for pharmaceutical waters; CPVC and PEEK sensors with four flush electrodes for solutions with higher conductivity and/or suspended material; and an epoxy sensor which can also measure chemical concentration. Specifications 240-202 244-630 240-201 Cell constant accuracy 243E233 Conductivity/ Resistivity Accurate and Reliable Sensor Selection Criteria THORNTON offers a wide variety of conductivity / resistivity sensors to accomodate most applications. Use the following criteria to select the appropriate sensor for your installation: – Conductivity or resistivity range – Transmitter – Mounting type: insertion, retractable or submersion – Pipe connection and size – Chemical compatibility, including cleaning and disinfection processes – Temperature requirements, including steam and / or hot chemical cleaning i www.mt.com/THORNTON-Cond 24 METTLER TOLEDO US and Canada ± 1 %, except ± 5 % system accuracy for 4-electrode & 10 constant Cell constant repeatability ± 0.25 %, except ± 2 % for 4-electrode & 10 constant Temperature sensor Pt 1000 RTD, IEC 746, Class A, except 50 constant Temperature accuracy ± 0.1 °C (± 0.2 °F), except 4-electrode sensors at 25 °C (77 °F) Cable jacket material NPT: PVC, 80 °C (176 °F) rating Sanitary: Teflon®, 200 °C (392 °F) rating M300. sensor 60 m (200 ft), except 15 m (50 ft) for 244-Series distance 770MAX. sensor distance Finish Insulator material 91m (300 ft), except 15m (50 ft) for 234 series N4 (Ra < 0.2 µm/ Ra < 8 µin), 316L SS is electropolished PEEK (0.01 & 0.1 constant); Noryl (10 constant) Feature Overview – Precise factory calibration and certification of each cell constant and RTD – Optimized 4-wire measuring circuitry provides exceptional rangeability and accuracy, eliminating cable effects – Quick and easy installation Typical Applications – Pharmaceutical water – Power and steam generation – Semiconductor water treatment – Recycle and reclaim water – Wastewater treatment For detailed information about conductivity sensors for M300: Please refer to pages 26-27 for ordering information and drawings For detailed information about conductivity sensors for 770MAX: Please refer to pages 28-29 for ordering information and drawings Microelectr. Power Pharma Water Calibration of Conductivity Sensors THORNTON Auto-loop Factory Calibration System THORNTON conductivity sensors are industry standards for determining water purity and solution concentration. THORNTON ISO 9001 factory calibration and certification are NIST and ASTM traceable using THORNTON’s unique ultrapure auto-loop calibration system. Certification includes test and accuracy, plus materials as noted in sensor specifications. USP pharmaceutical water monitoring requirements are met with sanitary sensors which provide accurate conductivity and temperature measurement. 316L stainless steel Tri-Clamp mounting sensors have an electropolished finish with roughness average (Ra) <0.2µm, <8µin. 4-electrode sensors are ideal for monitoring clean-in-place (CIP) solutions and deionizer regenerant concentrations. Did You Know THORNTON conductivity systems are routinely used by other instrument suppliers as the reference to provide traceability when calibrating their instrumentation. ? Conductivity Standard Solutions Provided for sensor verification and recalibration, conductivity standards are produced, analyzed and documented in the Mettler-Toledo Thornton ISO9001 certified facility with processes similar to those used to calibrate high accuracy THORNTON conductivity sensors. They are provided with label and certificate with lot number, certified value, expiration date, plus ASTM and NIST traceability data. These standards are analyzed and used at equilibrium with the atmosphere. Specifications Standard 25 µS / cm, 500 ml, HCl 100 µS / cm, 500 ml, KCl 1000 µS / cm, 500 ml, KCl 10,000µS / cm, 500 ml, KCl 100,000µS / cm, 500 ml, KCl Accuracy ± 3% ± 1% ± 1% ± 1% ± 1% Shelf Life 6 months 12 months 12 months 12 months 12 months Order Number 58 078 001 58 078 002 58 078 003 58 078 004 58 078 005 METTLER TOLEDO US and Canada 25 THORNTON Conductivity / Resistivity Sensors Conductivity/ Resistivity Accurate and Reliable Conductivity Sensors for M300 Drawings NPT 0.01 and 0.1 Constant 42 mm 1.65" X < 3" 1⁄2" or 3⁄4" [ 12.7 mm [ 0.50" [ 19.1 mm/0.75" 3⁄ X > 3" 86.6 mm 3.41" 41 mm 1.62" NPT 42 mm 1.65" 3⁄4" 10 Constant [ 15.7 mm [ 0.62" 4" 12.7 mm 0.50" NPT Submersion 0.1 Constant 1" NPT 29 mm 1.15" NPT 25.4 mm 1.00" [ 12.7 mm [ 0.50" [ 33.4 mm [ 1.32" Sanitary, Standard 3⁄ " NPT 4 111.5 mm 4.39" "X" [ 15.7 mm [ 0.62" NPT 4-Electrode, CVPC [ 25.4 mm [ 1.00" Sanitary fitting, see table 151.4 mm/5.96" 82.3 mm/3.24" Sanitary, VP 64.5 mm 2.54" 27.9 mm 1.10" [ 25.4 mm/1.00" 6.35 mm/0.25" "X" see table [ 15.9 mm [ 0.625" VP connector 1" NPT 1" NPT 26.9 mm/1.06" wrench flats VP connector Tri-Clamp fitting, see table NPT 4-Electrode, PEEK 126.7 mm/4.99" 57.4 mm 2.26" 316SS Flow Housing (1000-30) 1⁄8" NPT outflow port [ 25.4 mm/1.00" VP connector [ 31.8 mm [ 1.25" 82.6 mm 3.25" 3⁄4" 27.9 mm 1.10" NPT sensor port 1" NPT 26.9 mm/1.06" wrench flats 25.4 mm/1.00" 1⁄8" NPT inflow port Sanitary 4-Electrode 105.2 mm/4.14" PVDF Flow Housing (1000-31) 1⁄ " 4 38.1 mm 1.50" "X" NPT outflow port [ 25.4 mm/[ 1.00" [ 38.1 mm [ 1.50" 82.6 mm 3.25" 3⁄4" 28.6 mm/1.13" Tri-Clamp fitting, see table 1⁄4" NPT inflow port NPT sensor port www.mt.com/THORNTON-Cond 26 METTLER TOLEDO US and Canada VP connector Microelectr. Power Pharma Water Ordering Information Electrode Maximum Pressure Process Connection Material – Fitting – Material 2-Electrode Sensors – Measuring range 0.02– 2,000 µS / cm (cell constant 0.1 cm–1) a Titanium 17bar(g) at 93 °C (250 psig at 200 °F) 3⁄4" NPTM Teflon® / SS Titanium 17bar(g) at 93 °C (250 psig at 200 °F) 3⁄4" NPTM Teflon® / SS 3 Monel 17bar(g) at 93 °C (250 psig at 200 °F) ⁄4" NPTM Teflon® / SS Monel 17bar(g) at 93 °C (250 psig at 200 °F) 3⁄4" NPTM Teflon® / SS Titanium 7bar(g) at 95 °C (100 psig at 203 °F) 3⁄4" NPTM PVDF 34bar(g) at 25 °C (500 psig at 77 °F) 316L SS 4bar(g) at 131 °C (58 psig at 268 °F) For SS 7bar(g) at 95 °C (100 psig at 203 °F) Retractable 17bar(g) at 25 °C (250 psig at 77 °F) housing b Titanium 17bar(g) at 93 °C (250 psig at 200 °F) 1⁄2" NPTM Noryl Titanium 17bar(g) at 93 °C (250 psig at 200 °F) 3⁄4" NPTM Noryl Titanium 17bar(g) at 93 °C (250 psig at 200 °F) 3⁄4" NPTM Teflon® / SS Titanium 17bar(g) at 93 °C (250 psig at 200 °F) 1⁄2" NPTM Teflon® / SS Titanium 17bar(g) at 93 °C (250 psig at 200 °F) 3⁄4" NPTM Teflon® / SS 1 Titanium 17bar(g) at 93 °C (250 psig at 200 °F) ⁄2" NPTM Teflon® / SS Titanium 17bar(g) at 93 °C (250 psig at 200 °F) 3⁄4" NPTM Teflon® / SS Titanium 10bar(g) at 155 °C (150 psig at 311°F) 1.5" Tri-Clamp Titanium 31bar(g) at 25 °C (450 psig at 77 °F) 316L SS 10bar(g) at 155 °C (150 psig at 311°F) 1.5" Tri-Clamp 316L SS 31bar(g) at 25 °C (450 psig at 77 °F) 316L SS 10bar(g) at 155 °C (150 psig at 311°F) 2" Tri-Clamp 316L SS 31bar(g) at 25 °C (450 psig at 77 °F) Titanium 17bar(g) at 93 °C (250 psig at 200 °F) 3⁄4" NPTM Teflon® / SS Titanium 17bar(g) at 93 °C (250 psig at 200 °F) 3⁄4" NPTM Teflon® / SS 316L SS 10bar(g) at 155 °C (150 psig at 311°F) 1.5" Tri-Clamp 316L SS 31bar(g) at 25 °C (450 psig at 77 °F) 316L SS 10bar(g) at 155 °C (150 psig at 311°F) 2" Tri-Clamp 316L SS 31bar(g) at 25 °C (450 psig at 77 °F) – Measuring range 0.002– 200 µS / cm (cell constant 0.01 cm–1) a Titanium 17bar(g) at 93 °C (250 psig at 200 °F) 3⁄4" NPTM Teflon® / SS a –1 – Measuring range 50– 40,000 µS / cm (cell constant 10 cm ) Graphite 17bar(g) at 93 °C (250 psig at 200 °F) 3⁄4" NPTM Teflon® / SS 4-Electrode Sensors e – Measuring range 10– 650,000 µS / cm 316L SS d 5bar(g) at 150 °C (70 psig at 302 °F) 1.5" Tri-Clamp PEEK 14bar(g) at 50 °C (200 psig at 122 °F) 316L SS d 5bar(g) at 150 °C (70 psig at 302 °F) 2" Tri-Clamp PEEK 14bar(g) at 50 °C (200 psig at 122 °F) Hastelloy C d 5bar(g) at 150 °C (70 psig at 302 °F) 1.5" Tri-Clamp PEEK 14bar(g) at 50 °C (200 psig at 122 °F) 316L SS d 5bar(g) at 150 °C (70 psig at 302 °F) 1.5" Tri-Clamp PEEK 14bar(g) at 50 °C (200 psig at 122 °F) Hastelloy C d 7bar(g) at 93 °C (100 psig at 200 °F) 1" NPTM PEEK 14bar(g) at 25 °C (200 psig at 77 °F) 316L SS d 3.5bar(g) at 80 °C (50 psig at 176 °F) 1" NPTM CPVC 7bar(g) at 25 °C (100 psig at 77 °F) Hastelloy C d 3.5bar(g) at 80 °C (50 psig at 176 °F) 1" NPTM CPVC 7bar(g) at 25 °C (100 psig at 77 °F) a MΩ cm = 1/(µS/cm) S = b See pages 52-53 for retractable housing (also used for pH and ORP) c Tinned leads – no patch cord required VP = d Includes material certification to meet EN 10204 3.1B & USP<88> ClassVI e 4-electrode sensor, maximum patch cord length 15 m (50 ft) Insertion Length "x" 34 mm 132 mm 34 mm 132 mm 29 mm Cable Length (1.35") (5.19") (1.35") (5.19") (1.15") 0.5 m 0.5 m 0.5 m 0.5 m – 70 mm (2.75") – Connector S S S S S 240-201 240-202 240-203 240-204 240-207 VP 240-222 (1.5 ft) (1.5 ft) (10 ft) (1.5 ft) (20 ft) c (10 ft) c (30 ft) c (1.5 ft) S S S S S 240-213 240-214 240-215 240-216 240-217 240-218 240-220 243E221d 86 mm (3.38") 0.5 m (1.5 ft) S 243E223 d 105 mm (4.13") 0.5 m (1.5 ft) S 243E227 d 34 mm (1.35") 132 mm (5.19") 85 mm (3.35") 0.5 m (1.5 ft) 0.5 m (1.5 ft) – VP VP VP 240-231 240-236 243E233 d VP 243E237 d 29 mm 29 mm 34 mm 29 mm 34 mm 29 mm 34 mm 86 mm (1.14") (1.14") (1.35") (1.14") (1.35") (1.14") (1.35") (3.38") 104 mm (4.10") 0.5 m 0.5 m 3m 0.5 m 6.1 m 3m 9m 0.5 m (1.5 ft) (1.5 ft) (1.5 ft) (1.5 ft) Order Number – 60 mm (2.38") 0.5 m (1.5 ft) S 240-101 86 mm (3.38") 0.5 m (1.5 ft) S 240-401 25 mm (1.00") – VP 244-633 25 mm (1.00") – VP 244-634 25 mm (1.00") – VP 244-636 12 mm (0.50") – VP 244-638 28 mm (1.10") – VP 244-630 28 mm (1.10") – VP 244-631 28 mm (1.10") – VP 244-635 Standard connector used with 1XXX-67 patch cords only. See page 74. VarioPin sealed connector used with 58 080 20X patch cords only (58 080 101 3-ft adapter cable can connect an existing 1XXX-67 patch cord to a VP sensor). See page 74. METTLER TOLEDO US and Canada 27 THORNTON Conductivity / Resistivity Sensors Conductivity/ Resistivity Accurate and Reliable Smart Conductivity Sensors for 770MAX Drawings See sensor table next page for "X" dimensions. www.mt.com/THORNTON-Cond 28 METTLER TOLEDO US and Canada Microelectr. Power Pharma Water Ordering Information Electrode Maximum Pressure Process Connection Insertion Cable Order# Material – Fitting – Material Length "X" Length US / Canada 2-Electrode Sensors – Measuring range 0.01– 3,000µS / cm (cell constant 0.1 cm–1) a Titanium 7bar(g) at 95 °C (100 psig at 203 °F) 3⁄4" NPTM & PVDF 29 mm (1.14") 3 m (10 ft) 230-207 34bar(g) at 25 °C (500 psig at 77 °F) 1" NPTM Titanium 17bar(g) at 93 °C (250 psig at 200 °F) 3⁄4" NPTM Noryl 29 mm (1.14") 0.5 m (1.5 ft) 230-210 Titanium 17bar(g) at 93 °C (250 psig at 200 °F) 3⁄4" NPTM Teflon® / SS 34 mm (1.35") 0.5 m (1.5 ft) 230-211 316L SS 4bar(g) at 131 °C (58 psig at 268 °F) Retractable SS 70 mm (2.75") 3 m (10 ft) 230-212 7bar(g) at 95 °C (100 psig at 203 °F) for 1000-4X 17bar(g) at 25 °C (250 psig at 77 °F) housing Titanium 17bar(g) at 93 °C (250 psig at 200 °F) 1⁄2" NPTM Teflon® / SS 29 mm (1.14") 0.5 m (1.5 ft) 230-216 Monel 17bar(g) at 93 °C (250 psig at 200 °F) 3⁄4" NPTM Teflon® / SS 34 mm (1.35") 0.5 m (1.5 ft) 230-251 Monel 17bar(g) at 93 °C (250 psig at 200 °F) 3⁄4" NPTM Teflon® / SS 132 mm (5.19") 0.5 m (1.5 ft) 230-261 Titanium 17bar(g) at 93 °C (250 psig at 200 °F) 3⁄4" NPTM Teflon® / SS 132 mm (5.19") 0.5 m (1.5 ft) 230-271 Titanium b 10bar(g) at 155 °C (150 psig at 311°F) 1.5" Tri-Clamp Titanium 86 mm (3.38") 0.5 m (1.5ft) 233E221 31bar(g) at 25 °C (450 psig at 77 °F) 316L SS b 10bar(g) at 155 °C (150 psig at 311°F) 1.5" Tri-Clamp SS 86 mm (3.38") 0.5 m (1.5 ft) 233E223 31bar(g) at 25 °C (450 psig at 77 °F) 316L SS b 10bar(g) at 155 °C (150 psig at 311°F) 2" Tri-Clamp SS 86 mm (3.38") 0.5 m (1.5 ft) 233E227 31bar(g) at 25 °C (450 psig at 77 °F) 316L SS b 10bar(g) at 155 °C (150 psig at 311°F) ISO-DN25 bund SS 60 mm (2.37") 0.5 m (1.5 ft) 233E323 31bar(g) at 25 °C (450 psig at 77 °F) 316L SS b 10bar(g) at 155 °C (150 psig at 311°F) ISO-DN25 bund SS 70 mm (2.76") 0.5 m (1.5 ft) 233E327 31bar(g) at 25 °C (450 psig at 77 °F) – measuring range 0.001– 100 µS / cm (cell constant 0.01cm–1) a Titanium c 17bar(g) at 93 °C (250 psig at 200 °F) 3⁄4" NPTM Teflon® / SS 60 mm (2.38") 0.5 m (1.5 ft) 230-101 – measuring range 10– 200,000µS / cm (cell constant 10 cm–1) a Graphite 17bar(g) at 93 °C (250 psig at 200 °F) 3⁄4" NPTM Teflon® / SS / Noryl 87 mm (3.41") 0.5 m (1.5 ft) 230-431 – measuring range 10– 1,000KµS / cm (cell constant 50 cm–1) a Graphite 7bar(g) at 93 °C (100 psig at 200 °F) 1" NPTM PVDF / Epoxy 125 mm (4.90") 0.5 m (1.5ft) 230-531 4-Electrode Sensors – measuring range 10– 800,000µS / cm Hastelloy C b 7bar(g) at 93 °C (100 psig at 200 °F) 1" NPTM PEEK 28 mm (1.10") 3 m (10 ft) 234-630 14bar(g) at 25 °C (200 psig at 77 °F) 316L SSb 3.5bar(g) at 80 °C (50 psig at 176 °F) 1" NPTM CPVC 28 mm (1.10") 3 m (10 ft) 234-631 7bar(g) at 25 °C (100 psig at 77 °F) Hastelloy Cb 3.5bar(g) at 80 °C (50 psig at 176 °F) 1" NPTM CPVC 28 mm (1.10") 3 m (10 ft) 234-635 7bar(g) at 25 °C (100 psig at 77 °F) 316L SS b 14bar(g) at 50 °C (200 psig at 122) 1.5" Tri-Clamp PEEK 25 mm (1.00") 0.5 m (1.5 ft) 234-633 4.8bar(g) at 140 °C (70 psig at 284 °F) 316L SS b 14bar(g) at 50 °C (200 psig at 122) 2" Tri-Clamp PEEK 25 mm (1.00") 0.5 m (1.5 ft) 234-634 4.8bar(g) at 140 °C (70 psig at 284 °F) Hastelloy C b 14bar(g) at 50 °C (200 psig at 122) 2" Tri-Clamp PEEK 25 mm (1.00") 0.5 m (1.5 ft) 234-636 4.8bar(g) at 140 °C (70 psig at 284 °F) 316L SS b 14bar(g) at 50 °C (200 psig at 122) 1.5" Tri-Clamp PEEK 12 mm (0.50") 0.5 m (1.5 ft) 234-638 4.8bar(g) at 140 °C (70 psig at 284 °F) Certification of calibration included with all 0.1 and 0.01 cell constant and 4-E sensors; may be requested at additional cost on others. a MΩ cm = 1/(µS/cm) b Includes material certification to meet EN 10204 3.1B & USP <88> Class VI c Recommended for non-aqueous samples 770MAX Patch Cord Smart Sensor Smart Sensor Wiring METTLER TOLEDO US and Canada 29 THORNTON Conductivity/ Resistivity Sensors Conductivity/ Resistivity Accurate and Reliable NEW! Boiler Water Conductivity Sensors Rugged and Reliable Boiler and steam piping can be protected from upset conditions using a continuous conductivity measurement with readout in µS/cm, mS/cm or ppm TDS. The sensor can monitor systems to 14.5 bar (210 psig) saturated steam conditions without sample cooling. Accurate temperature compensation is provided. The transmitter readout can be located up to 61 m (200 ft) away from the sensor and retransmit alarm, control and/or analog signals even further. Automatic blowdown control allows close management of boiler water quality and usually reduces the amount of blowdown, saving a significant amount of energy. Specifications Process Connection Insertion length Cable length Cable jacket material; rating Wetted materials Maximum Pressure/Temperature Range Cell constant Temperature sensor Temperature accuracy Certification 1" NPT 28 mm (1.10") 3 m (10 ft) Teflon; 200 °C (392 °F) 316SS, PEEK, Viton 35 bar(g) (500 psig) at 25 °C (77 °F); 17 bar(g) (250 psig) at 200°C (392°F) 10 to 20,000 µS / cm uncompensated 0.4 cm-1 Pt 1000 RTD, IEC 751 Class A 0.1 °C at 25°C (0.1 °F at 77 °F) ASTM / NIST-traceable certificate of accuracy for conductivity and temperature Feature Overview – Minimize corrosion and scaling with highest accuracy measurement and consistent blowdown control – Reduce energy costs with continuous monitoring and automatic control rather than grab sampling with manual control – Save operations costs by direct measurement without sample cooler and cooling water, for samples up to 14.5 bar(g) (210 psig) saturated steam 30 METTLER TOLEDO US and Canada – Install with flexibility of in-line mounting or side-stream flow housing – Use with versatile THORNTON M300 or 770MAX transmitters with choice of built-in control options Microelectr. Power Pharma Water Ordering Information Sensor Boiler water conductivity sensor with VP connector for M300 Boiler water conductivity sensor with Smart connector for 770MAX Housing Flow housing, 316SS, 1⁄4" NPT inlet / outlet Order Number 58 031 264 58 031 038 58 084 016 Dimensions of the boiler water conductivity sensor Dimensions of the flow housing 58 084 016 Flow housing 58 084 016 METTLER TOLEDO US and Canada 31 THORNTON Pure Light Water Quality Simple Water Quality Indication NEW! 656 Pure Light™ Water Quality Indicator with Timer The Pure Light™ is a go/no-go indicator for the quality of pure water from purification systems including service deionization, reverse osmosis, and distillation. Under normal conditions, the green light is illuminated, indicating that the water is in the acceptable purity range. When the purity falls below the user selected set point, the indicator light switches from green to red. The user can activate the time function to also alarm based on time and prevent organic or biological fouling of the system. This easy to interpret, go/no-go, signal alerts the user to take appropriate action. Features/Benefits - Low voltage operation - the indicator operates on 6 VAC. - Five ranges, user-selectable - jumper permits the user to select the acceptable purity level threshold to meet the application. Threshold limit can be re-set as needed to one of the following five settings. Restivity Conductivity 50 k Ω-cm 20 µS / cm 200 k Ω-cm 5 µS / cm 500 k Ω-cm 2 µS / cm 1 MΩ-cm 1 µS / cm 2 M Ω-cm 0.05 µS / cm - BioFouling Timer - includes selectable timer that indicates the elapse of 90 or 180 days since the last servicing. - Dual Mounting Threads - supplied with two mounting threads of 1/2” NPT and 9/16” -12 for convience and reduced inventory. - Multiple lights, one transformer - up to three Pure Lights can be operated from one 120V transformer which has screw terminals. Only one electrical outlet is required to monitor multiple points. Each light for 120V is supplied with a 10 ft (3 m) connecting wire. - Red & green LED’s - for reliability, two bright Light Emitting Diodes (LED’s) are used to indicate above or below threshold status, representing the need for regeneration or replacement of ion exchange resin. www.mt.com/thornton 32 METTLER TOLEDO US and Canada Microelectr. Power Pharma Water Specifications Accuracy Threshold Settings Restivity Conductivity Visual Indication ± 10% at 25 °C, typical 50 k, 200 k, 500 k, 1 M & 2 MΩ-cm 20, 5, 2, 1 & 0.5µS/cm continuous green = satisfactory water quality and operation within time limit continuous red = unacceptable water quality flashing red = time limit (90 or 180 days) exceeded, satisfactory water quality 115 VAC ± 10% 50/60 Hz, 230 VAC ± 10% 50/60 Hz, or 6 VAC 50/60 Hz Timer elapsed time is retained in memory on power loss 1/2” NPT & 9/16”-12 0-150 psi (10 bar(g)) +5 °C to +45 °C (Measurement is not temperature compensated) -40 °C to +50 °C Noryl SE 100X body, gold-plated electrodes, Viton o-ring, Lexan 121 cover Light and transformer - 0.9 lbs (0.4 kg) 120 VAC transformer cULus listed (Canadian and US standards) 230 VAC transformer, CE compliant, European round pin plug Power Requirement Installation fittings Operating pressure Operating temperature Storage temperature Materials Weight Rating Ordering Information Description Pure Light with 120 VAC Transformer Pure Light without Transformer Pure Light with 230 VAC Transformer Accessory 120 V Transformer (36143) Order No. 58 001 031 58 001 030 58 001 032 58 073 050 φ 1.25 (32.74) 2.75 (70) 1.75 (44.4) 1.57 (40) 1.25 (32) Wrench Flats 4.15 (105.3) 1.09 (27.7) 1/2 NPT TRANSFORMER 10 ft. (3 m) Cable 0.460 (16.7) 0.300 (7.6) 9/16-12 UNC Thread Dimensions: inches (mm), except where noted otherwise METTLER TOLEDO US and Canada 33 THORNTON Total Organic Carbon Total Organic Carbon A TOC Sensor for Critical Water Release NEW! 5000TOCi On-line, Fast and Continuous The 5000TOCi sensor uses proven ultraviolet oxidation with differential conductivity as the method to effectively determine TOC concentrations. High performance THORNTON conductivity sensors provide continuous conductivity measurement before and after sample oxidation. This is accomplished using a continuous flowthrough spiral quartz tube design that allows the sample to flow continuously through the sensor. This design maximizes exposure to the 185nm and 254nm UV light, while minimizing measurement response time and providing complete oxidation. This simple and effective design requires no reagents or chemicals and has no moving mechanical components. Feature Overview – On-line continuous measurements, no batch measurement cycle – Intelligent Sensor Management (ISM) Interface – Intelligent diagnostics provided with iMonitor in M800 – Up to four TOC sensors connect to one M800 (4CH) – Automated flow control – Multi-Point Calibration – Integrates standard M800 multi-parameter instrument features with specific TOC sensor functions: – UV lamp run time status – UV lamp ON/OFF control – Fault and error messages for TOC measurement – TOC sensor key lock function for safe operation – Semi-automated SST and Calibration – Auto start function allows TOC sensor to start automatically after power interruption Specifications 5000TOCi Sensor Measurement range Accuracy Repeatability Resolution Analysis time Initial response time Limit of detection www.mt.com/THORNTON-TOC 34 METTLER TOLEDO US and Canada 0.05 –2000 ppbC (µgC/L) ± 0.1ppb C for TOC < 2.0 ppb (for water quality > 15 MΩ cm [0.067µS/cm]) ± 0.2 ppb C for TOC > 2.0 ppb and < 10.0ppb (for water quality > 15 MΩ cm) ± 5 % of measurement for TOC > 10.0 ppb (for water quality 0.5 to 18.2MΩ cm) ± 0.05 ppb C < 5 ppb, ± 1.0 % > 5 ppb 0.001ppbC (µgC/ L) Continuous < 60 seconds 0.025ppbC Microelectr. Power Pharma Water Specifications Conductivity Sensor Cell constant accuracy Temperature sensor Temperature accuracy Sample Water Requirements Temperature Particle size Minimum water quality Flow rate Pressure General Specifications Case dimensions Weight Enclosure material Enclosure rating Ambient temperature/ Humidity rating Power requirements Local indicators Ratings/approvals Sample Connections Inlet connection Outlet connection Inlet filter Wetted parts Wall mount Pipe mount Maximum sensor distance ± 2% Pt1000 RTD, Class A ± 0.25°C 0 to 100 °C a < 100 micron > 0.5 MΩ cm (< 2 µS/cm), pH < 7.5 b > 20 mL /min 0.3 bar(g) to 6.9 bar(g) (4 to 100 psig) at sample inlet connection c 280 mm (11") W 188 mm (7.4") H 133 mm (5.25") D 2.3 kg (5.0 lb) Polycarbonate plastic, flame retardant, UV and chemical resistant UL # E75645, Vol.1, Set 2, CSA # LR 49336 NEMA 4X, IP65 Industrial environment 5 to 50 °C (41 to 122 °F) / 5 to 80 % Humidity, non-condensing 100 – 130 VAC or 200 – 240 VAC, 50 / 60 Hz, 25 W Maximum Four LED lights for Fault, Error, Sensor Status and UV Lamp ON CE Compliant, UL and cUL (CSA Standards) listed, Conductivity and temperature sensors traceable to NIST, ASTM D1125 and D5391. Meets ASTM D5173 Standard Test Method for On-line Monitoring of Carbon Compounds in Water by UV Light Oxidation 3 mm (0.125") O.D. (2 m [6"] FDA compliant PTFE tubing supplied) 6 mm (0.25") O.D. Barb connection (1.5m [5"] flexible tubing provided) 316 SS, in-line 60 micron 316 SS / Quartz/PEEK/ Titanium/PTFE/Polyurethane (outlet tubing only)/EPDM Standard, mounting tabs provided Optional, with pipe-mount bracket accessory (for nominal pipe sizes 2.4 cm [1"]to 10 cm [4"]) 91 m (300 ft) a Temperature above 70 °C (158°F) requires sample conditioning coil (included with sensor) p/n 58 079 518. b For power plant cycle chemistry samples, pH may be adjusted by measurement after cation exchange. c Process pressure above 5.9bar(g) (85psig) requires optional High Pressure Regulator p/n 58 091 552. Ordering Information Description 5000TOCi Sensor, 110VAC 5000TOCi Sensor, 220VAC 5000TOCi Sensor for low PPB Calibration 110 VAC 5000TOCi Sensor for low PPB Calibration 220 VAC System Suitability and Calibration Cal/SST Module Order Number 58 036 031 58 036 032 58 036 033 58 036 034 58 091 566 For use with M800 Transmitters (refer to pg. 70-71) Description M800 Water 2-channel + 2 flow M800 Water 4-channel + 2 flow Order Number 58 000 802 58 000 804 METTLER TOLEDO US and Canada 35 THORNTON Total Organic Carbon Total Organic Carbon A TOC Sensor for Critical Water Release 5000TOCe On-line, Fast and Continuous The 5000TOCe sensor uses proven ultraviolet oxidation with differential conductivity as the method to effectively determine TOC concentrations. High performance THORNTON conductivity sensors provide continuous conductivity measurement before and after sample oxidation. This is accomplished using a continuous flow-through spiral quartz tube design that allows the sample to flow continuously through the sensor. This design maximizes exposure to the 185nm and 254nm UV light, while minimizing measurement response time and providing complete oxidation. This simple and effective design requires no reagents or chemicals and has no moving mechanical components. R 4X Benefits – Continuous flow design provides rapid TOC response with complete oxidation – No gases or reagents to handle, store or replace and no moving parts minimize routine maintenance and service intervals – Smart sensor design reduces installation and setup time – Real-time continuous monitoring for precise data trending and better process control www.mt.com/THORNTON-TOC 36 METTLER TOLEDO US and Canada Feature Overview – On-line continuous measurements, no batch measurement cycle – 770MAX smart sensor interface – Two TOC sensors connect to one 770MAX, with four channels remaining for other available sensors – Multi-Point Calibration – Integrates standard 770MAX multi-parameter instrument features with specific TOC sensor functions: – UV lamp run time status – UV lamp ON/OFF control – Fault and error messages for TOC measurement – TOC sensor key lock function for safe operation – Auto start function allows TOC sensor to start automatically after power interruption – Wide dynamic operating range meets the needs of pure and ultrapure water applications – Meets USP <643>, <645>, EP 2.2.44 and JP requirements for the Pharmaceutical Industry – Sensor platform allows easy integration into water purification make-up and distribution system designs – Ultra low TOC detection for ultrapure water applications to continuously monitor critical organic levels in Semiconductor make-up, distribution and process systems – Two TOC measurement points with one 770MAX instrument to manage performance of various unit processes within water purification systems – Compact NEMA 4X rated enclosure for demanding industrial environments – Meets ASTM D5173 standard test method for on-line TOC monitoring – Conductivity/temperature sensor and measurements traceable to NIST and ASTM D1125 and D5391 Microelectr. Power Pharma Water Specifications 5000TOCe Sensor Measurement range Accuracy Repeatability Resolution Analysis time Initial response time Limit of detection Conductivity Sensor Cell constant accuracy Temperature sensor Temperature accuracy Sample Water Requirements Temperature Particle size Minimum water quality Flow rate Pressure General Specifications Case dimensions Weight Enclosure material Enclosure rating Ambient temperature/ Humidity rating Power requirements Local indicators Ratings/approvals Sample Connections Inlet connection Outlet connection Inlet filter Wetted parts Wall mount Pipe mount Maximum sensor distance 0.05 –1000 ppbC (µgC/L) ± 0.1ppb C for TOC < 2.0 ppb (for water quality > 15 MΩ cm [0.067µS/cm]) ± 0.2 ppb C for TOC > 2.0 ppb and < 10.0ppb (for water quality > 15 MΩ cm) ± 5 % of measurement for TOC > 10.0 ppb (for water quality 0.5 to 18.2MΩ cm) ± 0.05ppb C < 5 ppb, ± 1.0 % > 5 ppb 0.001ppbC (µgC/ L) Continuous < 60 seconds 0.025ppbC ± 2% Pt1000 RTD, Class A ± 0.25°C 0 to 100 °C a < 100 micron > 0.5 MΩ cm (< 2 µS/cm), pH < 7.5 b > 20 mL /min 0.3 bar(g) to 6.9 bar(g) (4 to 100 psig) at sample inlet connection c 280 mm (11") W 188 mm (7.4") H 133 mm (5.25") D 2.3 kg (5.0 lb) Polycarbonate plastic, flame retardant, UV and chemical resistant UL # E75645, Vol.1, Set 2, CSA # LR 49336 NEMA 4X, IP65 Industrial environment 5 to 50 °C (41 to 122 °F) / 5 to 80 % Humidity, non-condensing 100 – 130 VAC or 200 – 240 VAC, 50 / 60 Hz, 25 W Maximum Four LED lights for Fault, Error, Sensor Status and UV Lamp ON CE Compliant, UL and cUL (CSA Standards) listed, Conductivity and temperature sensors traceable to NIST, ASTM D1125 and D5391. Meets ASTM D5173 Standard Test Method for On-line Monitoring of Carbon Compounds in Water by UV Light Oxidation 3 mm (0.125") O.D. (2 m [6"] FDA compliant PTFE tubing supplied) 6 mm (0.25") O.D. Barb connection (1.5m [5"] flexible tubing provided) 316 SS, in-line 60 micron 316 SS / Quartz/PEEK/ Titanium/PTFE/Polyurethane (outlet tubing only)/EPDM Standard, mounting tabs provided Optional, with pipe-mount bracket accessory (for nominal pipe sizes 2.4 cm [1"]to 10 cm [4"]) 91 m (300 ft) a Temperature above 70 °C (158°F) requires sample conditioning coil (included with sensor) p/n 58 079 518. b For power plant cycle chemistry samples, pH may be adjusted by measurement after cation exchange. c Process pressure above 5.9bar(g) (85psig) requires optional High Pressure Regulator p/n 58 091 552. METTLER TOLEDO US and Canada 37 THORNTON Total Organic Carbon Total Organic Carbon A TOC Sensor for Critical Water Release Ordering Information Description 5000TOCe Sensor, 110 VAC, 50 /60 Hz 5000TOCe Sensor, 220 VAC, 50 /60 Hz 5000TOCe Sensor for low TOC 110 VAC, 50 /60 Hz 5000TOCe Sensor for low TOC 220 VAC, 50 /60 Hz Accessories Printer, Serial Thermal, 110V * Printer, Serial Thermal, 220V * Kit, Tool, 5000TOCe Sensor Kit, Pipe mounting, for 1-1/2” nominal pipe size Kit, Pipe monting for 2” nominal pipe size Kit, Pipe mounting for 3” nominal pipe size Kit, Pipe mounting for 4” nominal pipe size Adapter, 0.25" tube to 0.125" tube, compression type Adapter, 0.125" tube to 0.25" NPT-male connection Adapter, 0.125" tube to 0.25" NPT-female connection Adapter, 0.125" tube to 0.5" 316 Stainless Steel pipe (0.75" Tri-Clamp Connection) High Pressure Inlet Regulator, 1/4" NPT-female Outlet Drain Tube System Suitability and Calibration Kit, Calibration & System Suitability Test (SST & Calibration Standards Sold Seperately) Validation Support Package Combined System Suitability Standards and Calibration Solutions Set (Use with SST/Cal Kit 58 091 559. Includes solutions from 58 091 526 & 58 091 529) System Suitability Standards (for use with SST/Cal Kit 58 091 559, includes 500 ppb as Sucrose, 500 ppb as p-Benzoquinone and reagent water for one test) Calibration Solutions (for use with SST/Cal Kit 58 091 559, includes 500 ppb as Sucrose, 250 ppb s Sucrose verification and reagent water) Replacement Parts Replacement Inlet Filter Element, 60 micron (Pkg. 2)(Recommended w/ light change) Replacement UV lamp (recommended every 4500 hours of operation) Kit, Fuse, Sensor PCB (for use on both 110 and 220 VAC models) Replacement thermal paper * Printer connects to 770MAX RS-232 Serial output. Order Number 58 036 001 58 036 002 58 036 003 58 036 004 58 079 010 58 079 011 58 091 520 58 091 521 58 091 522 58 091 523 58 091 524 58 091 540 58 091 541 58 091 542 58 091 543 58 091 552 58 091 553 58 091 559 58 091 558 58 091 537 58 091 526 58 091 529 58 091 551 58 079 513 58 091 519 58 079 012 Did You Know The sample conditioning coil optimizes the 5000TOCe sensor performance under adverse conditions such as: – High sample temperature – A highly humid environment – Varying inlet pressure It also prevents CO2 ingress into the sample. ? Sample Conditioning Coil 38 METTLER TOLEDO US and Canada Microelectr. Power Pharma Water System Suitability Testing Since the THORNTON 5000TOCe sensor provides continuous monitoring capability, the System Suitability Test can be performed far faster than other TOC measurement technologies which rely on lengthy batch measurement or laboratory analysis. In addition, during the System Suitability Test, the operation of the instrument is identical to normal operating conditions with no extra oxidation cycle times, no chemicals and no alteration of existing protocols required. The solutions are easily introduced into the system, and results are available in minutes. The System Suitability Test Kit from THORNTON provides the equipment needed to perform a system suitability test on the 5000TOCe Sensor. Components contained in this kit include a bracket assembly, transfer cap assembly, assorted fittings, pump and universal power supply. The System Suitability Test Kit is designed for use with the System Suitability Standards Solutions Kit available from THORNTON. The Solutions Kit includes one bottle of 500 ppb sucrose, one bottle of 500 ppb 1,4 benzoquinone and two bottles of reagent TOC water. The solutions are produced from USP Reference Standards for assured consistency, quality and compliance. 5000TOCe SST Solution Set (58 091 526) Scheduled Calibration, Lamp Change, and SST Service Maintenance Frequency/Schedule Recommendations/Comments Replace lamp 4500 hours of lamp operation or 1 calendar year, whichever is shorter. - TOC Calibration recommended after lamp change. - SST recommended after lamp change (where SST is required). Refer to SST operation manual (Part# 58 130 093).* - Replace 60µ inlet filter element (p/n 58 091 551) TOC Calibration As determined by user. - Recommended after lamp change, not to exceed 1 calendar year. Complete Calibration (includes flow, TOC, conductivity, temperature) As determined by user. - Recommended not to exceed 1 calendar year. System Suitability Test (SST) As determined by user - Recommended after lamp change, not to exceed 4500 hrs operation. *See USP <643> and EP 2.2.44 5000TOCe Sensor Dimension Diagram METTLER TOLEDO US and Canada 39 THORNTON Total Organic Carbon Total Organic Carbon A TOC Sensor for Critical Water Release NEW! 4000TOC On-line, Fast and Continuous The 4000TOC sensor uses proven ultraviolet oxidation with differential conductivity as the method to effectively determine TOC concentrations. High performance THORNTON conductivity sensors provide continuous conductivity measurement before and after sample oxidation. This is accomplished using a continuous flow-through spiral quartz tube design that allows the sample to flow continuously through the sensor. This design maximizes exposure to the 185 nanometer UV light, while minimizing measurement response time. This simple and effective design requires no reagents or chemicals and has no moving mechanical components. R Benefits – Continuous flow design provides rapid TOC response with complete oxidation – No gases or reagents to handle, store or replace and no moving parts minimize routine maintenance and service intervals – Plug and measure design reduces installation and setup time – Real-time continuous monitoring for precise data trending and better process control www.mt.com/THORNTON-TOC 40 METTLER TOLEDO US and Canada Feature Overview – On-line continuous measurements, no batch measurement cycle – Dedicated M300 TOC Transmitter – Local LED sensor status indication – Integrates standard M300 transmitter features with specific TOC sensor functions: – UV lamp run time status – UV lamp ON/OFF control – Fault and error messages for TOC measurement – TOC sensor key lock function for safe operation – Auto start function allows TOC sensor to start automatically after power interruption – Multi-lingual support – Wide dynamic operating range meets the needs of pure and ultrapure water applications – Meets USP <643>, <645>, EP 2.2.44, Ch P, and JP requirements for the Pharmaceutical Industry – Sensor platform allows easy integration into water purification make-up and distribution system designs – Compact NEMA 4X, IP 65 rated enclosure for demanding industrial environments – Meets ASTM D5173 standard test method for on-line TOC monitoring – Conductivity/ temperature sensor and measurements traceable to NIST and ASTM D1125 and D5391 Microelectr. Power Pharma Water Specifications TOC Sensor Measurement range Accuracy Repeatability Resolution Analysis time Initial response time Limit of detection Conductivity Sensor Conductivity accuracy Cell constant accuracy Temperature sensor Temperature accuracy Sample Water Requirements Temperature Particle size Minimum water quality Flow rate Pressure General Specifications Case dimensions Weight Enclosure material Enclosure rating Ambient temperature/ Humidity rating Power requirements Local indicators Ratings/approvals Sample Connections Inlet connection Outlet connection Inlet filter Wetted parts Wall mount Pipe mount Maximum sensor distance a b c 0.05 –1000 ppbC (µgC/L) ± 0.1ppb C for TOC < 2.0 ppb (for water quality > 15 MΩ cm [0.067µS/cm]) ± 0.2 ppb C for TOC > 2.0 ppb and < 10.0ppb (for water quality > 15 MΩ cm) ± 5 % of measurement for TOC > 10.0 ppb (for water quality 0.5 to 18.2MΩ cm) ± 0.05ppb C < 5 ppb, ± 1.0 % > 5 ppb 0.001ppbC (µgC/ L) Continuous < 60 seconds 0.025ppbC ± 1 %, 0.02-20 µS/cm; ± 3 %, 20-100 µS/cm; 0.1 Constant Sensor ± 2% Pt 1000 RTD, Class A ± 0.25°C 0 to 100 °C a < 100 micron > 0.5 MΩ cm (< 2 µS/cm), pH < 7.5 b > 20 mL /min 0.3 bar(g) to 6.9 bar(g) (4 to 100 psig) at sample inlet connection c 280 mm (11") W 188 mm (7.4") H 133 mm (5.25") D 2.3 kg (5.0 lb) Polycarbonate plastic, flame retardant, UV and chemical resistant UL # E75645, Vol.1, Set 2, CSA # LR 49336 NEMA 4X, IP 65 Industrial environment 5 to 50 °C (41 to 122 °F) / 5 to 80 % Humidity, non-condensing 100 – 130 VAC or 200 – 240 VAC, 50 / 60 Hz, 25 W Maximum Four LED lights for Fault, Error, Sensor Status and UV Lamp ON CE Compliant, UL and cUL (CSA Standards) listed, Conductivity and temperature sensors traceable to NIST, ASTM D1125 and D5391. Meets ASTM D5173 Standard Test Method for On-line Monitoring of Carbon Compounds in Water by UV Light Oxidation 3 mm (0.125") O.D. (2 m [6"] FDA compliant PTFE tubing supplied) 6 mm (0.25") O.D. Barb connection (1.5m [5"] flexible tubing provided) 316 SS, in-line 60 micron 316 SS / Quartz/PEEK/ Titanium/PTFE/Polyurethane (outlet tubing only)/EPDM Standard, mounting tabs provided Optional, with pipe-mount bracket accessory (for nominal pipe sizes 2.4 cm [1"]to 10 cm [4"]) 91 m (300 ft) Temperature above 70 °C (158°F) requires sample conditioning coil (included with sensor) p/n 58 091 518. For power plant cycle chemistry samples, pH may be adjusted by measurement after cation exchange. Process pressure above 5.9bar(g) (85psig) requires optional High Pressure Regulator p/n 58 091 552. METTLER TOLEDO US and Canada 41 THORNTON Total Organic Carbon Total Organic Carbon A TOC Sensor for Critical Water Release M300 TOC Transmitter Functional Conductivity Resolution Temperature Resolution Update rate Temperature Compensation for Conductivity/ Resistivity Sensor maximum distance Outputs Setpoints/Alarms Analog outputs Four significant digits, auto-ranged 0.1 ° Display and outputs, once per second Selectable as: Std (standard high purity Thornton/ Light) none 91 m (300 ft) 4 – high, low, outside, between, USP or EP Two powered 0/4 – 20 mA outputs, 22 mA alarm, 500 Ω maximum load; not for use with externally powered circuits Analog output accuracy ± 0.05 mA Analog output scaling Linear, bi-linear, logarithmic (1,2,3 or 4 decades), auto-ranging Relays All contacts are potential free, with adjustable hysteresis and time delay 2 SPDT 250 VAC / 30 VDC, 3 A, resistive 2 SPST reed 300 VDC, 0.5 A, 10 W Digital communications USB, type B connector, for service interface Discrete input Accepts dry contact closure for remote PID control auto / manual selection Enclosure/Power Operator interface 1⁄4-DIN Model Dimensions (H W D) Max. Depth,- panel mounted 1⁄2-DIN Model Dimensions (H W D) 4 line back-lit LCD; 5-tactile keys 102 102 140 mm (4.01" 4.01" 5.51") 126 mm (4.96"), excluding plug-in connectors 150 150 116 mm (5.90" 5.90" 4.57") Max. Depth, -panel mounted 88 mm (3.46") Material Polycarbonate Weight, 1⁄4-DIN Models 0.7 kg (1.5 lb) Weight, 1⁄2-DIN Models 1 kg (2 lb) UL Electrical Environment Installation (overvoltage) Category II Ratings / Approvals UL listed, CE compliant; NEMA 4X, IP 65 – 1⁄2-DIN wall mount and 1⁄4-DIN panel seal EMC Emissions According to EN55011 Class A Power Universal 100 – 240 VAC, 50 – 60 Hz or 20 – 30 VDC; 5 W (on power loss, all settings are retained in non-volatile memory without batteries) Environmental 42 METTLER TOLEDO Storage temperature – 40 to 70 °C (– 40 to 158 °F) Ambient temperature operating range – 10 to 50 °C (14 to 122 °F) Relative humidity 0 to 95 % US and Canada Microelectr. Power Pharma Water Ordering Information 4000TOC Sensor Description 4000TOC Sensor, 110 VAC, 50/60 Hz 4000TOC Sensor, 220 VAC, 50/60 Hz Order Number 58 036 021 58 036 022 System Suitability and Calibration Calibration & System Suitability Test Kit (SST & Calibration Standards Sold Seperately) Validation Support Package Combined System Suitability Standards and Calibration Solutions Set (Use with SST/Cal Kit 58 091 559. Includes solutions from 58 091 526 & 58 091 529) 58 091 559 58 091 558 58 091 537 System Suitability Standards (for use with SST / Cal Kit 58 091 559, includes 500 ppb as Sucrose, 500 ppb as p-Benzoquinone and reagent water for one test) 58 091 526 Calibration Standards (for use with SST / Cal Kit 58 091 559, includes 500ppb as Sucrose, 250 ppb as Sucrose verification, and reagent water) 58 091 529 Accessories Kit, Tool, TOC Sensor Kit, Pipe mounting, for 1 – 1⁄2" nominal pipe size Kit, Pipe mounting, for 2" nominal pipe size Kit, Pipe mounting, for 3" nominal pipe size Kit, Pipe mounting, for 4" nominal pipe size High Pressure Inlet Regulator, 1⁄4" NPT-female Outlet Drain Tube 58 091 520 58 091 521 58 091 522 58 091 523 58 091 524 58 091 552 58 091 553 Replacement Parts Replacement Inlet Filter Element, 60 micron (Pkg.2) (Recommended w/ lamp change) Replacement UV lamp (recommended every 4500 hours of operation) Kit, Fuse, Sensor PCB (for use on both 110 and 220 VAC models) 58 091 551 58 079 513 58 091 519 M300TOC Transmitter Description M300 TOC ¼ DIN Enclosure (Panel mounting kit included) M300 TOC ½ DIN Enclosure Order Number 58 006 302 58 006 312 Accessories Panel Mount Kit for ½ DIN models Pipe Mount Kit for ½ DIN models 52 500 213 52 500 212 Patch Cords 0.3 m (1 ft) 1.5 m (5 ft) 3.0 m (10 ft) 4.5 m (15 ft) 7.6 m (25 ft) 15.2 m (50 ft) 30.5 m (100 ft) 45.7 m (150 ft) 61.0 m (200 ft) 91.4 m (300 ft) 58 080 270 58 080 271 58 080 272 58 080 273 58 080 274 58 080 275 58 080 276 58 080 277 58 080 278 58 080 279 METTLER TOLEDO US and Canada 43 THORNTON Total Organic Carbon Total Organic Carbon Reliable Sample Delivery NEW! TOC Pump Module Valveless Design, Drift-Free Performance The Pump Module uses a precision, positive displacement pump to provide a highly stable, metered flow of process water to the TOC sensor to ensure reliable and consistent TOC measurement performance. This accessory is recommended for applications where system pressure is either too low to provide adequate flow through the TOC sensor, or for low pressure applications where system pressure may vary routinely during operation. The Pump Module is ideally suited for applications such as distillation, RO permeate, CIP and pharmaceutical washing. Feature Overview - Positive Displacement Pumping Mechanism - Flow rate independent of supply pressure - Requires only a wetted-suction for operation - Flow pre-set for 20 ml/min - Universal AC Supply Installation Diagram 44 METTLER TOLEDO US and Canada Microelectr. Power Pharma Water Specifications Sample Water Requirements Temperature Particle size Flow rate Pressure General Specifications Overall dimensions Sample connections Inlet Outlet Weight Ambient temperature/Humidity rating Enclosure material Temperature accuracy Wall Mount Ratings/Approvals 0 to 100°C * <100 micron 20 +/-0/5ml/min flooded suction to 10 psig (0.69 bar(g)) at sample inlet connection 7.4”[188mm] W x 7.4” [188mm] H x 5.25” [133mm] D 0.125” [3mm] O.D. (6’ [2m] FDA compliant PTFE tubing supplied) 0.125” [3mm] O.D. PTFE flexible tubing 5.0 lb. [2.3 kg] 5 to 50°C / 5 to 80% Humidity, non-condensing Polycarbonate plastic, flame retardant, UV and chemical resistant UL #E75645, Vol.1, Set 2, CSA #LR 49336 100 - 240VAC, 50/60 Hz, 0.2A Standard, mounting tabs provided CE Compliant, UL and cUL (CSA Standards) listed. Not NEMA or IP rated * Temperature above 70°C requires Sample Conditioning Coil p/n 58 079 511 Dimension Diagram Ordering Information Description Pump Module Pump Module Spare Parts Pump Seal Replacement Kit Replacement Fitting Kit Replacement Fuse (Fuse rating 250V 0.375A 5x20 mm Type ‘T’ (Time Log) Pulsation Dampener with Interconnect Pulsation Dampener Bellows Replacement Kit with Seal Order Number 58 091 565 58 091 020 58 091 021 58 091 024 58 091 025 58 091 026 METTLER TOLEDO US and Canada 45 THORNTON Total Organic Carbon Total Organic Carbon A TOC Sensor for Critical Water Release 550TOC Portable, Fast and Continuous The 550TOC provides continuous and rapid TOC technology in a convenient portable analyzer. It is designed to minimize installation and setup time. The 550TOC has the widest dynamic water quality range that can be measured without the use of reagents. Specifications Ambient temp / humidity Location Display Analog outputs Alarm outputs Feature Overview – Continuous analysis and rapid display updates – Display TOC, resistivity or conductivity (compensated or uncompensated) and temperature simultaneously – 4– 20 mA analog output, user-selectable for TOC, resistivity/conductivity or temperature – RS232 digital output for TOC, resistivity or conductivity (compensated or uncompensated) and temperature – Two SPDT relay outputs for high /low setpoint alarms – UV lamp run-time indication and expiration alarm – User-defined password protection for setup and maintenance menus www.mt.com/THORNTON-TOC 46 METTLER TOLEDO US and Canada Alarms displayed Voltage / current Size Weight Sample connections Wetted parts Optional Printer Print out Printer interval Power 5 – 40 °C / 5– 80 % RH non-condensing Industrial environment (Indoor) LCD with back-light, displays TOC, resistivity, temperature, and operation / error indications One 4 – 20 mA DC, output is selectable for TOC or resistivity or temperature Two SPDT contacts for hi-alarm, lo-alarm and error rated 0.4 A at 120 VAC, 2.0 A at 30 VDC UV lamp replacement alarm; error alarm (both on LCD) 100 – 240 VAC at 50 / 60 Hz / 50W (max) 327 mm (12.8") W 167 mm (6.6") H 350 mm (13.8") D 8 kg (17.6lb.) 6 mm (0.25") tube fittings 316 SS, PVDF, high quality quartz glass Thermal, serial dot TOC, resistivity, temperature, date and time 1 – 99 seconds, 1 – 99 minutes, 1 – 99 hours (adjustable in increments of 1) 7 VDC (provided by analyzer) Performance Measurement range Repeatability Resolution Limit of detection Linearity (accuracy) Min. water quality Sample water Resistivity/conductivity Temperature Particle size Flow rate Pressure 0.1 – 1000 ppb ± 0.1 ppb < 10 ppb TOC ± 1 % > 10 ppb TOC 0.01 ppb 0.1 ppb 1.00 ± 0.05 > 0.5 MΩ cm < 2.0 µS /cm 0.05– 18.2 MΩ cm (0.055– 20 µS /cm) 5 – 90 °C < 100 µm 20 mL /min 10 – 100 psig at Inlet Microelectr. Power Pharma Water Ordering Information Description 550TOC-HT analyzer 0.1 – 1000 ppb, (5 – 90 °C), 100 – 240 VAC, 50 / 60 Hz Accessories and Replacement Parts Replacement UV lamp Thermal printer, 7VDC (includes printer, serial interface cable, power cable and printer manual) Resistor set for sensor board calibration Validation Support Document Package (CD-ROM) Systems Suitability Standards 550TOC System Suitability Test Kit (includes pump, AC adapter, tubing and carrying case) System Suitability Standards Solution Set,including 1 bottle* of 500ppb System Suitability Solution as 1,4-Benzoquinone, USP (Rss) 1 bottle* of 500ppb System Suitability Solution as sucrose, USP (Rs) 2 bottles of reagent water (Rw) *All 550TOC standard solutions are packaged in 1000 ml bottles Order Number 135-003 58 079 513 139-003 139-005 139-017 139-015 139-016 Benefits – Wide dynamic operating range of 0.05 M Ω cm to 18.2 M Ω cm – Real-time continuous monitoring, no time-consuming batch measurements – Obtain real data as it happens and react with alarms when necessary – Point-of-use or portable monitoring – Low maintenance: No gases or reagents to handle, store or replace. No membranes or moving parts. – Easy access to UV lamp with diagnostics and lamp expiration alarm – Small, flexible, versatile: use as an on-line monitor or throughout a system to profile TOC, resistivity, and temperature – Meets USP <643> and EP 2.2.44 requirements for TOC and USP <645> for conductivity – Meets ASTM D 5173 Standard Test methods for on-line TOC monitoring METTLER TOLEDO US and Canada 47 THORNTON pH Electrodes pH/ ORP Excellent Performance in Water Treatment pH / ORP Sensors Convenient Maintenance and Calibration Mettler-Toledo Thornton offers detachable pH and ORP sensors for M300 and 770MAX with VP connector directly on the electrode body to allow convenient maintenance and calibration. ISM versions are also available for use with the M800 and M300 ISM. A variety of housings match installation requirements. Preamplifiers are used with 770MAX and allow signal transmission up to 91m (300ft). Measuring circuits can operate with or without solution ground for maximum flexibility and stability. Specifications General Measuring electrode Reference electrode Temperature compensator pH range Maximum flow Max. cable lengths Glass pH, platinum ORP Silver-silver chloride with double junction or equivalent Pt 1000 included in all pH sensors; not in ORP sensors 0 – 14 pH, except InPro 4010 which is 2 –12pH 3 m / s (10 ft / s) 20 m (65 ft) For electrode ratings see table “Ordering Information” on the next page. For housings see pages 52-53. 4260i/SG-120 3250i/SG-120 Feature Overview – Convenient electrical and process connections for easy maintenance and calibration – Advanced METTLER TOLEDO sensor technology for high performance and long life – Integral temperature sensing for accurate measurement and compensation – On-line pH sensor diagnostics in M300 for assurance of process surveillance Typical Applications – Wastewater neutralization – Pharmaceutical water treatment – Power and steam generation cycle chemistry and scrubbers – Semiconductor ultrapure water treatment " 4260i/SG-225 For Retractable Housing " " " Dimensions of 4501 www.mt.com/THORNTON-pH 48 METTLER TOLEDO US and Canada " Microelectr. Power Pharma Water Wastewater Ordering Information Electrodes Rating Sensor Type Electrode Conn. Housing Conn. Length Order Number - for pH, general purpose, low cost applications 4010-120-Pt1000 0 to 60 °C (32 to 140 °F) Polysulfone VP Pg 13.5 120 mm 52 000 512 2 bar(g) / 60 °C (30 psig / 140 °F) and glass 5 bar(g) / 45 °C (75 psig / 113 °F) - for pH, general purpose, high pressure applications 4260-120-Pt1000 See housing limits Glass VP Pg 13.5 120 mm 52 002 987 - for pH & ORP, general purpose, high pressure applications 4260i-SG-120 See housing limits Glass and Pt K8S Pg 13.5 120mm 52 005 381 - for pH & ORP, retractable 4260i-SG-225 See housing limits Glass and Pt K8S Pg 13.5 225mm 52 005 382 - for pH, general purpose & moderately pure water applications* 3250SG-120-Pt1000 0 to 100 °C (32 to 212 °F) Glass VP Pg 13.5 120 mm 52 002 559 4 bar(g) (60 psig) - for pH & ORP, general purpose & moderately pure water 3250i-SG-120 0 to 100 °C (32 to 212 °F) Glass and Pt K8S Pg 13.5 120mm 52 005 373 - for pH, HF-resistant applications 4262-120-Pt1000-VP See housing limits Glass VP Pg 13.5 120 mm 52 003 550 - for ORP, general purpose & moderately pure water applications Pt4805-DPA-S8-120 0 to 100 °C (32 to 212 °F) Glass and Pt S8 Pg 13.5 120 mm 10 505 3339 2.5 bar(g) (36 psig) - for ORP, general purpose, high pressure applications Pt4805-DXK-S8-120 See housing limits Glass and Pt S8 Pg 13.5 120 mm 10 505 3288 - for pH, general purpose, high chemical resistance 4501-VP-Pt1000-SG 0 to 100 °C (32 to 212 °F) PVDF and VP 1" NPT insertion or – 41 453 3102 7 bar(g) / 65 °C (100 psig / 149 °F) glass 1" NPT submersion 3.5 bar(g) / 100 °C (50 psig / 212 °F) - for pH, retractable applications 4260-225-Pt1000 See housing limits Glass VP Pg 13.5 retractable 225 mm 52 002 989 - for ORP, retractable applications Pt4805-DXK-S8-225 See housing limits Glass and Pt S8 Pg 13.5 retractable 225 mm 10 505 3255 * For use with moderately pure waters (conductivity 5 to 50 µS / cm) use 53 300 021 housing in 3⁄4" NPT earth-grounded metal pipe tee with flow <100ml/min and discharge to open drain. For higher purity and/or higher accuracy in pure water see pHure Sensor™, page 36. 770MAX pH/ORP Preamps pH Connector Cable Length VP 1 m (3 ft) VP 3 m (10 ft) VP 5 m (16 ft) VP 10 m (33 ft) Order Number 1200-21 1200-22 1200-23 1200-24 ORP Connector AS9 AS9 AS9 AS9 Cable Length 1 m (3 ft) 3 m (10 ft) 5 m (16 ft) 10 m (33 ft) Order Number 1200-25 1200-26 1200-27 1200-28 Housing (2) Electrode (1) Cable (3) METTLER TOLEDO Housing (2) THORNTON Electrode (1) Preamp (3) Patch Cord (4) 770MAX (Channels 1 to 4) M300 With M300, a complete pH or ORP installation requires an electrode (1), a housing (2) and a VP or AS9 cable (3). For suitable housings consult the table on page 52. For suitable cables see table page 7475. No preamplifier is required. Each installation requires a THORNTON M300 transmitter. With 770MAX, a complete pH or ORP installation requires an electrode (1), a housing (2), a preamp (3), plus a patch cord (4). For suitable housings consult table on page 52. For patch cords see table page 78. Suitable Housings pg. Cross reference table . . . . . . . . . . . .52 METTLER TOLEDO US and Canada 49 THORNTON pH Electrodes pH/ ORP Excellent Performance in Water Treatment pHure Sensor™ with ISM Reliable pH Measurement in Pure Waters The Mettler-Toledo Thornton pHure Sensor™ for M800 and M300 ISM uses a special internally-pressurized gel electrolyte reference electrode to produce results similar to a flowing junction but with much more convenient installation and maintenance. The electrode also includes a low resistance pH glass membrane, an integral, fast-responding RTD, and AK9 connection. All components of the pHure Sensor™ have been optimized for performance and value and conform to ASTM Standard D5128. Various lengths of cable can be selected to provide flexibility in locating the sensor. A preamplifier is used with the 770MAX and allows signal transmission up to 91m (300ft). Specifications Wetted materials Process connections Flow housing volume Maximum pressure Sample temperature Sample pH Sample flowrate Sample conductivity Connection Components included Glass pH, platinum ORP NPTF in / out 5 ml with electrode in place Atmospheric pressure for optimum stability; operational 0 to 2.5 bar(g) (0 to 35 psig); can safely withstand 7 bar(g) (100 psig) 0 to 80 °C (32 to 176 °F); short term to 100 °C (212°F) 1 – 11 pH 50 to 150 ml / min > 0.8 µS / cm for highest accuracy VP cable from sensor to instrument or preamp Combination pH electrode, Flow housing (02385), and cable (and preamp with 770MAX) 1⁄4" Feature Overview – Pressurized gel electrolyte – Accurate, fast responding temperature compensator – Low resistance glass membrane – Solution ground connection – Low volume 316 stainless steel flow housing Typical Applications – Reverse osmosis – pH adjustment of clean recycle water or between membranes in two pass systems to optimize rejection rates – Power plant cycle chemistry – Monitoring and controlling pH levels to comply with guidelines and minimize corrosion and scaling www.mt.com/THORNTON-pH 50 METTLER TOLEDO US and Canada Microelectr. Power Pharma Water Ordering Information pHure Sensor™ ISM pHure Sensor™ with 1m (3 ft) AK9 cable pHure Sensor™ with 3m (10 ft) AK9 cable pHure Sensor™ with 5m (16 ft) AK9 cable pHure Sensor™ with 10 m (33 ft) AK9 cable Replacement ISM combination electrode with temperature compensator pHure Sensor™ Used With M300 pHure Sensor™ with 1m (3 ft) VP cable pHure Sensor™ with 3m (10 ft) VP cable pHure Sensor™ with 5m (16 ft) VP cable pHure Sensor™ with 10 m (33 ft) VP cable pHure Sensor™ Used With 770MAX* pHure Sensor™ with 1m (3 ft) VP cable & preamp pHure Sensor™ with 3m (10 ft) VP cable & preamp pHure Sensor™ with 5m (16 ft) VP cable & preamp pHure Sensor™ with 10 m (33 ft) VP cable & preamp Spare Parts for non-ISM Sensors Replacement combination electrode with RTD * Requires separate patch cord, see page 78. For pH and ORP buffers, refer to page 53. Order Number 58 032 406 58 032 407 58 032 408 58 032 409 52 003 821 58 032 236 58 032 237 58 032 238 58 032 239 333-211 333-212 333-213 333-214 52 002 447 Did You Know The small volume and high sample velocity of the pHure Sensor™ assures fast response by preventing power plant corrosion products from accumulating around the electrode membrane. ? pHure Sensor™ dimensions METTLER TOLEDO US and Canada 51 THORNTON pH Electrodes pH/ ORP Excellent Performance in Water Treatment pH / ORP Housings Flexibility in Meeting Process Requirements Mettler-Toledo Thornton housings provide a fixed NPT or solvent weld process connection. For easy access to the electrode for cleaning, calibration or replacement, they have internal o-ring seals with hand-tightened mounting nut. The compact METTLER TOLEDO electrode design includes measuring, reference and fast-responding temperature compensator functions so only a single process connection is ever needed. Housings should be mounted to orient the tip of the electrode at least 15° below horizontal to assure reliable contact of internal electrolyte with the measuring membrane. They should not be mounted horizontally or upside-down. Specifications pH Housings 53 300 021 Wetted parts Sensor fitting Pressure rating 1000-4X 41 722 3001 Suitable pH sensors (by Order Nr) b: – 52 000 512 – 52 002 987 – 52 002 559 – 52 005 353 – 10 505 3288 – 10 505 3339 pH Housings Wetted parts Sensor fitting Did You Know The 41 453 3102 pH electrode described on page 49 provides 1" NPT connections without a separate housing. It can be inserted into a 11⁄4" or larger NPT pipe tee with reducing bushing or can be immersed using a 1" NPT coupling and support pipe. Order Nr 53 300 021 CPVC 3⁄4" NPT insertion or submersion a 7 bar(g) at 20 °C 100 psig at 68 °F 2 bar(g) at 80 °C 30 psig at 176 °F 52 401 520 PVDF 3⁄4" NPT insertion or submersion a 6 bar(g) at 20 °C 87 psig at 68 °F 1 bar(g) at 100 °C 15 psig at 212 °F 41 722 3001 PVC 1" weld tee • • • • • • • • • • • • • • • • • • 3.5 bar(g) at 60°C 50 psig at 140°F Order Nr 1000-40 1000-41 CPVC PVDF Retractable 1 1⁄2" NPT Retractable 1 1⁄2" NPT 1000-42 316 SS Retractable 1" NPT 5 bar(g) at 80 °C 75 psig at 176 °F 5 bar(g) at 100 °C 75 psig at 212 °F 7 bar(g) at 100°C 100 psig at 212°F – • • – • • – • • ? Pressure rating Suitable pH sensors (by Order Nr) b: – 41 453 3102 – 52 002 989 – 10 505 3255 a For insertion in plastic pipe, use 3⁄4 1" reducing bushing and 1" pipe tee. For submersion with plastic pipe, use 3⁄4 1" reducing coupling and 1" pipe. b For information about the corresponding pH sensors consult page 48. www.mt.com/THORNTON-pH 52 METTLER TOLEDO US and Canada Microelectr. Power Pharma Water Wastewater Drawings of pH housings 133.1 mm/5.24" 31.8 mm 1.25" Internal O-ring seal Allow 230 mm/9" for electrode removal 26.7 mm 1.05" Pg 13.5 thread (internal) 22.3 mm/0.88" across flats [ 19.3 mm 0.76" 10.8 mm 0.43" 3⁄4" NPT 2 places 62.5 mm 2.46" 3⁄4" NPT insertion or submersion (53 300 021 & 52 401 520) Allow 230 mm / 9" for electrode removal Pg 13.5 thread 99.9 mm 3.94" 145.9 mm 5.75" 1" PVC pipe solvent weld 25.4mm 1.00" 1" weld tee (41 722 3001) 94.6 mm 3.73" Allow 635 mm/25" for electrode removal 259 mm/10.2" 11⁄2" NPT (PVDF, CPVC) 1" NPT (316 SS) 70 mm 2.75" Retractable 1 1⁄2" NPT (1000-4X) pH and ORP (Redox) Standard Buffer Solutions Ordering Information pH and Redox Buffers pH buffers pH 4.01 buffer pH 7.00 buffer pH 9.21 buffer pH 10.00 buffer Redox buffers Redox buffer 220 mV Volume Order Number 250 ml 250 ml 250 ml 250 ml 51 340 057 51 340 059 51 300 193 51 340 056 6 250 ml 51 340 081 METTLER TOLEDO US and Canada 53 THORNTON ISM Dissolved Ozone Sensors Ozone Assured Sanitization NEW! Dissolved Ozone Sensors with ISM For Reliable Process Control Thornton dissolved ozone measurement capability uses a proven sensor technology with ISM for rapid and accurate response to a wide range of ozone concentrations, providing reliable ozone measurement in conjunction with M800 and M300 ISM transmitters. Intelligent sensor data is stored in memory, providing Plug & Measure simplicity with enhanced diagnostics capabilities. Robust sensor construction is coupled with a membrane cartridge which allows exceptionally fast and easy replacement of electrolyte and membrane when necessary Specifications Sample flowrate 200 to 500 ml / min with housing; 0.3 to 1 m / s (1 to 3 ft / s) without housing Sample temperature 5 to 50 °C (41 to 122 °F) for measurement; probe can withstand 100 °C (212 °F) Sample pressure Normal operation, atmospheric; can withstand 3 bar(g) (45 psig) 1⁄4" NPT Sample connections Wetted materials Polycarbonate or 316 stainless steel flow housing, 316 stainless steel probe, silicone rubber membrane Cable lengths 1 to 10 m (3 to 33 ft) with cable Weight 0.5 kg (1 lb) with flow chamber Response time 90 % * response in 30 s Operating range 0 – 5,000ppb (mg / l); 0 – 5.0 ppm (mg / l) short term; 0 – 500 ppb (mg / l); 0 – 0.5 ppm (mg / l) continuous System accuracy ± 4 % of reading or 3 ppb, whichever is greater; ± 0.5°C Included parts Probe with spare electrolyte, polycarbonate or stainless steel flow housing and cable as specified (and preamp with 770MAX). * Upscale response may be slower if sensor has recently been exposed to high ozone concentration Feature Overview Applications – Reinforced silicone membrane for exceptional durability – Full temperature compensation accounts for effects of both membrane permeability and solubility of ozone in water – Membrane cartridge provides easy replacement of electrolyte and membrane – Pharmaceutical water systems Monitors sanitization levels and ensures removal of all ozone to satisfy the “no added substance” requirement – Semiconductor ultrapure water systems Monitors ozone concentration downstream of the ozonator and UPW storage tank www.mt.com/THORNTON-Ozone 54 METTLER TOLEDO US and Canada – Bottled water systems Continuous ozone measurement is a key quality practice to provide good, consistent taste and long product shelf life – Beverage systems Ozone replaces caustic chemicals for clean-in-place operations, providing disinfection without objectionable byproducts Microelectr. Pharma Water Ordering Information 6510i ISM Sensor with Polycarbonate (PC) and Stainless Steel (SS) Housings ISM Ozone sensor with PC housing, 1 m (3 ft) AK9 cable ISM Ozone sensor with PC housing, 3 m (10 ft) AK9 cable ISM Ozone sensor with PC housing, 5 m (16 ft) AK9 cable ISM Ozone sensor with PC housing, 10 m (33 ft) AK9 cable ISM Ozone sensor with SS housing, 1 m (3 ft) AK9 cable ISM Ozone sensor with SS housing, 3 m (10 ft) AK9 cable ISM Ozone sensor with SS housing, 5 m (16 ft) AK9 cable ISM Ozone sensor with SS housing, 10 m (33 ft) AK9 cable 6510 Sensor with Polycarbonate (PC) and Stainless Steel (SS) Housings M300 Ozone sensor with PC housing, 1 m (3 ft) VP cable M300 Ozone sensor with PC housing, 3 m (10 ft) VP cable M300 Ozone sensor with PC housing, 5 m (16 ft) VP cable M300 Ozone sensor with PC housing, 10 m (33 ft) VP cable M300 Ozone sensor with SS housing, 1 m (3 ft) VP cable M300 Ozone sensor with SS housing, 3 m (10 ft) VP cable M300 Ozone sensor with SS housing, 5 m (16 ft) VP cable M300 Ozone sensor with SS housing, 10 m (33 ft) VP cable 770MAX Ozone sensor with PC housing, preamp 770 Max Ozone sensor with SS housing, preamp Spare Parts 6510i/6510 Maintenance kit (4 membranes, electrolyte) 6500 Maintenance kit (4 membranes, electrolyte) Replacement Probe, 6510i Replacement Probe, 6510/12/210 Replacement Probe, 6500 Soln, Ozone Electrolyte 6510-25mL Ozone Sensor Simulator (for VP sensors) * Also order patch cord 1XXX-70, see page 78. Order Number 58 041 436 58 041 437 58 041 438 58 041 439 58 041 446 58 041 447 58 041 448 58 041 449 58 041 236 58 041 237 58 041 238 58 041 239 58 041 246 58 041 247 58 041 248 58 041 249 58 041 011 58 041 013 52 201 218 52 201 179 52 201 226 52 201 225 52 201 178 52 201 224 52 201 197 Dimensions Notes: – Sensor / flow housing assembly must be in upright position as shown. – Allow approximately 254mm (10") clearance to remove sensor. METTLER TOLEDO US and Canada 55 THORNTON Dissolved Oxygen Sensors Dissolved Oxygen Dependable Low Level Measurement High Performance Dissolved Oxygen Sensors with ISM Fast, Accurate Response THORNTON’s high performance ppb-level dissolved oxygen measurement capability for M300 ISM and M800 excels in the demanding low ppb-level applications. It provides a precise zero and a highly accurate response over the entire range of measurement. This allows it to perform well at any level as well as providing very fast response to changes from one level to another. Specifications Sample flowrate Sample temperature Sample pressure Sample connections Wetted materials Cable length Weight Response time Operating range System accuracy Components included 50 to 1,000 ml / min 0 to 60 °C (32 to 140 °F) for temperature compensation; can tolerate 100 °C (212 °F) 0 to 5 bar(g) (0 to 72 psig) 1⁄4" NPT Polyacetal flow housing, polyphenylene sulfide probe body, Teflon® membrane reinforced with stainless steel and silicone rubber, Viton® and silicone rubber O-rings Probe to instrument: 1 to 10 m (3 to 33 ft) for M300; up to 61 m (300 ft) for 770MAX 1 kg (2 lb) with flow housing 98 % of final value in 90 s 0 – 10,000 ppb (µg / l) ± 1 % of reading or 1 ppb, whichever is greater; ± 0.5°C DO probe with spare electrolyte Housing (17490) and cable (and preamp with 770MAX) Feature Overview – Very fast response – High accuracy – Simple maintenance with drop-in modular membrane – Excellent long-term stability – Temperature compensation for membrane permeability and oxygen solubility effects Typical Applications – Power plant cycle chemistry monitoring – Semiconductor ultrapure water – Pure water treatment systems www.mt.com/THORNTON-DO 56 METTLER TOLEDO US and Canada Microelectr. Power Pharma Water Ordering Information ISM High Performance DO probe, flow housing and 1 m (3 ft) AK9 cable High Performance DO probe, flow housing and 3 m (10 ft) AK9 cable High Performance DO probe, flow housing and 5 m (16 ft) AK9 cable High Performance DO probe, flow housing and 10 m (33 ft) AK9 cable Replacement DO probe Used With M300 High Performance DO probe, housing and 1 m (3 ft) VP cable High Performance DO probe, housing and 3 m (10 ft) VP cable High Performance DO probe, housing and 5 m (16 ft) VP cable High Performance DO probe, housing and 10 m (33 ft) VP cable Used With 770MAX High Performance DO probe, housing and preamp with 1 m (3 ft) VP cable* Spare parts and accessories for all high performance sensors Replacement High Performance DO probe Maintenance kit (electrolyte and 4 membranes) Polarization module (for portable use) * also specify a 1XXX-79 patch cord, listed on page 78. Order Number 58 037 404 58 037 405 58 037 406 58 037 407 52 201 209 58 037 204 58 037 205 58 037 206 58 037 207 357-210 52 201 067 52 200 024 52 200 893 ? Did You Know The fast response of high performance DO sensors allows real time tracking of start-up deaeration. Dimensions of the ISM High Performance Dissolved Oxygen Sensor METTLER TOLEDO US and Canada 57 THORNTON Dissolved Oxygen Sensors Dissolved Oxygen Dependable Low Level Measurement Long-Life Dissolved Oxygen Sensors Extremely Low Maintenance THORNTON’S long-life dissolved oxygen measurement capability for M300 and 770MAX uses an industry-proven sensor design with major improvements in longevity. An especially durable membrane and controlled internal electrochemistry allow many years of operation with no internal maintenance, reducing radiation exposure in nuclear power plants. Specifications Sample flowrate Sample temperature Sample pressure Sample connections Wetted materials Cable length Weight Response time Operating range System accuracy Spare parts DO sensor with preamp Other Highlights – Self-polarized electrodes minimize upsets from power interruption – Full temperature compensation accounts for effects on both membrane permeability and solubility of oxygen in water www.mt.com/THORNTON-DO 58 METTLER TOLEDO US and Canada 50 to 2,000ml / min 5 to 50 °C (41 to 122 °F) Normal operation, atmospheric; can withstand 3 bar(g) (45 psig) 1⁄8" NPT Polyacetal flow chamber, 316 stainless steel and polyacetal probe, HDPE membrane Probe to preamplifier: 0.5 m (1.5ft); preamplifier to instrument: 1.6 to 61 m (5 to 200 ft) M300; 1.6 to 91 m (5 to 300 ft) 770MAX 1.5 kg (3 lb) with flow chamber Within range, 90 % of final value in 20 s; from air calibration, dependent on air exposure time 0 – 10,000ppb (µg / l) with auto-ranging ± 2 % of reading or 1 ppb, whichever is greater; ± 0.5°C Maintenance kit of 7 membranes, and replacement electrolyte included Feature Overview – Very low maintenance – Excellent long-term stability – Industry-proven sensor technology – No interference from hydrogen in stator cooling or nuclear power applications Typical Applications – Power plant cycle chemistry and stator cooling – Semiconductor ultrapure water – Pure water treatment systems Microelectr. Power Ordering Information Used With M300 Long Life DO probe, housing and preamp Patch cords* Used With 770MAX Long Life DO probe, housing and preamp Patch cords* * For patch cords to connect preamp to instrument see page 74 for M300 or page 78 for 770MAX. Order Number 58 037 221 1XXX-67 357-110 1XXX-79 Dimensions of the long-life dissolved oxygen sensor 17.5 mm 0.69" 10 mm 0.39" 124 mm / 4.88" 14 mm / 0.55" Mounting hole (2 places) [ 4.8 mm / 0.19" 5.5 mm / 0.22" To 52 mm / 2.05" patch cord 80 mm 3.15" To probe cable length 0.5 m / 18" 57 mm 2.24" 22 mm / 0.83" 113 mm / 4.45" To preamplifier [ 7 mm 0.27" 81 mm 3.18" Allow 254 mm / 10" clearance for removal 149 mm / 5.87" 7 mm 0.28" 27 mm 1.08" 13.5 mm 0.53" 55 mm / 2.15" Inlet [ 58 mm 2.30" 76 mm 3.00" 90 mm 3.55" Outlet 1⁄8" NPT 36 mm 1.42" 66 mm 2.60" METTLER TOLEDO US and Canada 59 THORNTON Flow Sensors Flow Flexible Designs for Ultrapure Applications Paddlewheel Flow Sensors Reliable and Economical In-line Paddlewheel flow sensors provide continuous flow measurement at a low cost for a variety of solids-free liquid applications. The open cell rotor is made of PVDF and the shaft and bearing of ceramic material offering superior life and operating performance. The modular quarter-turn electronics assembly makes service and maintenance fast and easy and allows the removal of the electronics without removing the entire sensor body. In-line Paddlewheel Specifications In-line Paddlewheel Mounting fitting Straight pipe requirements Wetted materials PVDF True Union Body Flow ranges Pressure Accuracy Female NPT Threaded SS Stainless Steel Tri-Clamp Flat Paddlewheel Linearity Repeatability Ambient/ storage temperature Enclosure rating Electronics enclosure material Wiring Flat Paddlewheel Mounting fitting Straight pipe requirements Wetted materials Flow ranges Pressure Electrical connections Linearity Repeatability Certification www.mt.com/THORNTON-Flow 60 METTLER TOLEDO US and Canada Included with sensor, materials as noted Pipe diameters: 10 upstream, 3 downstream PVC versions: PVC, PVDF, Ceramic, Viton PVDF versions: PVDF, Ceramic, Viton Tri-Clamp SST versions: SS, PVDF, Ceramic, EPDM NPT Threaded SST versions: SS, PVDF, Ceramic 0.3 – 10 m/s (1 – 33 ft) PVC versions: 10 bar(g) at 50 °C (140 psig at 122°F), except insertion types: 6 bar(g) at 50 °C (85 psig at 122°F) PVDF versions: 10 bar(g) at 100 °C (140 psig at 212°F) SST versions: 16 bar(g) at 100 °C (230 psig at 212°F) ± 0.5 % of full scale, + 2.5 % of Reading with standard mean K-factor in reference conditions: water at 20°C (68°F) ± 0.5 % of full scale, at 10m / s (32.8fps) 0.4 % of Reading PVC and PVDF versions: 0 °C to 60 °C (32 °F to 140°F) SST versions: – 10 °C to 80 °C (14 °F to 176°F) NEMA 4X (IP 65) PC (Polycarbonate) Smart version uses standard 770MAX patch cables. Cable not provided for Pulse versions. Use 3-conductor, 20 gauge, shielded cable such as Belden 9364, or equivalent. Maximum recommended cable length is 50 m (160ft) Must be obtained separately except for 1⁄4" NPT models Pipe diameters: 10 – 50 upstream, 5 downstream Hall effect: PVDF, Hastelloy C Magnetic: Polypropylene, Titanium, PVDF Hall effect: 0.1 – 6 m/s (0.3 – 20 ft) Magnetic: 0.3 – 6 m/s (1 – 20 ft) Please contact us for additional information Smart models: 0.5 m (1.5 ft) cable and smart connector, maximum patch cord length is 91 m (300 ft) Pulse input models: 7.6 m (25 ft) cables, may be extended up to 61 m (200 ft) for magnetic or 305 m (1000ft) for Hall effect 1 % FS ± 0.5 % of full scale, except ± 0.25% of full scale for 1⁄4" NPT models CE rated Microelectr. Power Pharma Water Many other options available Many other pipe sizes and configurations available. Please contact your local sales organization for detailed information. i Ordering Information Pipe Size of Order Number Included Fitting Pulsed Smart In-line Paddlewheel Flow Sensors PVC, True-Union Body Style – See Tables A and B 1⁄2" 33901 339-001 3⁄4" 33902 339-002 1" 33903 339-003 11⁄4" 33904 339-004 11⁄2" 33905 339-005 2" 33906 339-006 3" insertion type w/saddle 33907 339-007 4" insertion type w/saddle 33908 339-008 6" insertion type w/saddle 33909 339-009 SST, Stainless Steel Body with NPT Threaded Connections – See Table C 1⁄2" 33921 339-121 3⁄4" 33922 339-122 1" 33923 339-123 1 1⁄4" 33924 339-124 1 1⁄2" 33925 339-125 2" 33926 339-126 SST, ASME-BPE Tri-Clamp Body Style – See Table D 3⁄4" 33931 339-131 1" 33932 339-132 11⁄2" 33933 339-133 2" 33934 339-134 2 1⁄2" 33935 339-135 Flat Paddlewheels (wetted materials) Hall Effect 1⁄2"– 4" (Polypropylene, titanium, PVDF) 33298 334-210 5"–8" (Polypropylene, titanium, PVDF) 33299 334-211 1⁄2"– 4" (PVDF, Hastelloy C) 33301 334-213 5"–8" (PVDF, Hastelloy C) 33302 334-214 Magnetic 1⁄2"– 4" (Polypropylene. titanium, PVDF) NA 334-203 5"–8" (Polypropylene, titanium. PVDF) NA 334-204 1⁄2"– 1" (316SS, CD4Mcu, Fluoroloy B) NA 334-303 1 1⁄4"-12" (316SS, CD4Mcu, Fluoroloy B) NA 334-302 B [D A Table B – Saddle for 8020 Style Insertion Sensors Orifice DN D A B mm / inch mm / inch mm / inch mm/inch 76 / 3 90 / 3.54 144 / 5.66 114/4.48 101 / 4 110 / 4.33 166 / 6.53 119/4.67 152 / 6 160 / 6.29 216 / 8.50 131/5.17 Body Material: PP / PVC Seal Material: EPDM H [D A L Table C – 8030 Style Female NPT Thread Stainless Steel (316L) Sensors Orifice DN D (NPT) A L mm / inch inch mm / inch mm / inch 25 / 0.99 1" 105 / 4.13 18 / 0.72 H mm/inch 90/3.52 H Dimensional Data Tables [ D1 [D Table A – 8030 Style Sensors True-Union Nut with Solvent Ends (PVC) or Fusion Spigot Ends (PVDF) Orifice DN D D1 A2 A1 A mm/inch mm/inch mm / inch mm / inch mm / inch mm / inch 25/0.99 32/1.26 60 / 2.36 110 / 4.33 116 / 4.57 160 / 6.30 50/1.97 63/2.48 103 / 4.06 130 / 5.12 136 / 5.36 212 / 8.35 H mm / inch 89.5 / 3.52 104 / 4.10 Table D – 8030 Style Tri-Clamp Stainless Steel (316L) Sensors Body Orifice DN D2 D1 D A Size mm/inch mm / inch mm / inch mm / inch mm / inch 11⁄2" 40/1.57 35/ 1.37 44 / 1.71 51 / 1.98 128 / 5.03 H mm / inch 97 / 3.82 A2 A1 A H [D2 [ [D1 D A METTLER TOLEDO US and Canada 61 THORNTON Flow Sensors Flexible Designs for Ultrapure Applications Flow Vortex Flow Meters Maintenance Free, All-Plastic Construction The ultimate solution for measuring the flow rates of ultrapure water and chemicals, our range of Vortex Flow sensors consist of a molded unibody, available in PFA, PVC or PVDF. These sensors have no moving parts, and any potential for fluid contamination is eliminated by the corrosive-resistant all-plastic construction. Specifications PFA Version Display Connections Straight tube requirements Wetted materials Temperature Viscosity Electrical connections PFA Version Enclosure Power supply Certificate PVC and PVDF Version Straight pipe requirement Pressure Temperature Viscosity Accuracy Enclosure Electrical connections Power supply NPTM Threaded and Bead & Crevice Wafer Type Certificates www.mt.com/THORNTON-Flow 62 METTLER TOLEDO US and Canada 4-digit LED plus high & low alarm indicators Straight tube ends or Flaretek 10 diameter upstream and 2 diameter downstream. PFA Perfluoroalkoxy 0 – 100 °C (32 – 212 °F) For liquids more viscous than water, consult THORNTON. 2 m (6.5ft) cable may be extended with 22 gauge 6-conductor shielded cable up to 100 m (325 ft) for 770MAX pulse input only. NEMA 4X, IP65 One external 12 VDC isolated power supply 1000-65 is required for one or two pulse input sensors. CE rated, certificate of accuracy included 10 diameter upstream and 5 diameter downstream. PVC: 10 bar(g) at 21 °C (150 psi at 70 °F), 6.5 bar(g) at 38 °C (93 psi at 100 °F) PVDF: 10 bar(g) at 21 °C (150 psi at70 °F), 9 bar(g) at 65 °C (130 psi at150 °F) Max. 95 °C (203 °F) For liquids more viscous than water, consult THORNTON. ± 1 % of full scale NEMA 4X 1⁄2" NPTF port with screw terminal wiring. Wiring may be run up to 305 m (1,000ft) with 3-conductor, 20 gauge, shielded cable, such as Belden 9364. For use with the 770MAX, one external 12 V DC isolated power supply (1000-65) is required for one or two pulse input sensors. One kit (1000-67) is required for each pulse input sensor. CSA and CE, Certificate of Calibration included Microelectr. Power Pharma Water Ordering Information Flow Vortex PFA Versions Size Flow rate l / min (g/m) Straight tube-end – connections 3⁄8" 0.4–3.5 (0.1 – 1) 1⁄2" 2–20 (0.5 – 5) 3⁄4" 10–70 (2.7 – 19) 1" 15–150 (4 – 40) Male Flaretek-end – connections 3⁄8" 0.4–3.5 (0.1 – 1) 1⁄2" 2–20 (0.5 – 5) 3⁄4" 10–70 (2.7 – 19) Female Flaretek-end – connections 3⁄8" 0.4–3.5 (0.1 – 1) 1⁄2" 2–20 (0.5 – 5) 3⁄4" 10–70 (2.7 – 19) PVC and PVDF Versions Maximum pressure at 20 °C (68 °F) at 100 °C (212 °F) Order Number 7 bar(g) (100 psig) 10 bar(g) (145 psig) 7 bar(g) (100 psig) 5 bar(g) (70 psig) 4 bar(g) (58 psig) 7 bar(g) (100 psig) 4 bar(g) (58 psig) 3 bar(g) (43 psig) 317-100 317-101 317-102 317-103 7 bar(g) (100 psig) 10 bar(g) (145 psig) 7 bar(g) (100 psig) 4 bar(g) (58 psig) 7 bar(g) (100 psig) 4 bar(g) (58 psig) 317-200 317-211 317-222 7 bar(g) (100 psig) 10 bar(g) (145 psig) 7 bar(g) (100 psig) 4 bar(g) (58 psig) 7 bar(g) (100 psig) 4 bar(g) (58 psig) 317-300 317-311 317-322 Size Length Flow rate l / min (g/m) PVDF – Bead & Crevice Free Butt End Connection 1⁄2" 5– 57 (1.3 – 15) 124 mm 3⁄4" 8– 95 (2.1 – 25 ) 124 mm 1" 16–189 (4.2 – 50 ) 129 mm 11⁄2" 31–378 (8.3 – 100) 158 mm 2" 63–757 (16.7– 200 ) 172 mm PVDF – Wafer Type (Connects between 150X flanges) 1⁄2" 5– 57 (1.3 – 15 ) 52 mm 3⁄4" 8– 95 (2.1 – 25) 52 mm 1" 16–189 (4.2 – 50 ) 57 mm 11⁄2" 31–378 (8.3 – 100) 67 mm 2" 63–757 (16.7– 200) 82 mm 3" 95–1135 (25 – 300) 108 mm Order Number Pulsed Smart 4.87" 4.87" 5.09" 6.24" 6.77" 33315 33316 33317 33318 33319 336-108 336-109 336-110 336-111 336-112 2.03" 2.03" 2.25" 2.63" 3.22" 4.25" 33326 33327 33328 33329 33330 33331 336-119 336-120 336-121 336-122 336-123 336-124 METTLER TOLEDO US and Canada 63 THORNTON Flow Sensors Flow Flexible Designs for Ultrapure Applications Technical Data Vortex Sensors PFA Versions Flowrate Range for PFA Vortex Flowmeters Size cp* 0.3 0.5 0.7 3⁄8" 0.2 0.2 0.3 1⁄2" 0.6 1 1.4 3⁄4" 3 5 8 1" 4.5 7.5 10.5 * cp = Viscosity of measurement fluid (in centipoises) ** Viscosity of water at 20°C Straight Tube-End Dimensions (mm) + 0.30 + 0.30 D d Size – 0.10 – 0.10 3⁄8" 9.52 6.35 1⁄2" 12.7 9.52 3⁄4" 19.05 15.88 25.4 22.22 1" t 0.5 1.59 1.59 1.59 1.59 Minimum Flowrate (l /min) 1** 2 0.4 0.8 2 4 10 20 15 30 3 1.2 6 30 45 4 1.6 8 40 60 5 2.0 10 50 75 7 2.8 14 70 105 Flaretek-End Dimensions (mm) Size L (male-ends) 3⁄8" 259 1⁄2" 267 3⁄4" 277 L 190 190 190 190 Max Flowrate (l/min) – 3.5 20 70 150 L (female-ends) 190 190 190 1 54 mm Low 68.5 mm 50.5 mm 32 mm US and Canada High VORTEX FLOWMETER ENT METTLER TOLEDO Model Only 4-M4 3 0.7 32 mm 64 3⁄8" 54 mm "L" M Arrow on body indicates flow direction Heat-fused FlowellTM Tube Fittings L/min Female Flaretek end Low 2 m (6.5 ft) shield line with heat-proof vinyl insulation High VORTEX FLOWMETER ENT L/min 54 mm "L" 1" Models 54 mm 1⁄2", 3⁄4", Male Flaretek end connection shown in dashed lines (typical both ends) Mounting Dimensions (for all models) Microelectr. Power Pharma Water Technical Data Vortex Sensors PVC and PVDF Versions PVDF Wafer Type Dimensions – Refer to Figure A Body Size A B C 1⁄2" 149mm 5.85" 20 mm 0.78" 52 mm 3⁄4" 150mm 5.90" 24 mm 0.94" 52 mm 1" 145mm 5.69" 30 mm 1.19" 57 mm 11⁄2" 152mm 6.00" 38 mm 1.50" 67 mm 2" 162mm 6.37" 48 mm 1.88" 82 mm 3" 175mm 6.88" 64 mm 2.50" 108 mm PVDF Wafer Type Flow Rates Body Size 1⁄2" 3⁄4" 1" 11⁄2" 2" 3" Minimum Flow 4.7l/ m 1.3g / m 7.9l/ m 2.1g / m 15.8l/ m 4.2g / m 31.5l/ m 8.3g / m 63.1l/ m 16.7 g / m 94.6l/ m 25.0 g / m PVDF Wafer Type Pressure-Temperature Rating Maximum Operating Pressure Maximum Fluid Temperature PVC 95°C/203°F NR 66°C/150°F NR 38°C/100°F 8.9 bar(g) 130 psig 21°C/70°F 10.3 bar(g) 150 psig NR=Not Recommended 2.03" 2.03" 2.25" 2.63" 3.22" 4.25" D 44 mm 54 mm 63 mm 83 mm 102 mm 133 mm 1/2" NPT Female Conduit Connection 1.75" 2.13" 2.47" 3.25" 4.00" 5.24" A Maximum Flow 56.8 l / m 15 g / m 94.6 l / m 25 g / m 189.3l / m 50 g / m 378.5l / m 100 g / m 757.1l / m 200 g / m 1135.5l / m 300 g / m PVDF 2.7 bar(g) 8.9 bar(g) 10.3 bar(g) 10.3 bar(g) B C Figure A 40 psig 130 psig 150 psig 150 psig NPTM Threaded and Bead & Crevice Type Pressure-Temperature Rating Maximum Operating Pressure Maximum Fluid Temperature PVC PVDF 95°C/203°F NR 2.7 bar(g) 40 psig 66°C/150°F NR 8.9 bar(g) 130 psig 38°C/100°F 6.4 bar(g) 93 psig 10.3 bar(g) 150 psig 21°C/70°F 10.3 bar(g) 150 psig 10.3 bar(g) 150 psig NR=Not Recommended NPTM Threaded and Bead & Crevice Type Flow Rates Body Size Minimum Flow 1⁄4" 2.3l/ m 0.6g / m 1⁄2" 4.7l/ m 1.3g / m 3⁄4" 7.9l/ m 2.1g / m 1" 15.8l/ m 4.2g / m 11⁄2" 31.5l/ m 8.3g / m 2" 63.1l/ m 16.7 g / m D 1/2" NPT Female Conduit Connection A NPT/Butt End Maximum Flow 18.9 l / m 5g/m 56.8 l / m 15 g / m 94.6 l / m 25 g / m 189.3 l / m 50 g / m 378.5 l / m 100 g / m 757.1 l / m 200 g / m NPTM Threaded and Bead & Crevice Type Dimensions – Refer to Figure B PVC Body Size A B C D 1⁄4" 97mm 3.81" 45 mm 1.75" 133 mm 5.25" 64 mm 1⁄2" 97mm 3.81" 45 mm 1.75" 181 mm 7.13" 64 mm 3⁄4" 97mm 3.81" 45 mm 1.75" 194 mm 7.63" 64 mm 1" 100mm 3.92" 45 mm 1.75" 204 mm 8.03" 64 mm 11⁄2" 99mm 3.90" 51 mm 2.00" 213 mm 8.37" 64 mm 2" 109mm 4.31" 51 mm 2.00" 213 mm 8.37" 64 mm 2.50" 2.50" 2.50" 2.50" 2.50" 2.50" PVDF A 150 mm 146 mm 146 mm 149 mm 158 mm 168 mm B D C Figure B 5.90" 5.75" 5.75" 5.88" 6.21" 6.60" B 16 mm 20 mm 24 mm 30 mm 38 mm 48 mm 0.63" 0.78" 0.94" 1.19" 1.50" 1.88" C 124 mm 124 mm 124 mm 129 mm 158 mm 172 mm 4.87" 4.87" 4.87" 5.09" 6.24" 6.77" METTLER TOLEDO D 33mm 33 mm 37 mm 51mm 64 mm 76 mm 1.31" 1.31" 1.44" 2.00" 2.50" 3.00" US and Canada 65 THORNTON Flow Sensors Flow Flexible Designs for Ultrapure Applications Forward-Swept Impeller Sensors with Fittings Economical non-magnetic measurement Specifications Mounting fitting Straight pipe requirements Electrical connections Power supply Accuracy Repeatability Pipe Size of Included Fitting 1⁄2" flow-thru/pipe 3⁄4" flow-thru/pipe 1⁄2" flow-thru/pipe 3⁄4" flow-thru/pipe 1" flow-thru/pipe 1 1⁄2" Socket tee Wetted Materials PVC, Viton, ceramic, Tefzel PVC, Viton, ceramic, Tefzel PVC, Viton, ceramic, Tefzel PVC, Viton, ceramic, Tefzel PVC, Viton, ceramic, Tefzel PVC tee, PPS, Nylon, tungsten carbide, EPDM 2" Socket tee PVC tee, PPS, Nylon, tungsten carbide, EPDM 3" Socket tee PVC tee, PPS, Nylon, tungsten carbide, EPDM 4" Socket tee PVC tee, PPS, Nylon, tungsten carbide, EPDM 1 1⁄2" to 6" Repl. Sensor for PVC Pipe, fitting not included* 1 1⁄2" to 6" Repl. Sensor for PVDF Pipe, fitting not included* *Requires field configuration for pipe size www.mt.com/THORNTON-Flow 66 METTLER TOLEDO US and Canada Included with insertion sensor (flow-thru and socket union type sensors do not require fitting), wetted parts as noted. 10 diameter upstream and 5 diameter downstream. Smart models have 0.5 m (1.5 ft) cable and smart connector and use patch cords up to 91 m (300 ft). Pulse input models have 6.1 m (20 ft) cables and may be extended up to 610 m (2,000 ft) using 20 gauge, shielded cable: 2-conductors for socket tee models, 3-conductors for other models. One external 12VDC isolated power supply (P/N 1000-65) is required for one or two pulse input sensors. One kit (P/N 1000-67) is required for each 1 1/2” and larger pulse input sensor. ± 1 % of full scale over operating range ± 0.5 % of full scale over operating range Flow Range 0.2-5.8 GPM 0.4-13 GPM 0.7-15 GPM 1.7-33 GPM 2.2-45 GPM 1-30 ft/s Pulse Input Order Number 33349 33350 33176 33177 33175 33142 Smart Input Order Number 335-531 335-731 335-511 335-711 335-111 335-911 1-30 ft/s 33143 335-211 1-30 ft/s 33144 335-311 1-30 ft/s 33145 335-411 1-30 ft/s 33191 335-041 1-30 ft/s 33192 335-051 Microelectr. Power Pharma Water A B 2.69 (68 mm) 2.16 (55 mm) 3.50 (89 mm) PVC Size Millimeters (inches) A B 1/2” 224 (8.83) 104 (4.08) 3/4” 272 (10.69) 119 (4.69) 1” 334 (13.15) 137 (5.40) E Minimum Clearance D B C DIA A PVC Size Millimeters (inches) A B C D E 1 1/2” 127 (5.00) 131 (5.16) 60 (2.38) 101 (3.97) 127 (5.00) 2” 143 (5.63) 143 (5.64) 73 (2.88) 107 (4.20) 127 (5.00) 3” 165 (6.50) 173 (6.83) 107 (4.23) 119 (4.68) 127 (5.00) 4” 187 (7.38) 199 (7.83) 137 (5.38) 130 (5.10) 127 (5.00) METTLER TOLEDO US and Canada 67 THORNTON Flow Sensors Flow Flexible Designs for Ultrapure Applications Sanitary Flow Sensors High Quality, Precision Thornton’s 325-Series Compact Sanitary Turbine Flow Sensors provide another choice for applications demanding 3A sanitary certification and efficient flow measurement. 325-series flow sensors feature a compact flow sensor body with Tri-Clamp type connections and a magnetic variable reluctance type coil. Specifications Wetted Parts Certification Electrical connections Process Connections Linearity Repeatability Body 316 SS, Ra 32 microinch (0.8 micrometer) finish; 17-4PH SS rotor; PH 15-7 Mo SS retaining rings; hard carbon composite bearings. 3A Rated, manufactures calibration and materials certificates included. Smart models have 0.5 m (1.5 ft) cable and require patch cords, maximum length 91 m (300 ft). Pulse input models have 6.1 m (20 ft) twisted cable with 1/2” NPTM conduit connector. Wiring may be run up to 610 m (2,000 ft) with 3 conductor, 20 gauge, shielded cable, such as Belden 9364. To achieve optimum performance, maintain 3A certification and to protect the bearings from excess turbulance and damage, a minimum of 10 pipe diameters upstream and 5 pipe diameters downstream of turbine size pipe must be used. For example, the 1/4” turbine with 1-1/2” Tri-Clamp fittings must have 1/4” inlet and discharge piping. In addition, proper inside diameter flange gasket must be used. Consult Thornton for installation kit if needed. ± 0.5 % of reading* ± 0.1 % of reading* * Based on manufacturer’s calibration in water at 70°C www.mt.com/THORNTON-Flow 68 METTLER TOLEDO US and Canada Microelectr. Power Pharma Water Flow Range LPM (GPM) 1.3-13 (0.35-3.5) 1.3-13 (0.35-3.5) 2.8-28 (0.75-7.5) 2.8-28 (0.75-7.5) 4.7-36 (1.25-9.5) 4.7-36 (1.25-9.5) 6.6-60 (1.75-16) 6.6-60 (1.75-16) 9.5-110 (2.5-29) 15-227 (4-60) 23-352 (6-93) 30-492 (8-130) 57-852 (15-225) 95-1,514 (25-400) 151-2,460 (40-650) Tri-Clamp Fitting Turbine Size 3/4” 1-1/2” 3/4” 1-1/2” 3/4” 1-1/2”, 3/4” 1-1/2” 1-1/2” 1-1/2” 1-1/2” 1-1/2”, 2” 3” 4” 1/4” 1/4” 3/8” 3/8” 1/2” 1/2” 5/8” 5/8” 3/4” 1” 1-1/4” 1-1/2” 2” 2-1/2” 3” Pulse Input* Order Number 33336 33337 33338 33339 33340 33341 33342 33343 33344 33345 33346 33347 33348 33376 33377 Smart Input Order Number 325-001 325-002 325-003 325-004 325-005 325-006 325-007 325-008 325-009 325-010 325-011 325-012 325-013 325-014 325-015 * Pulse input flow sensors for use with M300 FLOW and 770MAX (channels 5 and 6 only) do not include Smart Sensor communication and do not use patch cables. A separate isolated 12 VDC power supply 1000-65 is required when sensor is used with 770MAX. Refer to 770MAX and M300 FLOW operating manuals for respective wiring instructions. Smart Sensor Patch Cords Patch Cord 0.3 m (1 ft.) 1.5 m (5 ft.) 3 m (10 ft.) 4.5 m (15 ft.) 7.6 m (25 ft.) 15.2 m (50 ft.) 30.5 m (100 ft.) 45.6 m (150 ft.) 61 m (200 ft.) 91 m (300 ft.) Order Number 1001-79 1005-79 1010-79 1015-79 1025-79 1050-79 1100-79 1115-79 1120-79 1130-79 1XXX-79 Patch Cord with Connectors Smart Sensor w/Connector Observe length limitations of pressure and level sensors Patch Cord 1XXX-79 0.46 (11.7) φ 1.15 (29.2) 1 to 300 ft. (0.3 to 91 m) Smart Sensor Connector φ 0.96 (24.4) φ 0.65 (16.5) 10.9 (277) METTLER TOLEDO US and Canada 69 THORNTON Transmitters Transmitter Outstanding Performance, Advanced Electronics NEW! M800 Multi-Parameter, Multi-Channel Transmitter (4-wire) Intuitive, Intelligent, Flexible The M800 transmitter series features premium Intelligent Sensor Management (ISM) technology measuring pH/ORP, optical DO, amperometric oxygen (DO as well as O2 gas) and conductivity. The multi-parameter transmitter accepts any compatible combination of ISM sensors. Up to 4 channels of process measurement plus 2 flow provides immediate Plug & Measure installation and operation, predictive sensor maintenance and dynamic lifetime status. The color touchscreen ensures intuitive operation, with user selectable control and alarm management. Specifications Performance Measurement parameters ISM Conducitvity Conductivity ranges (C = cell constant) C = 0.1: C = 0.1 sanitary: C = 0.01: Feature Overview – Color touchscreen – Intuitive operation – Premium ISM functionality – Multi-parameter measurement – 2-channel / 4-channel versions – iMonitor – User management and logbook Other Highlights – 8 current outputs – 8 output relays – Traffic light coded sensor status – IP 66 rated – 2 PID process controller – IP 66 rated, UL Type 4X www.mt.com/M800 70 METTLER TOLEDO US and Canada Temperature measuring range Temperature compensation pH pH range ORP input range pH resolution Temperature measuring range Temperature compensation Oxygen Oxygen range (amperometric) Oxygen resolution Temperature measuring range Temperature compensation Ozone Operating range System accuracy General Specifications Power supply AC frequency Current (analog) outputs Conductivity, pH/ ORP, amperometric oxygen, ozone and temperature Advanded Diagnostic (Lifetime Indicator, Adaptive Calibration Timer, CIP/ SIP counter etc.) iMonitor 2-electrode sensor: 0.02 to 50,000µS / cm (20 Ωcm to 50MΩ cm) 0.02 to 2,000µS / cm (500Ω cm to 50MΩ cm) 0.002 to 500µS / cm (2,000Ωcm to 500MΩ cm) 4-electrode sensor: 0.01 to 650 mS/cm (1.54 Ω cm to 0.1 MΩcm) – 40 to 200 °C (–40 to 392°F) Auto / selectable as: Std. (standard high purity water Thornton / Light), Light 84, Std. pure water referenced to 75°C, linear %/ °C (adjustable), 50% glycol, 100% glycol, cation, ammonia, isopropyl alcohol, none – 1 to 15 – 1500 to 1500 mV Auto / 0.001/0.01/0.1/1 (can be selected) – 30 to 150°C (–22 to 302°F) Auto / Manual / STC Dissolved oxygen: Saturation 0 to 500% air, 0 to 200% O2, Concentration 0.1ppb (µg / L) to 50.00ppm (mg/L) Auto / 0.001/0.01/0.1/1 (can be selected) – 30 to 150°C (–22 to 302°F) Auto 0 – 5,000ppb (mg/ l); 0– 5.0 ppm (mg/ l) short term; 0 – 500 ppb (mg / l); 0– 0.5 ppm (mg/ l) continuous ± 4 % of reading or 3ppb, whichever is greater; ± 0.5°C 100 to 240V AC, or 20 to 30V DC, 12VA 50 to 60Hz 8 0 / 4 to 20mA, 22mA alarm Microelectr. Power Pharma Water Wastewater Ordering Information Transmitters M800 Water 2-channel + 2 flow M800 Water 4-channel + 2 flow Installation Accessories Pipe mount kit Panel mount kit Protective hood ISM Sensor Cables 2-e Conductivity 0.3 m (1 ft) 1.5 m (5 ft) 3.0 m (10 ft) 4.5 m (15 ft) 7.6 m (25 ft) 15.2 m (50 ft) 30.5 m (100 ft) 45.7 m (150 ft) 61.0 m (200 ft) 91.4 m (300 ft) Order Number 58 000 802 58 000 804 52 500 212 52 500 213 52 500 214 Order Number 58 080 270 58 080 271 58 080 272 58 080 273 58 080 274 58 080 275 58 080 276 58 080 277 58 080 278 58 080 279 General Specifications (cont.) User interface Languages Ambient temperature Relative humidity Rating PID process controller Hold input Control input Alarm contact Relays Setpoints * Pending Cut-out dimensions of M800 pH / DO / O3 / 4-e Cond 1.0 m (3 ft) 3.0 m (10 ft) 5.0 m (16 ft) 10.0 m (33 ft) Order Number 59 902 167 59 902 193 59 902 213 59 902 230 Front dimensions of M800 Color touchscreen 5.7", Resolution 320 240 px, 256 colors 10 (english, german, french, italian, spanish, portuguese, russian, japanese, korean and chinese) – 10 to 50°C (14 to 122°F) 0 to 95%, non-condensing IP 66 (when back cover is attached), UL Type 4X* 2 Yes Yes Yes (alarm delay 0 to 999s) Mechanical rated at 250VAC, 3 Amps (Relay 1NC, Relay 2 to 4NO); 4-SPDT Type Reed 250VAC or DC, 0.5 Amps (Relay 5 to 8) High, low, between, outside, USP, EP Side dimensions of M800 METTLER TOLEDO US and Canada 71 THORNTON Transmitters Transmitters Outstanding Performance, Advanced Electronics M300 & M300 ISM Transmitter Reliable, Versatile, Easy to Use The THORNTON M300 transmitter line for conductivity/resistivity, pH/ORP, dissolved oxygen, ozone and flow rate combines robustness with ease of use. Its versatility and solid measurement performance makes it the ideal choice for light industrial applications. The M300 transmitters are designed for comfortable operation: from the large display to the easily accessible wiring terminals to the plain text interface and quick setup menu. With its innovative USB port, the M300 is open to the future – for remote configuration and commissioning. M300 ISM versions provide the beneficial “Plug and Measure” feature thanks to ISM functionality. Specifications Enclosure/ Power Operator interface Material Weight, 1⁄4 DIN models Weight, 1⁄2 DIN models UL electrical environment Ratings / approvals EMC emissions Power Outputs Analog outputs (as specified for individual models) Analog output accuracy Analog output scaling Relays (as specified for individual models) Service interface Discrete input (as specified for individual models) Other Highlights – M300 for ISM: “Plug and Measure” functionality – 4-wire installation – Quick setup mode for fast installation – Backlit high contrast display – Basic diagnostics www.mt.com/THORNTON-M300 72 METTLER TOLEDO US and Canada 4 line backlit LCD; 5 tactile keys Polycarbonate 0.7 kg (1.5lb) 1 kg (2lb) Installation (overvoltage) Category II UL (US & Canada), CE compliant; 1⁄4 DIN: IP65 (front); 1⁄2 DIN: IP65 / NEMA 4X According to EN55011 Class A Universal 100– 240 VAC, 50 – 60 Hz or 20– 30 VDC; 5W Powered 0/ 4 – 20 mA, 22mA alarm, 500 Ω maximum load; not for use with externally powered circuits ± 0.05mA Linear, bi-linear, logarithmic (1,2,3 or 4 decades), auto-ranging All contacts are potential free, with adjustable hysteresis and time delay SPDT, SPST NO, SPST NC: 250 VAC / 30 VDC, 3A, resistive SPST reed: 300 VDC, 0.5A, 10W USB, type B connector, for remote configuration and commissioning Accepts dry contact closure for remote flow totalizer reset or remote PID control auto/manual selection Feature Overview – Conductivity versions available in single and dual-channel configurations – PID controller with pulse length, pulse frequency or analog control – Multi-level password protection against accidental parameter changes – Multi-parameter version provides two user-configurable channels for conductivity/resistivity, pH, oxygen or ozone – SW tools for configuration and commissioning using the USB port Microelectr. Power Pharma Water Measurement Specifications Conductivity/resistivity Ranges Accuracy Concentration ranges of HCl, NaOH, H2SO4 TDS ranges (CaCO3 and NaCl) Calculated parameters (2-channel) Temperature compensation pH pH, ORP ranges Temperature range Accuracy Temperature compensation Calibration Diagnostics Dissolved Oxygen Ranges Temperature compensation Accuracy Dissolved Ozone Ranges Temperature compensation Accuracy Flow Flowrate range Total flow range RO % recovery range Flow velocity range Frequency range Calculated parameters Resolution Update rate Input pulses Accuracy Repeatability Temperature Range Accuracy Resolution PID Control Display Settings Manual station Control output types 0.01 constant sensor: 0.002 to 200µS /cm (5000 Ω cm to 500 MΩ cm) 0.1 constant sensor: 0.02 to 2000µS /cm (500 Ω cm to 50MΩ cm) 10 constant sensor: 50 to 40,000µS /cm (25 to 20KΩ cm) 4-electrode sensor: 0.01 mS /cm to 650mS /cm (1.54 Ω cm to 100KΩ cm) ± 0.5% of reading or 0.5 Ω, whichever is greater, up to 18MΩ-cm 0– 20 %, 0– 15 %, 0– 20 % Cover equivalent conductivity ranges % Rejection, power plant calculations of pH based on specific and cation conductivity, and C02 based on cation and degassed conductivity Selectable as: Std (standard high purity Thornton/ Light), Light 84, Std referenced to 75°C, linear %/ °C, 50% glycol, 100% glycol, cation, ammonia, isopropyl alcohol, none –1.00 to 15.00pH, –1500 to 1500mV – 30 to + 130°C (–22 to 266°F) ± 0.03pH, ± 2mV Automatic/ manual for electrode output, plus adjustable solution temperature coefficient for solution ionization effects 1- or 2-point, with auto buffer recognition Selectable continuous checking of membrane resistance and reference diaphragm / junction resistance (with solution ground sensors) 0– 20,000ppb; 0 – 20 ppm, 0– 200 % saturation; resolution 0.1ppb Automatic, for membrane permeability and oxygen solubility ± 1 % (± 2% with long life probe) of reading or ±1 ppb, system accuracy 0– 5,000ppb, 0–5 ppm; resolution 0.1ppb Automatic, for membrane permeability and ozone solubility ± 2 % of reading or ± 3ppb, system accuracy 0 to 9999 GPM, L/ min, m3 / hr 0 to 9,999,999Gallons, 37,850,000Liters, 37,850m3 0 to 100% Equivalent ft/ s, m/s 1 to 4000Hz Ratio, sum and difference of two flowrates (4-channel) 4 significant digits, auto-ranged; up to 8 digits for total flow Display and outputs, once per 2 seconds Low <1.0 volt; high >1.4 volts (36 volts max.) ± 0.5Hz ± 0.2Hz – 40 to 200°C (– 40 to 392°F); resolution 0.1° ± 0.25°C (± 0.45°F) 0.01°C for conductivity; 0.1°C for all other parameters Auto / manual status and %-output on bottom line of display Auto / manual, setpoint, deadband, non-linear corner points, control limits, proportional gain, integral reset time (min), derivative rate time (min) Controlled by up/down arrow keys in manual mode; remote auto/manual selection by discrete input One or two analog signals, relays– pulse frequency, or relays– pulse length METTLER TOLEDO US and Canada 73 THORNTON Transmitters Transmitters Outstanding Performance, Advanced Electronics Measurement Specifications (cont.) Outputs pH/Cond / DO & Ozone/ Temperature Setpoints/alarms Relays Analog output signals Discrete inputs Flow Setpoints/alarms Relays Analog output signals Discrete inputs, for external totalizer reset Single-channel 4 – high, low, outside, between, USP, EP 2 SPDT, 2 SPST reed 2 1 Single-channel 4 – high, low, outside, or between 2 SPDT, 1 SPST NO,1 SPST NC 2 1 Ordering Information M300 Transmitters for analog sensors Outputs M300 1-channel Conductivity/ resistivity 2 Analog; 4 Relays M300 2-channel Conductivity/ resistivity 4 Analog; 6 Relays M300 1-channel pH/ ORP 2 Analog; 4 Relays M300 2-channel Multi-parameter 4 Analog; 6 Relays M300 1-channel Flow 2 Analog; 4 Relays M300 4-channel Flow 4 Analog; 4 Relays M300 Transmitters for ISM sensors Outputs M300 ISM 1-channel Multi-parameter 2 Analog; 4 Relays M300 ISM 2-channel Multi-parameter 4 Analog; 6 Relays Accessories Panel mount kit for 1⁄2 DIN models Pipe mount kit for 1⁄2 DIN models Conductivity calibration module (analog) Adapter, VP to standard, for calibrating conductivity with VP patch cord (analog) Conductivity calibration module (ISM) Configuration software & data logger kit Adapter panel – M300 1⁄4 DIN to 200/ 2000 cutout Adapter raised panel – M300 1⁄4 DIN to 200/ 2000 cutout Two-channel 6 – high, low, outside, between, USP or EP 2 SPDT, 1 SPST NO, 1 SPST NC, 2 SPST reed 4 2 Four-channel 8 – high, low, outside, or between 2 SPDT, 1 SPST NO, 1 SPST NC 4 2 Order Number 1⁄4 DIN 58 002 301 58 001 304 58 001 303 58 001 306 58 004 302 58 001 305 1⁄4 DIN 58 000 301 58 000 302 1⁄2 DIN 58 002 311 58 001 314 58 001 313 58 001 316 58 004 312 58 001 315 1⁄2 DIN 58 000 311 58 000 312 Order Number 52 500 213 52 500 212 58 082 300 58 080 102 58 082 310 58 077 300 58 083 305 58 083 317 Sensor cables for M300 (analog) Conductivity a Order Number pH / DO c / Ozone Order Number Connector Standard VarioPin (VP)b VarioPin (VP) Cables 0.3 m (1 ft) 1001-67 – – for Use At Standard Temperatures –30 to 80 °C / –22 to 176 °F 1.5 m (5 ft) 1005-67 58 080 201 1.0 m (3 ft) 52 300 107 3.0 m (10 ft) 1010-67 58 080 202 3.0 m (10 ft) 52 300 108 4.5 m (15 ft) 1015-67 58 080 203 5.0 m (16 ft) 52 300 109 7.6 m (25 ft) 1025-67 58 080 204 10.0 m (33 ft) 52 300 110 15.2 m (50 ft) 1050-67 58 080 205 15.0 m (49 ft) 52 300 144 23.0 m (75 ft) – 58 080 206 20.0 m (65 ft) 52 300 141 30.5 m (100 ft) 1110-67 58 080 207 – for Use At High Temperatures –40 to 135 °C / –40 to 275 °F 46.0 m (150 ft) – 58 080 208 1.0 m (3 ft) 52 300 111 61.0 m (200 ft) 58 080 209 3.0 m (10 ft) 52 300 112 ORP 5.0 m (16 ft) 52 300 113 1.0 m (3 ft) 10 001 0102 10.0 m (33 ft) 52 300 114 3.0 m (10 ft) 10 001 0302 15.0 m (49 ft) 52 300 237 5.0 m (16 ft) 10 001 0502 20.0 m (65 ft) 52 600 118 10.0 m (33 ft) 10 001 1002 a 4-E sensors limited to 15.2m (50ft), b For VP Conductivity sensors only, c For long life dissolved oxygen sensor 58 037 220 only, use standard conductivity sensor cables at left. 74 METTLER TOLEDO US and Canada Microelectr. Power Pharma Water Sensor cables for M300 ISM Conductivity 0.3 m (1 ft) 1.5 m (5 ft) 3.0 m (10 ft) 4.5 m (15 ft) 7.6 m (25 ft) 15.2 m (50 ft) 30.5 m (100 ft) 45.7 m (150 ft) 61.0 m (200 ft) 91.4 m (300 ft) Order Number 58 080 270 58 080 271 58 080 272 58 080 273 58 080 274 58 080 275 58 080 276 58 080 277 58 080 278 58 080 279 pH / DO / Ozone 1.0 m (3 ft) 3.0 m (10 ft) 5.0 m (16 ft) 10.0 m (33 ft) Order Number 10 001 0102 10 001 0302 10 001 0502 10 001 1002 Conductivity Calibration Modules The THORNTON M300 Conductivity Calibration modules provide a convenient solution for in-place calibration of the THORNTON M300 or M300 ISM conductivity measurement circuitry. Feature Overview – Includes resistances for all ranges of conductivity/ resistivity and temperature – Used with 1- and 2- channel conductivity and Multi-parameter models – Provided with NIST-traceable certificate of calibration – Enables efficient QA program – Includes standard patch cord connection; VP patch cord adapter available Front and side dimensions of M300, 1⁄4 DIN version Conductivity calibration module Cut-out dimensions of M300, 1⁄4 DIN version Pipe mount kit for 1⁄2 DIN models 40–60 mm 1.57–2.36" Panel cut-out Front and side dimensions of M300, 1⁄2 DIN version Cut-out dimensions of M300, 1⁄2 DIN version Panel cut-out METTLER TOLEDO US and Canada 75 THORNTON Transmitters Transmitters Outstanding Performance, Advanced Electronics 770MAX Multi-parameter Analyzer Compact and Comprehensive The THORNTON 770MAX multi-parameter analyzer/transmitter is a unique process monitoring tool, providing versatility through a multi-parameter, multichannel approach. Smart Sensors used with the 770MAX have sensor type, calibration data and serial number factory-stored providing automatic configuration of the 770MAX when connected. Smart Sensors are available for a wide variety of parameters. Feature Overview Extensive Measurement Capabilities – 6 channels: 4 Smart Sensors, including conductivity/resistivity, temperature, flow, pH, ORP, dissolved oxygen, TOC, dissolved ozone, level and pressure, plus 2 pulse flow sensors – Display 16 measurements on 4 line screen with auto or manual scrolling – Metric, S.I., and english units for direct measurements; calculated values for % rejection, % recovery, difference, sum, ratio, power industry pH and CO2 from conductivity, and DI capacity. Custom names identify all measurements. Alarm/Control and Outputs – 16 setpoints for high, low, USP, EP and reset (for totalizer) alarms – 4 SPDT relay option within the 1/4 DIN case with individual hysteresis and time delay (optional) – 2 discrete outputs for logic circuits – 4 powered analog outputs (0/4–20mA) standard, 8 optional – RS232 serial output – 2 discrete inputs for totalizer reset Highest Accuracy and Easiest Calibration – Unique 4-wire resistance measurement technique for highest installed accuracy – THORNTON’s temperature compensation provides highest accuracy for UPW, cation and ammonia conductivity – NIST-traceable automatic meter calibration system – Direct one and two-point sensor calibration – Smart Sensors retain factory and user calibration data – pH automatic buffer recognition during calibration Compact Size – 1⁄4 DIN cutout, case only 12cm deep – Sealed NEMA 4X panel mount standard, entire unit sealed with optional back cover – Panel, wall, pipe mounting options www.mt.com/THORNTON-770MAX 76 METTLER TOLEDO US and Canada Microelectr. Power Pharma Water Measurement Specifications Functional Sensor inputs Conductivity/resistivity ranges pH & ORP ranges D.O. ranges Ozone ranges TOC range Temperature ranges Flow ranges Pressure ranges Tank level (volume) Derived meas. Electrical ranges Temperature compensation Pressure comp. Outputs Setpoints/alarms Relays Discrete outputs Analog output signals Serial output Performance Resistance accuracy Volt/Temp. accuracy Frequency accuracy Repeatability Ratings/approvals Environmental Temperature Humidity Enclosure/Power Display/keypad Material/weight Rating Power 4 smart sensor channels, 2 pulse flow channels 0.01 constant 2-E cell: 0.001µS /cm to 2,000µS /cm; 0.5KΩ cm to 1,000MΩ cm 0.1 constant 2-E cell: 0.01µS /cm to 3,000µS /cm; 0.33KΩ cm to 100MΩ cm 10 constant 2-E cell: 10 µS /cm to 200,000µS /cm 50 constant 2-E cell: 10 µS /cm to 1.0S /cm 4-E cell: 10 µS /cm to 800,000µS /cm; Readout in S/m is selectable Concentrations: HCl: 0– 15 %, NaOH: 0– 13 %, H2SO4: 0 – 20 %, by weight –1 to 15pH, –1500 to +1500mV 0 to 15,000ppb or µg/ L, 0 to 15ppm or mg/ L, with auto-ranging; 0 to 100% saturation 0 to 5,000ppb, 0 to 5ppm or equivalent g/ L ranges 0.05 to 1,000ppb or µg/ L C – 40 °C to 200°C, –40 °F to 392°F with Pt1000 RTD or Pt100 RTD Sensor range in GPM, LPM, m3 / hr, 0.5– 4,000Hz Sensor range in psi, bar, kPa, mmHg, kg/cm2, inches, feet Sensor range in gallons, m3, liters, % full, psi, inches, feet Total flow, % rejection, % recovery, sum, difference, ratio, ppm-gallons, total grains, power calculated pH & CO2 Volts, Amps, based on proportional millivolt signal Automatic, referenced to 25°C for resistivity, conductivity, % rejection and TDS. Field selectable for standard high purity (THORNTON/ Light), cation, ammonia/ ETA (power industry), isopropyl alcohol, 50 and 100% glycol, HCl, H2SO4, or Light 84 (special microelectronics applications). pH temperature compensation for Nernst electrode output effects plus adjustable solution temperature compensation for high purity water ionization effects, referenced to 25°C. Dissolved oxygen compensation for atmosphere pressure during calibration using barometer in preamp. Pressure read out available in bar or mmHg. 16, set individually as high, low, reset, USP <645>, or EP limits on any measurement. Optional: 4 SPDT potential-free relays, rated 5 amp max. resistive load up to 30VDC or 250VAC Two standard, buffered TTL/ CMOS level Four standard plus four optional, powered 0/4– 20 mA outputs; accuracy ± 0.05 mA, typical. RS232 standard, maximum distance 50ft, field selectable up to 38.4kbaud ± 0.3 % of reading, 1,000 to 6 MΩ; ± 0.5 % of reading, 6 to 10 MΩ; ± 1 % of reading or ± 0.5 Ω, whichever is greater, 10 to 1,000 Ω (divide by cell constant for resistivity range) ± 3 mV, ± 0.02 pH, ± 0.2 °C, see sensor specs for dissolved oxygen and ozone ± 0.1 % or , ± 0.001Hz, whichever is greater ± 0.2 % of reading, 1,000 to 10 MΩ; ± 0.8 % of reading, 10 to 1,000 Ω for conductivity/resistivity; ± 0.05°C; ± 0.02 pH; ± 0.3 mV All models are UL and cUL (CSA Standards) Recognized and CE compliant Storage: –20 to 80ºC (–4 to 176ºF) Operating: Configuration Power Supply Relay A-Out 115 VAC & 24VDC 0 4 –10 °C to 50°C 4 4 –10 °C to 50°C 4 8 –10 °C to 40°C 0 to 95% RH, non-condensing 230 VAC –10 °C to 50°C –10 °C to 40°C –10 °C to 40°C 20 character 4 line backlit LCD or vacuum fluorescent; 20 tactile feedback keys ABS-PC alloy, UV and chemical resistant; 0.9kg (2lbs) NEMA 4X, panel mounting; sealed back cover also available 100 – 240 VAC, 20 W max, 47– 63 Hz; 20– 32 VDC, 30W max. DC power must be isolated and limited to 8 A or less. METTLER TOLEDO US and Canada 77 THORNTON Transmitters Transmitters Outstanding Performance, Advanced Electronics Ordering Information 770MAX Transmitters Display Power Analog Outputs Relays LCD AC 4 0 LCD AC 4 4 LCD AC 8 4 VFD AC 4 0 VFD AC 4 4 VFD AC 8 4 LCD DC 4 0 LCD DC 4 4 LCD DC 8 4 VFD DC 4 0 VFD DC 4 4 VFD DC 8 4 Accessories Rear cover for wall mounting and rear seal (requires cable grip kit, 1000-80, or conduit) Cable grip kit – one kit seals two cables into the rear cover above, with fittings large enough to accept patch cord connector or other cable 13.8mm (0.546") maximum diameter. Pipe mounting bracket for 50mm (2") pipe Automatic smart calibrator kit (for 770MAX) Portable conductivity/resistivity calibration system (for system including sensor) Sensor Cables for 770MAX Sensor Patch Cords a Order Number Ozone Sensor Patch Cords b 0.3m (1 ft) 1001-79 1.5m (5 ft) 1005-79 1.5 m (5 ft) 3.0m (10 ft) 1010-79 3.0 m (10 ft) 4.5m (15 ft) 1015-79 4.5 m (15 ft) 7.6m (25 ft) 1025-79 7.6 m (25 ft) 15.2m (50 ft) 1050-79 15.2 m (50 ft) 30.5m (100 ft) 1100-79 30.5 m (100 ft) 45.7m (150 ft) 1115-79 45.7 m (150 ft) 61.0m (200 ft) 1120-79 61.0 m (200 ft) 91.0m (300 ft) 1130-79 91.0 m (300 ft) a Not used with pulsed-input flow sensors. Observe length limitations for some sensors. b Used for ozone applications where CE compliance is necessary. 1875 automatic smart calibrator 78 METTLER TOLEDO US and Canada Order Number 775-LAO 775-LA1 775-LA2 775-VAO 775-VA1 775-VA2 775-LDO 775-LD1 775-LD2 775-VDO 775-VD1 775-VD2 1000-69 1000-80 15540 1875 1885 Order Number 1005-70 1010-70 1015-70 1025-70 1050-70 1100-70 1115-70 1120-70 1130-70 1875 Automatic Smart Calibrator At the push of a button, the 1875 calibrator automatically steps through NIST-traceable reference resistances, voltages and frequencies to calibrate and verify all ranges of the 770MAX to meet QA requirements and ensure highest accuracy performance. Results of sequential 770MAX calibrations are retained in the calibrators memory with a real time clock to allow subsequent downloading to a PC for printout of calibration certificates (for specifications consult next page). Microelectr. Power Pharma Water Specifications 1875 Automatic Smart Calibrator Resistance accuracy Temperature accuracy Frequency accuracy Voltage accuracy NIST traceability Ambient temperature Memory capacity ± 0.05 % except ± 0.075% for 1– 10 MΩ ± 0.1 °C ± 0.03 % ± 0.5 mV Documented on certificate of calibration for calibrator 20 – 40 °C for rated accuracy 20 channels of calibration and/or verification (770MAX has 4 smart channels per instrument) Power supply rating Dimensions 90 – 264 V, 47 – 63 Hz; CE compliant, CSA rated, UL Listed 195 100 40 mm (7.7 4.0 1.6") The 1875 kit includes: – Smart Automatic Calibrator with certificate of calibration – Calibrator-to-770MAX cable, connects to smart channel input, 1.5m (5ft) – RS232 DB9 cable for connection to computer port – 770MAX Certificate Management Program for Windows 95 or higher on CD ROM – Modular power supply and cable, used when Calibrator is not connected to a 770MAX during download to the computer 45.3 mm 1.78" 114.3 mm 4.50" 122.6 mm 4.82" 32.7 mm 1.29" 162.4 mm 6.39" 117.1 mm 4.61" 57.2 mm 2.25" 7.6 mm 0.30" 14.8 mm 0.58" 25 mm 0.98" 106.4 mm 4.19" 224.6 mm 8.84" 92.0 mm 3.62" 125.0 mm 4.92" 100.7 mm 3.97" 111.4 mm 4.39" 2.4 mm/0.09" 194.9 mm 7.67" [ 4.3 mm 0.17", 4 Places 4.1 mm 0.16" 125.0 mm 4.92" 96.0 mm 3.78" 14.5 mm 0.57" 9.1 mm/0.36" 125 mm 4.92" 209.3 mm 8.24" [ 5.1 mm 0.20", 4 Places 114.3 mm 4.50" 207.3 mm 8.16" 109.2 mm 4.30" 54.6 mm 2.15" 7.7 mm/0.30" 96.0 mm/3.78" 114.3 mm/4.50" 770MAX panel cut-out dimensions 770MAX with sealed rear cover METTLER TOLEDO US and Canada 79 Service XXL Aftermarket Services Tailored Services To Ensure Product Performance METTLER TOLEDO specializes in the area of precision instruments and offers the most comprehensive range of services through a global network of dedicated professional staff. Product Lifecycle Support: Mettler-Toledo Thornton provides full service coverage worldwide to its customers, supports them with a customized, lifelong service management and assists them in managing measurement loops throughout the product life-cycle. Depot Service: Our Depot-Service center is based at our manufacturing excellence center in Bedford, MA and supports our worldwide sales and service channels. We offer fixed price calibration and repair services for all our manufactured products as well as some conductivity sensors and transmitters manufactured by our competitors. In summary, we offer the following depot services: • Sensor and transmitter recalibration • TOC calibration and system suitability testing • Dissolved Oxygen probe remembrane/rebuild • Loop verification • Ozone Verification Testing • Standard repair services Field and Training Service: For customers who cannot send their products back to our depot services, we offer field service coverage where our certified field service engineers travel to the customer’s site to provide services ranging from a simple product commissioning to advanced troubleshooting. This service is especially useful for customers whose processes dictate in-line and real-time maintenance. Our training services are designed for customers who are interested in learning more about the technology and concepts behind the different measurement points. The training service can either be offered at our facility in Bedford, MA or at the customer’s site. All of the above services can be availed by calling us at 888687-7687 or using our website at www.mt.com/pro. Calibration of Sensors & Systems Our products and calibration equipment are all NIST traceable. All the records and certificates for our calibration equipment are maintained and documented in our ISO quality management system. This helps us to be very responsive to customer requests regarding traceability standards and certificates. 80 METTLER TOLEDO US and Canada Microelectr. Power Pharma Water Wastewater Conductivity Sensor Calibration Conductivity Sensor - Standard Recalibration Item Description CAL-20 Standard conductivity recalibration of 0.1 and 0.01 constant sensors provides ASTMtraceable calibration of cell constant to ± 1% at 18.2 cm and NIST-traceable calibration of temperature to ± 0.1°C at 25°C. For 200−series, 770PC & 770MAX sensors only. INCLUDES “AS FOUND” READINGS. CAL-21 Standard conductivity recalibration of 10 cm -1, 50 cm -1 and 4−electrode sensors− Provides ASTM traceable calibrations of the cell constant and NIST− traceable calibrations of the temperature measurement at ambient temperature (22°C ± 5°C). This calibration is for conductivity sensors that measure high conductivity solutions (10 uS/cm - 1 S/cm). INCLUDES “AS FOUND” READINGS. CAL-22 Same as CAL-20 for UniCond® 2-electrode sensors. Conductivity Sensor - Special Calibrations Item Description CAL-31 Specified Temperature Sensor Calibration of 0.1 and 0.01 constant sensors provides NIST-traceable calibration of temperature to ± 0.1°C within 5°C of a user-specified temperature between 5 and 90°C, and ASTM-traceable calibration of cell constant to ±1% in pure water at the specified temperature. Includes calibration report. Recommended for high accuracy measurement in hot deionized water. Specify desired calibration temperature (± 5°C). CAL-32 One Point ASTM Directly Verified Calibration of 0.1 and 0.01 constant sensors-same as Standard Sensor Calibration of cell constant within ±1% plus verification directly in ASTM D1125 Solution D (146.9 uS/cm). Includes calibration report. Recommended where direct ASTM traceability and/or verification over a range is required. CAL-33 One Point ASTM Directly Verified Calibration with “AS FOUND” Data of 0.1 and 0.01 constant sensors-same as CAL−32 but includes performance in ASTM solution using previous calibration data. Recommended where direct ASTM traceability and/or verifi cation over a range is required along with historical record of performance. CAL-34 Conductivity recalibration of 10, 50 and 4E constant sensors, Provides ASTM trace able calibrations of the cell constant and NIST traceable calibrations of the tempera ture measurement. This calibration is for conductivity sensors that measure high con ductivity solutions (10 mS/cm - 1 S/cm). This calibration includes “AS FOUND” readings taken at ambient temperature and at customer specified conductivity value. Includes only 1 point of “as found” data. CAL-35 Same as CAL-31 for UniCond® 2-electrode sensors. CAL-36 Same as CAL-32 for UniCond® 2-electrode sensors. CAL-37 Same as CAL-33 for UniCond® 2-electrode sensors. For Service Information, please contact (800) 642-4418 or [email protected] METTLER TOLEDO US and Canada 81 Service XXL Aftermarket Services Transmitter and Calibrator Calibration Meter Recalibration Item Description CAL-01 DOT 2, 770PC, 750LM and 800 Series Recalibration CAL-02 200 and 2000 Meter Recalibration CAL-03 770MAX Recalibration 58 082 504 M300 Recalibration Calibrator Recalibration Item Description CAL-10-1 200, 2000, 770PC Calibrator Recalibration & Certification-provides NIST-trace able calibration of resistance, temperature and voltage values, as applicable. Price is per individual calibrator module. INCLUDES “AS FOUND” READINGS. Pricing for multiple modules (as in full calibration kits s/n need to match) will be charged at a reduced rate as listed below: CAL-10-2 2 Calibration Modules CAL-10-3 3 Calibration Modules CAL-10-4 4 Calibration Modules CAL-11 1875 Calibrator for 770MAX-provides NIST-traceable recalibration of resistance, temperature and voltage values. INCLUDES “AS FOUND” READINGS. CAL-12 Conductivity/Resistivity Calibration Module for M300 Calibrator provides NISTtraceable recalibration of resistance and temperature values. INCLUDES “AS FOUND” READINGS. System - Special Calibrations 82 METTLER TOLEDO Item Description CAL-40 System Calibration of meter and 0.1 or 0.01 constant sensor Combination of CAL−02 or −03 plus, CAL−10 or -11 plus CAL−20 with the user’s calibrators, instrument and sensor to provide ±1% cell constant and system accuracy at 18.2-cm and 25°C. Includes calibration report. CAL-41 Specified Temperature System Calibration of meter and 0.1 or 0.01 constant sensor Combination of CAL−02 or −03 plus, CAL−10 or 11 plus CAL−31 with the user’s calibrators, instrument and sensor to provide ±1% cell constant and system accuracy near the specified temperature. Specify desired calibration temperature (± 5°C) on order. Includes calibration report. CAL-42 One Point ASTM Directly Verified System Calibration of meter and 0.1 or 0.01 constant sensor Combination of CAL−02 or −03 plus, CAL−10 or −11 plus CAL-32 with the user’s calibrators, instrument and sensor to provide ±1% cell constant and system accuracy near 25°C, verified over a wider range. Includes calibration report. US and Canada Microelectr. Power Pharma Water Wastewater System - Special Calibrations continued Item Description CAL-43 System calibration for a 200CR, 2000 or 770MAX with 4-E, 10/cm or 50/cm conductivity sensor calibrated in customer selected ASTM solution within the system measuring range, near 25°C. CAL-44 System calibration for the 200CR, 2000 or 770MAX with a two point sensor temperature calibration at 0°C and 100°C. CAL-45 System calibration of meter and two sensors-System calibration for a 200CR, 2000, 770MAX or 770PC with TWO Sensors ( 0.1 and 0.01 constant sensor only)− Combination of CAL−02 or −03 plus CAL−10 or −11 plus CAL−20 with the user’s calibrators, instrument and sensor to provide ±1% cell constant and system accuracy at 18.2 Mohm-cm and 25°C Includes calibration report. Calibration & System Suitability TOC Calibration For 4000TOC , 5000TOCe, 5000TOCi Sensors, 550TOC Analyzer and 502P models Item Description SST-03 System Suitability—System Suitability test to meet USP <643> and EP 2.2.44, performed at Thornton depot-center (Sucrose and Benzoquinone solutions, provided by Thornton). Only for 550TOC and 5000TOC models. 58 082 561 Standard Calibration for 5000TOC−Consists of conductivity sensor calibration with ASTM traceability and TOC calibration at 500ppb using Sucrose solution. TOC-01 Standard Calibration for 550TOC model−Consists of conductivity sensor calibration with ASTM traceability and TOC calibration below 20 ppb, plus board calibration with NIST traceable standards, performed at Thornton (Calibration does not include service or parts). TOC-02 High temperature TOC Calibration for 550 Model−Consists of sensor calibration with ASTM traceability and TOC calibration at 500 ppb (±50 ppb) using Sucrose, plus board calibration with NIST traceable standards performed at Thornton depot-center (Calibration does not include service or parts). TOC-03 Standard Calibration for 502P model−Consists of sensor calibration with ASTM trace ability and TOC calibration below 20 ppb, plus board calibration with NIST traceable standards, performed at Thornton depot-center (Calibration does not include service or parts). *The 502P model is an obsolete product. We recommend that you upgrade to the 5000TOC model. SSCAL-01 System Suitability and Calibration for 550TOC and 5000TOC models−Consisting of conductivity sensor calibration with ASTM traceability, TOC calibration at 500 ppb using Sucrose (Calibration does not include service or parts) and System Suitability test to meet USP <643> and EP 2.2.44, performed at Thornton depot-center (Sucrose and Benzoquinone solutions, provided by Thornton). For the 550TOC, a board calibration is also performed using NIST traceable standards. For Service Information, please contact (800) 642-4418 or [email protected] METTLER TOLEDO US and Canada 83 Service XXL Aftermarket Services Loop Verification This service verifies that the loop, which consists of a sensor, transmitter and a cable, is functioning to the specifications as listed by the product specifications. This service is especially useful for pharmaceutical customers, system fabricators and engineering firms who have to follow stringent regulatory and customer requirements. A ‘Certificate of Verification’ will be shipped along with the products. Item Description 58 092 605 Certifies the loop (sensor + transmitter + cable) when one conductivity sensor is connected to a transmitter via a cable. 58 092 606 Certifies the loop (sensor + transmitter + cable) when two conductivity sensors are connected to a transmitter via a cable. Transmitter Loaner and Extended Warranties Mettler-Toledo will provide loaner transmitters while customers units are being repaired or calibrated. Mettler-Toledo also offers extended warranties on their transmitters from one to two years. The extended warranty starts after the first year. Loaner Program Extended Warranties Item Description Item Description 58 082 041 Loaner for M300 58 092 103 Extended Warranty, 1YR, 770 MAX Call Loaner for M800 58 092 111 Extended Warranty, 2YR, 770 MAX 58 082 402 Loaner for 770MAX 58 092 120 Extended Warranty, 1YR, M300 Call Loaner for M4000TOC 58 092 121 Extended Warranty, 2 YR, M300 58 082 403 Loaner for 5000TOC Call Extended Warranty, 1 YR, M800 Call Extended Warranty, 2 YR, M800 Loaner items must be returned within 4 weeks from the date of receipt or when the customer receives the serviced product from MT-Thornton, whichever is less, and must be returned in their original condition. Failure to do so will result in a $155 service fee per week. On-Site Service and Training Mettler-Toledo provides on-site training modules consisting of theory of operation, installation & configuration, calibration, maintenance and troubleshooting. The training modules consist of a presentation, handouts, and hands on sessions. Pricing for the training modules include the price of the module, training fee per attendee and travel expenses. 84 METTLER TOLEDO Item Description 58 092 806 On-Site Training Class, Conductivity 58 092 808 On-Site Training Class, DO 58 092 807 On-Site Training Class, pH Call On-Site Training Class, Ozone Call On-Site Training Class, TOC US and Canada Microelectr. Power Pharma Water Wastewater On-Site Service and Training On-Site Service, Calibration Item Description 58 092 201 On-site System Commissioning and Start-Up, pH Loop. A Thornton service technician will perform instrument calibration / start-up at the customer’s site. All materials required for testing and calibration will be provided by Thornton. 58 092 301 On-site 200/2000 Instrument Calibration - uses 1865-03 Calibration Modules. A Thornton service technician will perform instrument calibration at the customer’s site. All materials required for testing and calibration will be provided by Thornton. 58 092 303 On-site 770MAX Instrument Calibration - uses 1875 Calibration Module. A Thornton service technician will perform instrument calibration at the customer’s site. All materials required for testing and calibration will be provided by Thornton. 58 092 304 On-Site Loop calibration for a 200CR, 2000, M300, 770MAX or 770PC with ONE Sensor ( 0.1 and 0.01 constant sensor only). Includes calibration report. 58 092 305 On-Site Ozone calibration for a 2000, M300 or 770MAX with ONE Sensor. Includes calibration report. 58 092 306 On-site System Suitability Testing for 5000TOC system − System Suitability test to meet USP <643> and EP 2.2.44 for the 5000 TOC system, performed at the customer’s site (Sucrose and Benzoquinone solutions, provided by Thornton). 58 092 307 On-site TOC Calibration for 5000TOC system − A Thornton service engineer will perform TOC calibration at 500ppb using Sucrose for the 5000TOC system at the customer’s site (Sucrose solution provided by Thornton). 58 092 308 On-site FULL calibration for 5000TOC system − A Thornton service engineer will perform a full blown calibration that includes TOC, Conductivity, Flow and Temperature at 500ppb using Sucrose solution provided by Thornton. 58 092 309 On-site System Suitability and Calibration for 550 and 5000TOC System − A Thornton service technician will perform SSCAL−01 at the customer’s site. All materials required for testing and calibration will be provided by Thornton. 58 082 310 On-site System Suitability and full system Calibration for 5000TOC system − A Thornton service technician will perform SST and a full system calibration (TOC, Conductivity, Flow and Temperature) at the customer’s site. All materials required for testing and calibration will be provided by Thornton. 58 082 330 On-Site Sensor calibration ( 0.1 and 0.01 constant sensor only). Includes calibration report. 58 082 331 On-Site Sensor calibration pH / ORP. Includes calibration report. For Service Information, please contact (800) 642-4418 or [email protected] METTLER TOLEDO US and Canada 85 Notes Just to Remember The following are trademarks of METTLER TOLEDO: UniCond®, 770MAX™, 5000TOC™, 550TOC®, M300™, UniCond®, and Smart Sensor™. The following are trademarks of their respective companies: Teflon® is a trademark of DuPont. Viton® and Kalrez® are trademarks of DuPont Dow Elastomers. HART® is a trademark of HART® Communication Foundation. PROFIBUS® is a trademark of PROFIBUS International. FOUNDATION™ fieldbus is a trademark of the Fieldbus Foundation™ Hastelloy® is a trademark of Haynes International, Inc. Monel is a trademark of Special Metals Corp. Noryl is a trademark of GE Advanced Materials, Plastics and Five Panel, LLC. Tri-Clamp is a trademark of Ladish Co. The Information contained within this catalog is believed to be accurate. Mettler-Toledo Thornton, Inc. is not responsible for typographical or technical errors. © 2011 Mettler-Toledo Thornton, Inc. All rights reserved. Notes 86 METTLER TOLEDO US and Canada Mettler-Toledo Thornton Regional Sales Managers Mettler-Toledo Thornton Representatives for the U.S., Canada and Puerto Rico Sales Manager East- US/Canada Dave Ferragamo Cell: 339 -223-8501 Email: [email protected] ACI Controls Inc. 295 Main Street, W. Seneca, N.Y. 14224 Tel: 716-675-9450, Fax: 716-675-1906 www.aci-controls.com Process Controls 6519 Ferguson Street, Indianapolis, IN 46220 Tel: 800-593-3569, Fax: 317-259-1332 www.processcontrolscorp.com Sales Manager West – US/Canada Doug Brees Cell: 949-246-9627 Email: [email protected] Applied Controls 10325 East 58th Street South, Tulsa, OK 74146-6504 Tel: 918-259-0020, Fax: 918-259-0019 www.appliedcontrolscorp.com Process Integration 395 Surrey Drive, Bonita, CA 91902 Tell: 951-303-4293 www.prointegrationinc.com Central Regional Sales Manager John Groetsch Cell: 630-730-6818 Email: [email protected] Controls West Inc 3045 North Norfolk Street, Mesa, AZ 85215 Tell: 480-894-5451, Fax: 4808946267 www.controlswest.com Rocky Mountain Process Company 10189 Grove Loop, Unit D Westminster, CO 80031 Tel: 303- 460-8331 Fax: 303-460-1390 www.rmprocom.com Intermountain Regional Sales Manager Steve Pierce Cell: 208-401-4139 E-mail: [email protected] Entech 1219 Winter Lane, Schwenksville, PA 19473 Tell: 610-287-0920, Fax: 800-863-2119 www.entechcompany.com Midatlantic Regional Sales Manager Scott Edgell Cell: 267- 250-8491 E-mail: [email protected] Escotech, Inc. 2005 Italia, San Juan, PR 00911 Tel: 787-728-0552, Fax: 787-726-6648 www.escotechinc.com Midwest Regional Sales Manager Scott Little Cell: 262-455-1619 Email: [email protected] FLW Southeast 4451 Canton Road, Marietta, GA 30066 Tel: 770-424-1731, Fax: 770-424-9733 www.flwse.com Northeast Regional Sales Manager Erin White Cell: 978-578-0159 E-mail: [email protected] Heartland Controls 19027 Jodi Road, Unit F Mokena, IL 60488 Tell: 708- 478-5210 www.heartland-controls.com Southwest Regional Sales Manager Chris Oglesby Cell: 713-806-4594 Email: [email protected] Jasper Engineering 700 Hamel Road, Medina, MN 55340 Tel: 952-938-6504, Fax: 952-935-7772 www.jaspereng.com Southeast Regional Sales Manager Larry Hale Cell: 912- 655-2010 E-mail: [email protected] Katz Kontrols 20924 Elenda Drive, Cupertino, CA 94015 Phone 408-725-8671, Fax 408-725-8678 www.katzkontrols.com West Coast Regional Sales Manager Joe Hewitt Cell: 425- 457-4934 E-mail: [email protected] Latech Equipment Inc 1950 South 900 West, Salt Lake City, UT 84104 Tel: 801-886-1145 Fax: 801-886-1170 www.latechequipment.com M-Tec Rise 12232 Industriplex Blvd, Suite 23 Baton Rouge, LA 70809 Tel: 800-735-5835, Fax: 225-673-2626 www.mtecrise.com Tech Quip Inc 11711 Playa Court, Houston, TX 77034 Tel: 281-484-4830 Fax: 281-484-5456 www.techquip.com TemPress Associates Inc 12042 Southeast Sunnyside Road, # 550 Clackamas, OR 97015 Tell: 503- 655-4453 Fax: 503-655-8147 www.tempressinc.com Thermo Cense Incorporated 533 Capital Drive,Lake Zurich, IL 60047 Tel: 847-949-8070 Fax: 847-949-8074 www.thermocense.com Rawson LP 2010 McAllister, Houston, TX 77092 Tel: 713-684-1400, Fax: 713-684-1409 www.rawsonlp.com Vanguard Controls Inc. 1 Gold Mine Road, Flanders, NJ 07836 Tel: 973-691-2246, Fax: 973-691-2247 www.vci-analytical.com Venture Technology Groups 23800 Industrial Park Drive Farmington Hills, MI 48335 Tel: 248-473-8450, Fax: 248-473-0813 www.venturegroups.com WOA Controls 11 Old Mill Road, White Salmon, WA 98672 Tel: 541-490-7519, Fax: 509-493-2238 WGS Equipment & Ctls 3060 Plaza Drive,Suite 110, Garnet Valley, PA 19061 Tel: 610-325-3800, Fax: 610-325-9504 www.wgsequipment.com Northeast Water Services 67 Green Street, Foxboro, MA 02035 Tel: 508-203-2440, Fax: 508-203-2401 www.ne-water.com Optimal Biotech Group 6 Afton Court, San Mateo, CA 94402 Tel: 650-376-3837 Fax: 866-941-6822 www.optimalbiotech.com Canada Steveco Sales Agencies Inc. 210 Parkview Crescent, Newmarket, ON L3Y 2C8 Tel: 403-252-8803, Fax: 905-895-0195 www.stevecosales.com (Ontario Only) Westech Industrial/Calgary 2830 Argentia Road, Unit #1, Mississauga, ON L5N 8G4 Tel: 905-890-5265, Fax: 905-890-6213 www.westech-ind.com (All provinces except Ontario) www.mt.com/thornton Your On-line Information Center Whether you need fast access to product information or you are interested in the latest application news, just enter our portal to get answers. Learn about the latest applications and product news to improve processes or reduce costs, and download the information you need. Your advantages: – Always up to date – Multilingual Visit our website for fast and competent information. www.mt.com/thornton Visit for more information Mettler-Toledo Thornton, Inc. 36 Middlesex Turnpike Bedford MA 01730 USA www.mtpro.com Mettler-Toledo Thornton Inc. 36 Middlesex Turnpike Bedford, MA 01730 USA Tel. +1-781-301-8600, Fax +1-781-301-8701 Subject to technical changes. © Mettler-Toledo Thornton Inc. 10/ 2011 Printed in USA. ML0133
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