ANCHORING TECHNOLOGY
Technical Product Information
and Product Range:
PEC-TA Cast-in channels
REFERENCES
Selection of successfully completed projects
Pedregal 24 Tower, Mexico City
America
Cast-in channels
Delgado Clinica, Peru
America
Cast-in channels
Convention Center, Abu Dhabi
Asia
Curtain wall brackets
World Trade Center, Doha
Asia
Curtain wall brackets
Huawei Hangzhou
Asia
Cast-in channels
Opple Lighting, Wujiang
Asia
Cast-in channels
Capital Culture Arts Center, Shandong
Asia
Cast-in channels
SIP Ecology building, Suzhou
Asia
Cast-in channels
Pudong Tangdong project, Shanghai
Asia
Cast-in channels
Office building, Melbourne
Australia
Cast-in channels
Financial Center, Dessau
Europe
Curtain wall brackets
Hugo Boss, Outlet City, Metzingen
Europe
Cast-in channels
Audi Logistic Center, Ingolstadt
Europe
Cast-in channels
Flood protection facility, Koblenz
Europe
Cast-in channels
Aldi, Supermarket, Berlin
Europe
Cast-in channels
Bertelsmann, Logistic Center, Düren
Europe
Cast-in channels
Volkswagen, Trainings Center, Freising
Europe
Cast-in channels
Dr. Oetker, Factory Building, Wittenburg
Europe
Cast-in channels
Motorway Bridge, Salzburg-München
Europe
Cast-in channels
Elbe Sluice, Wusterwitz
Europe
Cast-in channels
Coca Cola, Logistic Center, Halle and Mölln
Europe
Cast-in channels
Bosch, Building with Crane tracks, Bochum
Europe
Cast-in channels
Buckingham Gate, London
Europe
Cast-in channels
Bevis Marks, London
Europe
Cast-in channels
SIP Ecology, Suzhou Jiangsu Province, China, 2011
PEC Product: PEC-TA-49/30-350
Huawei Hangzhou project II, Hangzhou Zhejiang, China, 2011
PEC Product: PEC-TA-54/33-350
Shanghai Pudong Tangdong project, Shanghai, China, 2012
PEC Product: PEC-TA-54/33-250
Clinica Delgado, Peru, 2013, PEC Product: PEC-TA-40/22-300
Shandong Provincial
Capital Culture Arts Center,
Jinan Shandong Province, China, 2013
PEC Product: PEC-TA-52/34-350
Wujiang Opple Lighting Administration,
Suzhou Jiangsu Province, China, 2012
PEC Product: PEC-TA-54/33-350
For more information please visit www.pec-group.de
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ANCHORING TECHNOLOGY
German Engineering
PEC Fixing Systems
Highly sophisticated products for the
construction industry.
The PEC Group, as a German company,
offers high quality standards and specialized knowledge acquired by our management team as leaders of international
companies in the fixing and anchoring
industry. This in-depth know-how, along
with modern production facilities in China,
benefits customers in Europe, Asia, and
America allowing them to procure highend fixing solutions with proven products
at very affordable cost.
The production plant of the PEC Group is located in Suzhou Industrial Park, near Shanghai
inventory levels, as well as regular container shipments from China to Germany,
ensure a high level of product availability
for our customers world-wide.
The PEC sales team
European know-how
The PEC Group operates its own production
plant in the Suzhou Industrial Park, one
of the most advanced industrial estates
in China, only a few miles outside of
Shanghai. The location benefits from
excellent logistics, with full transportation
infrastructure and fast access to international seaports. A German management
team, together with experienced Chinese
employees, control production, procurement, quality, and administration. PEC
sales and customer service teams in
Germany and in China ensure smooth
order management.
Sales and distribution associates exclusively represent the PEC Group in select
countries around the world. The central
sales and distribution centre of the PEC
Group is located near the inland port of
Duisburg, Germany. Carefully controlled
The technical PEC offices in Europe and
China provide technical support and application assistance. New products and
solutions are regularly added, since our
technical teams are constantly working
on product development. Modern software programs for design and calculation assist our customers with optimized
product selection for their fixing applications.
No compromises concerning quality
A comprehensive quality management
system according to European standards
ensures optimal work results. Nothing is
left to chance; from supplier selection to
continuous internal and external process
audits, and on to the documentation of all
production steps.
The PEC production plant in China
is organized according to European
standards.
Production quality is constantly monitored. The in-house test lab is very
well equipped and includes a 100-tons
The stock of finish goods installed by the PEC
Group in Germany and China allows a high level
of availability and delivery flexibility
test machine, as well as experienced
technicians and engineers.
The required General European and
national Building Inspection Approvals
of the German construction industry
were obtained from the "Deutsches
Institut für Bautechnik in Berlin". All
official approvals are subject to the
required internal and external audits.
PEC has contracted a German independent testing institute for the
external audits. For more information
please visit www.pec-group.de.
For steel construction welded products,
the PEC Group has obtained a certification from the training and educational
institute for welding engineering in
Germany (SLV Germany).
For more information please visit www.pec-group.de
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ANCHORING TECHNOLOGY
German Engineering
Highly trained local employees and the German PEC management mutually
safeguard that the production plant in China delivers optimal results
A high-performance and reliable partner
The success of the PEC Group is grounded
in uncompromising quality standards as
well as market-driven prices. Our service
performance, product range and product
availability also contribute strongly to
customer satisfaction. The flexibility of
our entire team is exceptional. Individual
customer needs are fulfilled promptly and
accurately.
Our innovative product improvements are
proof of the close cooperation we seek
and have with our customers. Many of
our customers also welcome the opportunity to leverage the established purchasing
organization and extensive sourcing
network of the PEC Group in China for
their sourcing activities in the Asian
market.
The PEC product range
Anchoring technology
Facade systems
Framing systems
Customized product solutions
Dimensioning and design calculation
For PEC-TA Cast-in channels, the required
General European and National Building
Inspection Approvals of the German construction industry were obtained from the
Deutsches Institut für Bautechnik in Berlin.
The applicable approvals for the different
products are mentioned in the product
information pages.
The products with a national approval
must be calculated according to DIN 10451:2008-08. The design loads for the PECTA Cast-in channels are provided in this
brochure.
The design calculation for the products
with a European Technical Approval is
based on the standard CEN/TS 1992-4.
For the design calculation according to
CEN/TS 1992-4, PEC provides a software
program to optimize product selection.
In the national approval for PEC-TA is
given the design load, valid for all directions (except for shear load lengthwise to
the channel). Please contact our technical
offices in Germany or China for all detailed
requests regarding design calculations.
The appropriate contact persons for technical support can be found under the list
of contact persons
at the PEC Group
website.
Packaging units for short length in boxes
Packaging units for 6 Meter length in bundles
The characteristic loads according the
European Technical Approval
PEC-TA Cast-in channels
Packaging units
All PEC products are delivered in packaging
units for safe and comfortable handling
at the construction site.
These packaging units are also an advantage for our resellers. Please refer to our
price lists for details on our packaging
units.
For more information please visit www.pec-group.de
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ANCHORING TECHNOLOGY
PEC-TA Cast-in channels
PEC-TA Cast-in channels and Bolts
PEC Cast-in channels are ideally suited for quick, reliable and cost-efficient fixing of
different construction elements. The possibility to make simple and flexible adjustments
saves time and money. PEC Cast-in channels are approved by the German Institute for
Structural Engineering as a European Technical Approval (ETA) or a General Building
Inspection approval. Other PEC-TA Cast-in channels are under the development to apply
for a European Technical Approval. Please refer to the product catalog pages to find
which approvals apply to each Cast-in channel.
PEC Cast-in channels with rip-line
Fixing of bridge drainage
Special profiled foam filler protects the inside of the channel from concrete seeping
into the slot. The rip-line integrated in the filling allows the easy and complete removal
of the filling from the profile. The clean removal of the filling prevents polystyrene
residue at the construction site. The PEC rip-line system allows the full removal of the
filling, or only in parts of the profile, by means of sectioned rip-lines.
Fixing of curtain wall elements
PEC Cast-in channel anchoring profiles can be supplied in stainless steel or hot dip
galvanized. A comprehensive range of accessories offers ideal conditions for various
applications in the anchoring and installation technology.
Advantages PEC-TA Cast-in channels at a glance
Officially approved
Integrated rip-line for an easy and
clean removal of the filler
Hot rolled channels are recommended
for dynamic loads
No damage to concrete reinforcement
Applicable in concrete pressure and
tensile-stress zones
Corrosion resistant due to hot dip
galvanized or stainless steel construction
Preliminary planning reduces
construction time
Re-adjustable at any time
Time saving bolted connections rather
than field welding
Easy assembly without complicated tools
No drilling required, eliminating noise
and vibration
Efficient fixing for applications that
require multiple connection points
along a line
Comprehensive product range
Solid packaging as required on jobsites,
also suitable for resale
Consistent quality controlled
at plant environment
PEC-TA Cast-in channel 40/25 with rip-line
Quality control in Suzhou
For more information please visit www.pec-group.de
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ANCHORING TECHNOLOGY
PEC-TA Cast-in channels
Product range
PEC-TA-CE Cast-in channels with European Technical Approval
PEC-TA 28/15
PEC-TA 38/17
Profile
Cold rolled
Cold rolled
Anchor
Hot-dip galvanized
Stainless steel A4
Stainless steel A2
Material
1)
Bolts
Thread
Resistance of Cast-in channel 1)
Tension load
NRd,s [kN]
ΦNn [lbf]
Shear load
VRd,s [kN]
ΦVn [lbf]
Geometry
Effective anchorage
depth min.
hef,min [mm]
PEC-TA 40/25
Cold rolled
PEC-TA 49/30
Cold rolled
PEC-TA 54/33
Cold rolled
Bolt anchor
Bolt anchor
Bolt anchor
Bolt anchor
Bolt anchor
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
● = In stock
● = On request
28/15
M 8 ~ M 12
(5/16" ~ 1/2")
38/17
M 10 ~ M 16
(3/8" ~ 5/8")
40/22
M 10 ~ M 16
(3/8" ~ 5/8")
50/30
M 12 ~ M 20
(1/2" ~ 3/4")
50/30
M 12 ~ M 20
(1/2" ~ 3/4")
5.0
1500
5.0
1500
10.0
3000
10.0
3000
11.1
3400
11.1
3400
17.2
5200
17.2
5200
30.6
9300
30.6
9300
45
76
79
94
155
(3-1/8")
40
(1-1/2")
25
(1")
50
(2")
100
(4")
250
(10")
25
(1")
(3-11/16")
50
(2")
30
(1-1/4")
75
(3")
100
(4")
250
(10")
25
(1")
(6-1/8")
53,5
(2-1/8")
33
(1-5/16")
100
(4")
100
(4")
250
(10")
35
(1-3/8")
hef,min [in]
(1-3/4")
(3")
28
38
bch [mm]
(1-1/8")
(1-1/2")
bch [in]
15
17
Height of channel
hch [mm]
(9/16")
(11/16")
hch [in]
40
50
Min. edge distance
cmin [mm]
(1-1/2")
(2")
cmin [in]
50
100
Min. anchor spacing
smin [mm]
(2")
(4")
smin [in]
200
200
Max. anchor spacing
smax [mm]
(8")
(8")
smax [in]
2)
x [mm]
25
25
Overhang
(1")
(1")
xmin [in]
All official approvals can be viewed online at www.pec-group.de.
1)
The approved special bolts according to the application are given in the valid approvals
2)
The maximum spacing from end of channel to the next anchor is xmax = 1 - 3/8"
Width of channel
For more information please visit www.pec-group.de
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ANCHORING TECHNOLOGY
PEC-TA Cast-in channels
Product range
PEC-TA Cast-in channels
Profile
PEC-TA 40/22
Hot rolled
Welded
Anchor
-anchor
● = In stock
1)
Bolts
Thread
Resistance of Cast-in channel 1)
Tension load
NRd,s [kN]
ΦNn [lbf]
Shear load
VRd,s [kN]
ΦVn [lbf]
Geometry
Effective anchorage
depth min.
hef,min [mm]
PEC-TA 52/34
Hot rolled
PEC-TA 72/49
Cold rolled
Welded -anchor
Welded -anchor
Welded -anchor
●
●
●
●
●
●
●
●
●
●
●
●
Hot-dip galvanized
Stainless steel A4
Stainless steel A2
Material
PEC-TA 50/30
Hot rolled
● = In preparation
● = On demand
40/22
M 10 ~ M 16
(3/8" ~ 5/8")
50/30
M 12 ~ M 20
(1/2" ~ 3/4")
50/30
M 12 ~ M 20
(1/2" ~ 3/4")
72/49
M 20 ~ M 30
(3/4" ~ 1-1/4")
11.1
3400
11.1
3400
17.2
5200
17.2
5200
30.6
9300
30.6
9300
55.6
16900
55.6
16900
79
94
155
179
(6-1/8")
52
(2-1/16")
34
(1-5/16")
100
(4")
100
(4")
250
(10")
25
(1")
(7-1/16")
72
(2-13/16")
49
(1-15/16")
150
(6")
100
(4")
400
(16")
35
(1-3/8")
hef,min [in]
(3-1/8")
(3-11/16")
40
50
bch [mm]
(1-1/2")
(2")
bch [in]
22
30
Height of channel
hch [mm]
(7/8")
(1-1/4")
hch [in]
50
75
Min. edge distance
cmin [mm]
(2")
(3")
cmin [in]
100
100
Min. anchor spacing
smin [mm]
(4")
(4")
smin [in]
250
250
Max. anchor spacing
smax [mm]
(10")
(10")
smax [in]
2)
x [mm]
25
25
Overhang
(1")
(1")
xmin [in]
All official approvals can be viewed online at www.pec-group.de.
1)
The approved special bolts according to the application are given in the valid approvals
2)
The maximum spacing from end of channel to the next anchor is xmax = 1 - 3/8"
Width of channel
For more information please visit www.pec-group.de
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ANCHORING TECHNOLOGY
PEC-TA Cast-in channels
Technical information
PEC-TA Bolts
Type
Hammer head bolt
PEC-T Bolt 28/15
PEC-T Bolt 38/17
PEC-T Bolt 40/22
Hook head bolt
PEC-T Bolt 50/30
PEC-T Bolt 72/48
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
All bolts were delivered in one box
with nuts and washers. Nuts and
washers are packed in separate plastic
bags.
●
●
●
●
●
Hot-dip galvanized
Electro zinc plated steel
Stainless steel A4
4,6
Strength
8,8
Material
●
●
●
●
●
● = In stock
Diameter
Length
(mm)
(in)
M 8 (5/16") ~ M 12 (1/2")M 10 (3/8") ~ M 16 (5/8")M 10 (3/8") ~ M 16 (5/8")M 12 (1/2") ~ M 20 (3/4") M 20(3/4") ~ M 30 (1-1/4")
15 ~ 100
20 ~ 200
20 ~ 300
30 ~ 300
50 ~ 200
(9/16" ~ 4")
(3/4" ~ 8")
(3/4" ~ 12")
(1-1/4" ~ 12")
(2" ~ 8")
Steel strength for PEC-T Bolts
M 6 (1/4") M 8 (5/16")
4.6
8.8 4.6
8.8
Tinst [ft.lb]
2
2
6
6
3
3
8
8
Tinst [N.m]
ΦNn [lbf] 966 2600 1780 4735
ΦNn [kN] 4.3 11.6 7.9 21.1
ΦVn [lbf] 650 1446 1180 2633
6.4 5.3 11.7
ΦVn [kN] 2.9
2
6
6
16
ΦMn [lbf]
3
9
8
22
ΦMn [kN]
Bend- Shear Tension Tighten
Torque
ing
Mom. Load Load Mom.
Bolt diameter Ø
Strength class
Determining of required bolt length
f
Profile
Type
(mm)
(in)
28/15
cold
2.3
(1/16")
38/17
cold
3
(1/8")
40/25
cold
6
(1/4")
49/30
cold
7.5
(5/16")
54/33
cold
8
(5/16")
72/49
cold
10
(3/8")
40/22
hot
6
(1/4")
50/30
hot
8
(5/16")
52/34
hot
11.5
(7/16")
cold = Cold rolled
hot = Hot rolled
f = Height of the profile lip
l = Required bolt length
lk = Clamping thickness
M 10 (3/8")
4.6
8.8
10
11
13
15
2820 7510
12.5 33.4
1880 4172
8.4 18.6
12
32
16
43
M 12 (1/2")
4.6
8.8
18
18
25
25
4090 10920
18.2 48.6
2730 6070
12.1 27
21
56
28
75
Bolt
M 6 (1/4")
M 8 (5/16")
M 10 (3/8")
M 12 (1/2")
M 16 (5/8")
M 20 (3/4")
M 24 (1")
M 27 (1-1/8")
M 30 (1-1/4")
M 16 (5/8")
4.6
8.8
30
30
40
40
7620 20330
33.9 90.4
5080 11290
22.6 50.2
53
141
72
192
M 20 (3/4") M 24 (1") M 27 (1-1/8") M 30 (1-1/4")
4.6
8.8
4.6
8.8
4.6
8.8
4.6
8.8
89
89
148 148 221 221 280 280
120 120 200 200 300 300 380 380
11900 31730 17140 45710 22290 59376 27240 72571
52.9 141.1 76.3 203.3 99.1 264.1 121.1 322.8
7930 17630 11400 25400 14840 33020 18120 40358
35.3 78.4 50.7 113
66 146.9 80.6 179.5
103 276 179 477 265 707 358 955
140 374 242 647 360 959 486 1295
m+s+u
(mm)
(in)
8,8
(3/8")
11.3
(7/16")
13.9
(9/16")
17.3
(11/16")
21.8
(7/8")
27.0
(1 1/16")
32.5
(1 1/4")
36.5
(1 7/16")
40
(1 9/16")
m = Height of the nut (ISO 4032)
s = Thickness of the washer
u = Length of bolt protruding
(Thickness of the attachment part)
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ANCHORING TECHNOLOGY
PEC-TA Cast-in channels
Technical information
Calculation principle for fixing Curtain Wall
Typical installation on the floor with front face and top slab
Example for calculaon
c1,1
N
h
Q
Given:
N
N= 1798
Q= 1348
h= 11.91
c1,1= 7.87
Q
Top
[lbf]
[lbf]
[in]
[in]
h
Q
Front face
PEC product recommendation
PEC Cast-in channel
PEC Bolt
Proof
PEC-TA Cast-in channel
Single proof steel
N Q
c1,2
N
c1,1
PEC TA 50/30-HDG-PKF-300
PEC-T Bolt 50/30 M16*75 HDG 8.8 with nut and washer
NE,s=
NR,s=
βN,s=NE,s / NR,s=
2196
3871
56.7%
[lbf]
[lbf]
≤ 1.0
VE,s=
VR,s=
βV,s=VE,s/VR,s=
1647
3871
42.6%
[lbf]
[lbf]
≤ 1.0
NE,c=
NR,c=
βN,c=NE,c / NR,c=
2196
3979
55.2%
[lbf]
[lbf]
≤ 1.0
VE,c=
VR,c=
βV,c=VE,c / VR,c=
1647
2405
68.5%
[lbf]
[lbf]
≤ 1.0
Single proof concrete without particular bars1)
Single proof concrete with particular bars1)
NE,c,re=
–
[lbf]
–
[lbf]
NR,c,re=
–
≤ 1.0
βN,c,re=NE,c,re / NR,c,re=
Combined proof without particular bars
Combined proof steel
N,s
2
+
2
V,s =
50.3% < 1.0
N,c
+
V,c
1.5
=
97.7% < 1.0
1
1
0.8
0.8
0.8
0.6
N
0.4
0
0.4
0
0
0.2 0.4 0.6 0.8
1
Combined proof T bolt
0.4
0.2
0
0.2
0.4
0.6
0.8
0
1
0
v
v
PEC-T Bolt
Single proof T bolt
NE,sc=
NR,sc=
βN,sc=NE,sc / NR,sc=
1798
13212
13.6%
[lbf]
[lbf]
≤ 1.0
VE,sc=
VR,sc=
βV,s=VE,sc / VR,sc=
1348
9495
14.2%
[lbf]
[lbf]
≤ 1.0
βN,sc2+βV,sc2=
3.87%
≤ 1.0
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0.4
0.6
0.8
1
0.2 0.4 0.6 0.8
1
1
0.8
0.6
N
0.4
0.2
0
0
v
For more information please visit www.pec-group.de
I
0.2
v
In special cases, such as too small edge distance or additional required reinforcement bar,
we will offer individual solutions and calculations on your request.
PEC Group USA
< 1.0
0.6
N
0.2
0.2
1)
1
1
N,c,re + V,c,re =
1
0.6
N
1.5
VE,c,re=
–
[lbf]
VR,c,re=
–
[lbf]
βV,c,re=VE,c,re / VR,c,re=
–
≤ 1.0
Combined proof with particular bars
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ANCHORING TECHNOLOGY
PEC-TA Cast-in channels
Installation instruction
Installation Instruction of PEC Cast-in Channels
Simple, secure and cost effective
PEC Cast-in channels are ideally suited for quick, reliable and
cost-effective fixing of different construction elements. Use of
PEC Cast-in channels in preliminary planning reduces construction
time and saves money, since connections are bolted, not welded
or drilled.
PEC Cast-in channels are easily and promptly assembled without
complicated tools or special training. Built-in adjustability allows
connections to correct construction tolerances, without noise,
dust, vibration, or fire hazard, since no welding or drilling are
required.
1.
After marking the approximate position needed for
connections, PEC channels are easily nailed to the formwork
before pouring concrete.
When the formwork is removed, the rip line integrated in
the filling allows the easy and complete removal of the filling
from the profile. The clean removal of the filling prevents
polystyrene residue at the construction site.
2.
The notch on the bottom of PEC T-bolt should be parallel to
the channel in length direction while the PEC T-bolt is
inserted into the channel slot.
3.
PEC T-bolt is correctly installed only when the notch on the
bottom of the bolt is at 90º to the channel slot.
4.
PEC T-bolt can be adjusted quickly in any position in
PEC Cast-in channels. T-bolts should not be installed
outside of the outer-most anchors.
5.
Nuts are simply tightened with a wrench on PEC T-bolts to
secure building components to the structure. If torque
values are indicated, a torque wrench should be used.
For more information please visit www.pec-group.de
PEC Group USA
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Architectural Products Consulting + Sales LLC
10
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[email protected]
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Phone: +1 (210) 862-6431
ANCHORING TECHNOLOGY
PEC Curtain Wall
PEC Curtain Wall
Curtain wall anchoring for modern buildings with glass and aluminum facades can be
a real challenge when using standardized fixing products. PEC Cast-in channels allow
flexible fixing options, combined with custom PEC anchoring elements.
PEC anchor brackets are not standard solutions. They are customized according to
our customers’ drawings and specifications. The PEC Group has specialized in hot-dip
galvanized anchor brackets made from high-performance steel casting alloys. Highprecision casting processes are applied to produce all components.
The supervision of the casting processes as well as the finished products are implemented according to international standards. Following the AQL procedure, individual
quality control measures are observed, performed and documented for each product.
Standard tests and inspections include the measuring of the part, as well as metallographic structure testing, spectral analyses, ultrasonic inspections and x-ray tests,
tensile testing, notched-bar impact bending tests, and hardness testing. Some of these
tests and inspections are conducted by external, officially approved institutes.
PEC Group Germany PEC-TA-52/34-350mm
PEC-T Bolt 50/30 M16*60mm
Advantages of PEC Cast-in channels
when fixing curtain wall facades
Flexible installation of the facade
elements – 3 dimension adjustment
Easy assembly without
complicated tools
No drilling or welding required on-site
No fire hazards or damage to installed
curtain wall from welding
No damage to post-tensioned slabs
from drilling
Possibility to later disassemble
the facade elements
Faster assembly on site
Reduced crane idle times during
assembly at construction site
For more information please visit www.pec-group.de
PEC Group USA
I
Architectural Products Consulting + Sales LLC
11
I
[email protected]
I
Phone: +1 (210) 862-6431
www.pec-group.de
PEC Group Germany
PEC Group China
PEC Group USA
Obere Kaiserswerther Straße 36
47249 Duisburg / Germany
Unit 3, No. 50 Weihe Road
Suzhou Industrial Park
215121 Suzhou / P. R. China
Architectural Products Consulting + Sales LLC
P.O. Box 591368
San Antonio, TX 78259 / USA
Phone: +49 (203) 45 65 99 0
Fax:
+49 (203) 45 65 99 25
Phone: +86 (512) 62 75 90 36
Fax:
+86 (512) 62 75 90 37
Phone: +1 (210) 862 6431
www.apcs-sales.com
[email protected]
[email protected]
[email protected]