ANCHORING TECHNOLOGY Technical Product Information and Product Range: PEC-TA Cast-in channels REFERENCES Selection of successfully completed projects Pedregal 24 Tower, Mexico City America Cast-in channels Delgado Clinica, Peru America Cast-in channels Convention Center, Abu Dhabi Asia Curtain wall brackets World Trade Center, Doha Asia Curtain wall brackets Huawei Hangzhou Asia Cast-in channels Opple Lighting, Wujiang Asia Cast-in channels Capital Culture Arts Center, Shandong Asia Cast-in channels SIP Ecology building, Suzhou Asia Cast-in channels Pudong Tangdong project, Shanghai Asia Cast-in channels Office building, Melbourne Australia Cast-in channels Financial Center, Dessau Europe Curtain wall brackets Hugo Boss, Outlet City, Metzingen Europe Cast-in channels Audi Logistic Center, Ingolstadt Europe Cast-in channels Flood protection facility, Koblenz Europe Cast-in channels Aldi, Supermarket, Berlin Europe Cast-in channels Bertelsmann, Logistic Center, Düren Europe Cast-in channels Volkswagen, Trainings Center, Freising Europe Cast-in channels Dr. Oetker, Factory Building, Wittenburg Europe Cast-in channels Motorway Bridge, Salzburg-München Europe Cast-in channels Elbe Sluice, Wusterwitz Europe Cast-in channels Coca Cola, Logistic Center, Halle and Mölln Europe Cast-in channels Bosch, Building with Crane tracks, Bochum Europe Cast-in channels Buckingham Gate, London Europe Cast-in channels Bevis Marks, London Europe Cast-in channels SIP Ecology, Suzhou Jiangsu Province, China, 2011 PEC Product: PEC-TA-49/30-350 Huawei Hangzhou project II, Hangzhou Zhejiang, China, 2011 PEC Product: PEC-TA-54/33-350 Shanghai Pudong Tangdong project, Shanghai, China, 2012 PEC Product: PEC-TA-54/33-250 Clinica Delgado, Peru, 2013, PEC Product: PEC-TA-40/22-300 Shandong Provincial Capital Culture Arts Center, Jinan Shandong Province, China, 2013 PEC Product: PEC-TA-52/34-350 Wujiang Opple Lighting Administration, Suzhou Jiangsu Province, China, 2012 PEC Product: PEC-TA-54/33-350 For more information please visit www.pec-group.de PEC Group USA I Architectural Products Consulting + Sales LLC 2 I [email protected] I Phone: +1 (210) 862-6431 ANCHORING TECHNOLOGY German Engineering PEC Fixing Systems Highly sophisticated products for the construction industry. The PEC Group, as a German company, offers high quality standards and specialized knowledge acquired by our management team as leaders of international companies in the fixing and anchoring industry. This in-depth know-how, along with modern production facilities in China, benefits customers in Europe, Asia, and America allowing them to procure highend fixing solutions with proven products at very affordable cost. The production plant of the PEC Group is located in Suzhou Industrial Park, near Shanghai inventory levels, as well as regular container shipments from China to Germany, ensure a high level of product availability for our customers world-wide. The PEC sales team European know-how The PEC Group operates its own production plant in the Suzhou Industrial Park, one of the most advanced industrial estates in China, only a few miles outside of Shanghai. The location benefits from excellent logistics, with full transportation infrastructure and fast access to international seaports. A German management team, together with experienced Chinese employees, control production, procurement, quality, and administration. PEC sales and customer service teams in Germany and in China ensure smooth order management. Sales and distribution associates exclusively represent the PEC Group in select countries around the world. The central sales and distribution centre of the PEC Group is located near the inland port of Duisburg, Germany. Carefully controlled The technical PEC offices in Europe and China provide technical support and application assistance. New products and solutions are regularly added, since our technical teams are constantly working on product development. Modern software programs for design and calculation assist our customers with optimized product selection for their fixing applications. No compromises concerning quality A comprehensive quality management system according to European standards ensures optimal work results. Nothing is left to chance; from supplier selection to continuous internal and external process audits, and on to the documentation of all production steps. The PEC production plant in China is organized according to European standards. Production quality is constantly monitored. The in-house test lab is very well equipped and includes a 100-tons The stock of finish goods installed by the PEC Group in Germany and China allows a high level of availability and delivery flexibility test machine, as well as experienced technicians and engineers. The required General European and national Building Inspection Approvals of the German construction industry were obtained from the "Deutsches Institut für Bautechnik in Berlin". All official approvals are subject to the required internal and external audits. PEC has contracted a German independent testing institute for the external audits. For more information please visit www.pec-group.de. For steel construction welded products, the PEC Group has obtained a certification from the training and educational institute for welding engineering in Germany (SLV Germany). For more information please visit www.pec-group.de PEC Group USA I Architectural Products Consulting + Sales LLC 3 I [email protected] I Phone: +1 (210) 862-6431 ANCHORING TECHNOLOGY German Engineering Highly trained local employees and the German PEC management mutually safeguard that the production plant in China delivers optimal results A high-performance and reliable partner The success of the PEC Group is grounded in uncompromising quality standards as well as market-driven prices. Our service performance, product range and product availability also contribute strongly to customer satisfaction. The flexibility of our entire team is exceptional. Individual customer needs are fulfilled promptly and accurately. Our innovative product improvements are proof of the close cooperation we seek and have with our customers. Many of our customers also welcome the opportunity to leverage the established purchasing organization and extensive sourcing network of the PEC Group in China for their sourcing activities in the Asian market. The PEC product range Anchoring technology Facade systems Framing systems Customized product solutions Dimensioning and design calculation For PEC-TA Cast-in channels, the required General European and National Building Inspection Approvals of the German construction industry were obtained from the Deutsches Institut für Bautechnik in Berlin. The applicable approvals for the different products are mentioned in the product information pages. The products with a national approval must be calculated according to DIN 10451:2008-08. The design loads for the PECTA Cast-in channels are provided in this brochure. The design calculation for the products with a European Technical Approval is based on the standard CEN/TS 1992-4. For the design calculation according to CEN/TS 1992-4, PEC provides a software program to optimize product selection. In the national approval for PEC-TA is given the design load, valid for all directions (except for shear load lengthwise to the channel). Please contact our technical offices in Germany or China for all detailed requests regarding design calculations. The appropriate contact persons for technical support can be found under the list of contact persons at the PEC Group website. Packaging units for short length in boxes Packaging units for 6 Meter length in bundles The characteristic loads according the European Technical Approval PEC-TA Cast-in channels Packaging units All PEC products are delivered in packaging units for safe and comfortable handling at the construction site. These packaging units are also an advantage for our resellers. Please refer to our price lists for details on our packaging units. For more information please visit www.pec-group.de PEC Group USA I Architectural Products Consulting + Sales LLC 4 I [email protected] I Phone: +1 (210) 862-6431 ANCHORING TECHNOLOGY PEC-TA Cast-in channels PEC-TA Cast-in channels and Bolts PEC Cast-in channels are ideally suited for quick, reliable and cost-efficient fixing of different construction elements. The possibility to make simple and flexible adjustments saves time and money. PEC Cast-in channels are approved by the German Institute for Structural Engineering as a European Technical Approval (ETA) or a General Building Inspection approval. Other PEC-TA Cast-in channels are under the development to apply for a European Technical Approval. Please refer to the product catalog pages to find which approvals apply to each Cast-in channel. PEC Cast-in channels with rip-line Fixing of bridge drainage Special profiled foam filler protects the inside of the channel from concrete seeping into the slot. The rip-line integrated in the filling allows the easy and complete removal of the filling from the profile. The clean removal of the filling prevents polystyrene residue at the construction site. The PEC rip-line system allows the full removal of the filling, or only in parts of the profile, by means of sectioned rip-lines. Fixing of curtain wall elements PEC Cast-in channel anchoring profiles can be supplied in stainless steel or hot dip galvanized. A comprehensive range of accessories offers ideal conditions for various applications in the anchoring and installation technology. Advantages PEC-TA Cast-in channels at a glance Officially approved Integrated rip-line for an easy and clean removal of the filler Hot rolled channels are recommended for dynamic loads No damage to concrete reinforcement Applicable in concrete pressure and tensile-stress zones Corrosion resistant due to hot dip galvanized or stainless steel construction Preliminary planning reduces construction time Re-adjustable at any time Time saving bolted connections rather than field welding Easy assembly without complicated tools No drilling required, eliminating noise and vibration Efficient fixing for applications that require multiple connection points along a line Comprehensive product range Solid packaging as required on jobsites, also suitable for resale Consistent quality controlled at plant environment PEC-TA Cast-in channel 40/25 with rip-line Quality control in Suzhou For more information please visit www.pec-group.de PEC Group USA I Architectural Products Consulting + Sales LLC 5 I [email protected] I Phone: +1 (210) 862-6431 ANCHORING TECHNOLOGY PEC-TA Cast-in channels Product range PEC-TA-CE Cast-in channels with European Technical Approval PEC-TA 28/15 PEC-TA 38/17 Profile Cold rolled Cold rolled Anchor Hot-dip galvanized Stainless steel A4 Stainless steel A2 Material 1) Bolts Thread Resistance of Cast-in channel 1) Tension load NRd,s [kN] ΦNn [lbf] Shear load VRd,s [kN] ΦVn [lbf] Geometry Effective anchorage depth min. hef,min [mm] PEC-TA 40/25 Cold rolled PEC-TA 49/30 Cold rolled PEC-TA 54/33 Cold rolled Bolt anchor Bolt anchor Bolt anchor Bolt anchor Bolt anchor ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● = In stock ● = On request 28/15 M 8 ~ M 12 (5/16" ~ 1/2") 38/17 M 10 ~ M 16 (3/8" ~ 5/8") 40/22 M 10 ~ M 16 (3/8" ~ 5/8") 50/30 M 12 ~ M 20 (1/2" ~ 3/4") 50/30 M 12 ~ M 20 (1/2" ~ 3/4") 5.0 1500 5.0 1500 10.0 3000 10.0 3000 11.1 3400 11.1 3400 17.2 5200 17.2 5200 30.6 9300 30.6 9300 45 76 79 94 155 (3-1/8") 40 (1-1/2") 25 (1") 50 (2") 100 (4") 250 (10") 25 (1") (3-11/16") 50 (2") 30 (1-1/4") 75 (3") 100 (4") 250 (10") 25 (1") (6-1/8") 53,5 (2-1/8") 33 (1-5/16") 100 (4") 100 (4") 250 (10") 35 (1-3/8") hef,min [in] (1-3/4") (3") 28 38 bch [mm] (1-1/8") (1-1/2") bch [in] 15 17 Height of channel hch [mm] (9/16") (11/16") hch [in] 40 50 Min. edge distance cmin [mm] (1-1/2") (2") cmin [in] 50 100 Min. anchor spacing smin [mm] (2") (4") smin [in] 200 200 Max. anchor spacing smax [mm] (8") (8") smax [in] 2) x [mm] 25 25 Overhang (1") (1") xmin [in] All official approvals can be viewed online at www.pec-group.de. 1) The approved special bolts according to the application are given in the valid approvals 2) The maximum spacing from end of channel to the next anchor is xmax = 1 - 3/8" Width of channel For more information please visit www.pec-group.de PEC Group USA I Architectural Products Consulting + Sales LLC 6 I [email protected] I Phone: +1 (210) 862-6431 ANCHORING TECHNOLOGY PEC-TA Cast-in channels Product range PEC-TA Cast-in channels Profile PEC-TA 40/22 Hot rolled Welded Anchor -anchor ● = In stock 1) Bolts Thread Resistance of Cast-in channel 1) Tension load NRd,s [kN] ΦNn [lbf] Shear load VRd,s [kN] ΦVn [lbf] Geometry Effective anchorage depth min. hef,min [mm] PEC-TA 52/34 Hot rolled PEC-TA 72/49 Cold rolled Welded -anchor Welded -anchor Welded -anchor ● ● ● ● ● ● ● ● ● ● ● ● Hot-dip galvanized Stainless steel A4 Stainless steel A2 Material PEC-TA 50/30 Hot rolled ● = In preparation ● = On demand 40/22 M 10 ~ M 16 (3/8" ~ 5/8") 50/30 M 12 ~ M 20 (1/2" ~ 3/4") 50/30 M 12 ~ M 20 (1/2" ~ 3/4") 72/49 M 20 ~ M 30 (3/4" ~ 1-1/4") 11.1 3400 11.1 3400 17.2 5200 17.2 5200 30.6 9300 30.6 9300 55.6 16900 55.6 16900 79 94 155 179 (6-1/8") 52 (2-1/16") 34 (1-5/16") 100 (4") 100 (4") 250 (10") 25 (1") (7-1/16") 72 (2-13/16") 49 (1-15/16") 150 (6") 100 (4") 400 (16") 35 (1-3/8") hef,min [in] (3-1/8") (3-11/16") 40 50 bch [mm] (1-1/2") (2") bch [in] 22 30 Height of channel hch [mm] (7/8") (1-1/4") hch [in] 50 75 Min. edge distance cmin [mm] (2") (3") cmin [in] 100 100 Min. anchor spacing smin [mm] (4") (4") smin [in] 250 250 Max. anchor spacing smax [mm] (10") (10") smax [in] 2) x [mm] 25 25 Overhang (1") (1") xmin [in] All official approvals can be viewed online at www.pec-group.de. 1) The approved special bolts according to the application are given in the valid approvals 2) The maximum spacing from end of channel to the next anchor is xmax = 1 - 3/8" Width of channel For more information please visit www.pec-group.de PEC Group USA I Architectural Products Consulting + Sales LLC 7 I [email protected] I Phone: +1 (210) 862-6431 ANCHORING TECHNOLOGY PEC-TA Cast-in channels Technical information PEC-TA Bolts Type Hammer head bolt PEC-T Bolt 28/15 PEC-T Bolt 38/17 PEC-T Bolt 40/22 Hook head bolt PEC-T Bolt 50/30 PEC-T Bolt 72/48 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● All bolts were delivered in one box with nuts and washers. Nuts and washers are packed in separate plastic bags. ● ● ● ● ● Hot-dip galvanized Electro zinc plated steel Stainless steel A4 4,6 Strength 8,8 Material ● ● ● ● ● ● = In stock Diameter Length (mm) (in) M 8 (5/16") ~ M 12 (1/2")M 10 (3/8") ~ M 16 (5/8")M 10 (3/8") ~ M 16 (5/8")M 12 (1/2") ~ M 20 (3/4") M 20(3/4") ~ M 30 (1-1/4") 15 ~ 100 20 ~ 200 20 ~ 300 30 ~ 300 50 ~ 200 (9/16" ~ 4") (3/4" ~ 8") (3/4" ~ 12") (1-1/4" ~ 12") (2" ~ 8") Steel strength for PEC-T Bolts M 6 (1/4") M 8 (5/16") 4.6 8.8 4.6 8.8 Tinst [ft.lb] 2 2 6 6 3 3 8 8 Tinst [N.m] ΦNn [lbf] 966 2600 1780 4735 ΦNn [kN] 4.3 11.6 7.9 21.1 ΦVn [lbf] 650 1446 1180 2633 6.4 5.3 11.7 ΦVn [kN] 2.9 2 6 6 16 ΦMn [lbf] 3 9 8 22 ΦMn [kN] Bend- Shear Tension Tighten Torque ing Mom. Load Load Mom. Bolt diameter Ø Strength class Determining of required bolt length f Profile Type (mm) (in) 28/15 cold 2.3 (1/16") 38/17 cold 3 (1/8") 40/25 cold 6 (1/4") 49/30 cold 7.5 (5/16") 54/33 cold 8 (5/16") 72/49 cold 10 (3/8") 40/22 hot 6 (1/4") 50/30 hot 8 (5/16") 52/34 hot 11.5 (7/16") cold = Cold rolled hot = Hot rolled f = Height of the profile lip l = Required bolt length lk = Clamping thickness M 10 (3/8") 4.6 8.8 10 11 13 15 2820 7510 12.5 33.4 1880 4172 8.4 18.6 12 32 16 43 M 12 (1/2") 4.6 8.8 18 18 25 25 4090 10920 18.2 48.6 2730 6070 12.1 27 21 56 28 75 Bolt M 6 (1/4") M 8 (5/16") M 10 (3/8") M 12 (1/2") M 16 (5/8") M 20 (3/4") M 24 (1") M 27 (1-1/8") M 30 (1-1/4") M 16 (5/8") 4.6 8.8 30 30 40 40 7620 20330 33.9 90.4 5080 11290 22.6 50.2 53 141 72 192 M 20 (3/4") M 24 (1") M 27 (1-1/8") M 30 (1-1/4") 4.6 8.8 4.6 8.8 4.6 8.8 4.6 8.8 89 89 148 148 221 221 280 280 120 120 200 200 300 300 380 380 11900 31730 17140 45710 22290 59376 27240 72571 52.9 141.1 76.3 203.3 99.1 264.1 121.1 322.8 7930 17630 11400 25400 14840 33020 18120 40358 35.3 78.4 50.7 113 66 146.9 80.6 179.5 103 276 179 477 265 707 358 955 140 374 242 647 360 959 486 1295 m+s+u (mm) (in) 8,8 (3/8") 11.3 (7/16") 13.9 (9/16") 17.3 (11/16") 21.8 (7/8") 27.0 (1 1/16") 32.5 (1 1/4") 36.5 (1 7/16") 40 (1 9/16") m = Height of the nut (ISO 4032) s = Thickness of the washer u = Length of bolt protruding (Thickness of the attachment part) For more information please visit www.pec-group.de PEC Group USA I Architectural Products Consulting + Sales LLC 8 I [email protected] I Phone: +1 (210) 862-6431 ANCHORING TECHNOLOGY PEC-TA Cast-in channels Technical information Calculation principle for fixing Curtain Wall Typical installation on the floor with front face and top slab Example for calculaon c1,1 N h Q Given: N N= 1798 Q= 1348 h= 11.91 c1,1= 7.87 Q Top [lbf] [lbf] [in] [in] h Q Front face PEC product recommendation PEC Cast-in channel PEC Bolt Proof PEC-TA Cast-in channel Single proof steel N Q c1,2 N c1,1 PEC TA 50/30-HDG-PKF-300 PEC-T Bolt 50/30 M16*75 HDG 8.8 with nut and washer NE,s= NR,s= βN,s=NE,s / NR,s= 2196 3871 56.7% [lbf] [lbf] ≤ 1.0 VE,s= VR,s= βV,s=VE,s/VR,s= 1647 3871 42.6% [lbf] [lbf] ≤ 1.0 NE,c= NR,c= βN,c=NE,c / NR,c= 2196 3979 55.2% [lbf] [lbf] ≤ 1.0 VE,c= VR,c= βV,c=VE,c / VR,c= 1647 2405 68.5% [lbf] [lbf] ≤ 1.0 Single proof concrete without particular bars1) Single proof concrete with particular bars1) NE,c,re= – [lbf] – [lbf] NR,c,re= – ≤ 1.0 βN,c,re=NE,c,re / NR,c,re= Combined proof without particular bars Combined proof steel N,s 2 + 2 V,s = 50.3% < 1.0 N,c + V,c 1.5 = 97.7% < 1.0 1 1 0.8 0.8 0.8 0.6 N 0.4 0 0.4 0 0 0.2 0.4 0.6 0.8 1 Combined proof T bolt 0.4 0.2 0 0.2 0.4 0.6 0.8 0 1 0 v v PEC-T Bolt Single proof T bolt NE,sc= NR,sc= βN,sc=NE,sc / NR,sc= 1798 13212 13.6% [lbf] [lbf] ≤ 1.0 VE,sc= VR,sc= βV,s=VE,sc / VR,sc= 1348 9495 14.2% [lbf] [lbf] ≤ 1.0 βN,sc2+βV,sc2= 3.87% ≤ 1.0 Architectural Products Consulting + Sales LLC 0.4 0.6 0.8 1 0.2 0.4 0.6 0.8 1 1 0.8 0.6 N 0.4 0.2 0 0 v For more information please visit www.pec-group.de I 0.2 v In special cases, such as too small edge distance or additional required reinforcement bar, we will offer individual solutions and calculations on your request. PEC Group USA < 1.0 0.6 N 0.2 0.2 1) 1 1 N,c,re + V,c,re = 1 0.6 N 1.5 VE,c,re= – [lbf] VR,c,re= – [lbf] βV,c,re=VE,c,re / VR,c,re= – ≤ 1.0 Combined proof with particular bars 9 I [email protected] I Phone: +1 (210) 862-6431 ANCHORING TECHNOLOGY PEC-TA Cast-in channels Installation instruction Installation Instruction of PEC Cast-in Channels Simple, secure and cost effective PEC Cast-in channels are ideally suited for quick, reliable and cost-effective fixing of different construction elements. Use of PEC Cast-in channels in preliminary planning reduces construction time and saves money, since connections are bolted, not welded or drilled. PEC Cast-in channels are easily and promptly assembled without complicated tools or special training. Built-in adjustability allows connections to correct construction tolerances, without noise, dust, vibration, or fire hazard, since no welding or drilling are required. 1. After marking the approximate position needed for connections, PEC channels are easily nailed to the formwork before pouring concrete. When the formwork is removed, the rip line integrated in the filling allows the easy and complete removal of the filling from the profile. The clean removal of the filling prevents polystyrene residue at the construction site. 2. The notch on the bottom of PEC T-bolt should be parallel to the channel in length direction while the PEC T-bolt is inserted into the channel slot. 3. PEC T-bolt is correctly installed only when the notch on the bottom of the bolt is at 90º to the channel slot. 4. PEC T-bolt can be adjusted quickly in any position in PEC Cast-in channels. T-bolts should not be installed outside of the outer-most anchors. 5. Nuts are simply tightened with a wrench on PEC T-bolts to secure building components to the structure. If torque values are indicated, a torque wrench should be used. For more information please visit www.pec-group.de PEC Group USA I Architectural Products Consulting + Sales LLC 10 I [email protected] I Phone: +1 (210) 862-6431 ANCHORING TECHNOLOGY PEC Curtain Wall PEC Curtain Wall Curtain wall anchoring for modern buildings with glass and aluminum facades can be a real challenge when using standardized fixing products. PEC Cast-in channels allow flexible fixing options, combined with custom PEC anchoring elements. PEC anchor brackets are not standard solutions. They are customized according to our customers’ drawings and specifications. The PEC Group has specialized in hot-dip galvanized anchor brackets made from high-performance steel casting alloys. Highprecision casting processes are applied to produce all components. The supervision of the casting processes as well as the finished products are implemented according to international standards. Following the AQL procedure, individual quality control measures are observed, performed and documented for each product. Standard tests and inspections include the measuring of the part, as well as metallographic structure testing, spectral analyses, ultrasonic inspections and x-ray tests, tensile testing, notched-bar impact bending tests, and hardness testing. Some of these tests and inspections are conducted by external, officially approved institutes. PEC Group Germany PEC-TA-52/34-350mm PEC-T Bolt 50/30 M16*60mm Advantages of PEC Cast-in channels when fixing curtain wall facades Flexible installation of the facade elements – 3 dimension adjustment Easy assembly without complicated tools No drilling or welding required on-site No fire hazards or damage to installed curtain wall from welding No damage to post-tensioned slabs from drilling Possibility to later disassemble the facade elements Faster assembly on site Reduced crane idle times during assembly at construction site For more information please visit www.pec-group.de PEC Group USA I Architectural Products Consulting + Sales LLC 11 I [email protected] I Phone: +1 (210) 862-6431 www.pec-group.de PEC Group Germany PEC Group China PEC Group USA Obere Kaiserswerther Straße 36 47249 Duisburg / Germany Unit 3, No. 50 Weihe Road Suzhou Industrial Park 215121 Suzhou / P. R. China Architectural Products Consulting + Sales LLC P.O. Box 591368 San Antonio, TX 78259 / USA Phone: +49 (203) 45 65 99 0 Fax: +49 (203) 45 65 99 25 Phone: +86 (512) 62 75 90 36 Fax: +86 (512) 62 75 90 37 Phone: +1 (210) 862 6431 www.apcs-sales.com [email protected] [email protected] [email protected]
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