Energieffektivitet - Genom Komponentval,
Systemkonstruktion och Hybridlösningar
Peter Hellborgh
Senior Sales Advisor
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28-04-2015 | Peter Hellborgh | © Bosch Rexroth AG 2014. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well
as in the event of applications for industrial property rights.
Energieffektivitet - Genom Komponentval, Systemkonstruktion och
Hybridlösningar
Welcome to Bosch Rexroth
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28-04-2015 | Peter Hellborgh | © Bosch Rexroth AG 2014. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well
as in the event of applications for industrial property rights.
Energieffektivitet - Genom Komponentval, Systemkonstruktion och
Hybridlösningar
To lead
Energy Efficiency
 Maximum productivity
 Lower energy consumption
 Tier 4 final
Machine Safety
 Comply with laws and standards
 Higher productivity
 Increase working ergonomics
Connectivity
 Industry 4.0/Connected Industry
 Connected to diesel motor controls
 Condition monitoring
We find new ways
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28-04-2015 | Peter Hellborgh | © Bosch Rexroth AG 2014. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well
as in the event of applications for industrial property rights.
Energieffektivitet - Genom Komponentval, Systemkonstruktion och
Hybridlösningar
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28-04-2015 | Peter Hellborgh | © Bosch Rexroth AG 2014. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well
as in the event of applications for industrial property rights.
Hannover
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28-04-2015 | Department | © Bosch Rexroth AG 2014. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in
the event of applications for industrial property rights.
Energieffektivitet - Genom Komponentval, Systemkonstruktion och
Hybridlösningar
Rexroth 4EE
Energy
system design
Systemic overall
view, design,
simulation,
consulting
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Efficient
components
Products and
systems with
optimized
efficiency
Energy
recovery
Recovery and
storage of excess
energy
Energy
on demand
Energy usage on
demand, stand-by
mode
28-04-2015 | Peter Hellborgh | © Bosch Rexroth AG 2014. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well
as in the event of applications for industrial property rights.
Energieffektivitet - Genom Komponentval, Systemkonstruktion och
Hybridlösningar
Ökande energikostnader
Genomsnittliga elpriset i Cent/kwH
Energipriset i Tysklande de senaste åren. inck. Skatt*
23,7
?
11,5
6,1
6,5
6,9
8,
0
8,9
14,0
13,2
11,4
11,4
14,0
15,1
12,1
9,7
2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013
Källa: bdew, Renewable Energies and the Renewable Energy Law [EEG]: Figures, facts, charts (2013); www.bdew.de
*) Annual usage 160 to 20.000 MWh (Medium voltage level supply: Consumption 100kW/1,600h to 4,000kW/5,000h)
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28-04-2015 | Peter Hellborgh | © Bosch Rexroth AG 2014. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well
as in the event of applications for industrial property rights.
>
2025
Energieffektivitet - Genom Komponentval, Systemkonstruktion och
Hybridlösningar
Life Cycle Costs (LCC)
Driftskostnad
Investeringskostnad
80–96 %
4–20 %
Exempel:
3-fasmotor 1 kW, 5 års drifttid
•Drifttagning
•Utbildning
Energikostnad / motor:
•Reservdelar
ca. 5.950 €
96 %
•Underhåll
•Personalkostnad
Inköpspris / motor:
•Skatter
•Försäkringar
•Energi
•Modernisering
•Avyttring
•...
 Maskiner
& Utrustningar
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28-04-2015 | Peter Hellborgh | © Bosch Rexroth AG 2014. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well
as in the event of applications for industrial property rights.
ca. 250 €
4%
Energieffektivitet - Genom Komponentval, Systemkonstruktion och
Hybridlösningar
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28-04-2015 | Peter Hellborgh | © Bosch Rexroth AG 2014. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well
as in the event of applications for industrial property rights.
Energieffektivitet - Genom Komponentval, Systemkonstruktion och
Hybridlösningar
Mekanisk Konstruktion
Mjukvarukonstruktion
Driftagning
Recovery
Efficient
Components
On Demand
Produktion
”Retrofit”
Service
Möjligheter
Koncept
System Design
Maskinens livscykel
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28-04-2015 | Peter Hellborgh | © Bosch Rexroth AG 2014. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well
as in the event of applications for industrial property rights.
Energieffektivitet - Genom Komponentval, Systemkonstruktion och
Hybridlösningar
Software
System
Component
Sammanfattning Rexroth 4EE
Efficiency of hydraulic pump /
electric motor
Roller-bearing guide as opposed to
sliding guide
Energy-on-demand
pneumatic valves
Feedback-enabled
drive booster
Energi Effektiva
Komponenter
Example:
Plastic press
80 %
15 %
25 %
Recovery: Hydraulic, pneumatic,
electric
40 %
Speed-variable hydraulic pump
65 %
Energi
Återvinning
Energi vid
behov
Energy savings:
 87,000
kWh/annually (-78 %)
Hybrid drive technology (electroHydraulic/ pneumatic)
60 %
CO2-reduction*:
 53 tonnes
Start-Stop mode, sleep mode
20 %
*0.27 Kg CO2 / kWh
Optimization of motor-controller
combination
Energy-optimized systemprogramming
Principles applied
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3%
15 %
20 %
* 10 Cent / kWh (Eurostat 2009)
Energi Effektiv
System Konstr.
*0.27 Kg CO2 / kWh
Potential energy savings relating to
relevant component/system
28-04-2015 | Peter Hellborgh | © Bosch Rexroth AG 2014. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well
as in the event of applications for industrial property rights.
-78%
Energieffektivitet - Genom Komponentval, Systemkonstruktion och
Hybridlösningar
Slå av anläggningen när den inte används…
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28-04-2015 | Peter Hellborgh | © Bosch Rexroth AG 2014. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well
as in the event of applications for industrial property rights.
Energieffektivitet - Genom Komponentval, Systemkonstruktion och
Hybridlösningar
Rexroth 4EE
Energy
system design
Systemic overall
view, design,
simulation,
consulting
13
Efficient
components
Products and
systems with
optimized
efficiency
Energy
recovery
Recovery and
storage of excess
energy
Energy
on demand
Energy usage on
demand, stand-by
mode
28-04-2015 | Peter Hellborgh | © Bosch Rexroth AG 2014. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well
as in the event of applications for industrial property rights.
Energieffektivitet - Genom Komponentval, Systemkonstruktion och
Hybridlösningar
Traditionellt
Vi har valt en ”tillräckligt” stor tryckreglerad
hydraulpump med en elmotor dimensionerad för
”hörneffekt”……….
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28-04-2015 | Peter Hellborgh | © Bosch Rexroth AG 2014. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well
as in the event of applications for industrial property rights.
Energieffektivitet - Genom Komponentval, Systemkonstruktion och
Hybridlösningar
- Trycknivå
- Dimensionera cylindrar och
hydraulmotor så de arbetar
med samma trycknivå !
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28-04-2015 | Peter Hellborgh | © Bosch Rexroth AG 2014. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well
as in the event of applications for industrial property rights.
Energieffektivitet - Genom Komponentval, Systemkonstruktion och
Hybridlösningar
Optimering när den är som enklast..
”REGENERATIV DRIFT”
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28-04-2015 | Peter Hellborgh | © Bosch Rexroth AG 2014. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well
as in the event of applications for industrial property rights.
Energieffektivitet - Genom Komponentval, Systemkonstruktion och
Hybridlösningar
Systemoptimering innebär analys av alla
sekvenser med avseende på tryck OCH
flödesbehov……….
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28-04-2015 | Peter Hellborgh | © Bosch Rexroth AG 2014. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well
as in the event of applications for industrial property rights.
Energieffektivitet - Genom Komponentval, Systemkonstruktion och
Hybridlösningar
- Komplexitet ?
- En
funktion ?
- Fåtal funktioner ?
- Många funktioner ?
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28-04-2015 | Peter Hellborgh | © Bosch Rexroth AG 2014. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well
as in the event of applications for industrial property rights.
Energieffektivitet - Genom Komponentval, Systemkonstruktion och
Hybridlösningar
- Hur ser effektbehovet ut? ?
- Lastkänning?
- Två trycks system?
- Effektreglerad pump ?
- Ackumulatorsystem ?
- Bättre utnyttjande av elmotor ?
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28-04-2015 | Peter Hellborgh | © Bosch Rexroth AG 2014. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well
as in the event of applications for industrial property rights.
Energieffektivitet - Genom Komponentval, Systemkonstruktion och
Hybridlösningar
- Begränsa installerad effekt ?
- Hög-
och lågtryckspump
- Effektreglering
- Ackumulatorsystem
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28-04-2015 | Peter Hellborgh | © Bosch Rexroth AG 2014. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well
as in the event of applications for industrial property rights.
Energieffektivitet - Genom Komponentval, Systemkonstruktion och
Hybridlösningar
- Systemval ?
- Konstanttryckssystem
- Ackumulatorsystem
- Lastkännande system
- Effektreglerat system
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28-04-2015 | Peter Hellborgh | © Bosch Rexroth AG 2014. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well
as in the event of applications for industrial property rights.
Energieffektivitet - Genom Komponentval, Systemkonstruktion och
Hybridlösningar
- Installation
Centralhydraulik
eller
Distribuerad hydraulik ?
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28-04-2015 | Peter Hellborgh | © Bosch Rexroth AG 2014. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well
as in the event of applications for industrial property rights.
Energieffektivitet - Genom Komponentval, Systemkonstruktion och
Hybridlösningar
Traditionellt
KONSTANTTRYCKSSYSTEM
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28-04-2015 | Peter Hellborgh | © Bosch Rexroth AG 2014. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well
as in the event of applications for industrial property rights.
Energieffektivitet - Genom Komponentval, Systemkonstruktion och
Hybridlösningar
LASTKÄNNANDE SYSTEM
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28-04-2015 | Peter Hellborgh | © Bosch Rexroth AG 2014. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well
as in the event of applications for industrial property rights.
Energieffektivitet - Genom Komponentval, Systemkonstruktion och
Hybridlösningar
ACKUMULATORSYSTEM
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28-04-2015 | Peter Hellborgh | © Bosch Rexroth AG 2014. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well
as in the event of applications for industrial property rights.
Energieffektivitet - Genom Komponentval, Systemkonstruktion och
Hybridlösningar
EFFEKTOPTIMERADE SYSTEM
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28-04-2015 | Peter Hellborgh | © Bosch Rexroth AG 2014. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well
as in the event of applications for industrial property rights.
Energieffektivitet - Genom Komponentval, Systemkonstruktion och
Hybridlösningar
EFFEKTREGLERING
Elektronisk tryck-, flödes- och effektreglering
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28-04-2015 | Peter Hellborgh | © Bosch Rexroth AG 2014. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well
as in the event of applications for industrial property rights.
Energieffektivitet - Genom Komponentval, Systemkonstruktion och
Hybridlösningar
REXROTHS utbud på pumpställdon
ett axplock.. ;
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28-04-2015 | Peter Hellborgh | © Bosch Rexroth AG 2014. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well
as in the event of applications for industrial property rights.
Energieffektivitet - Genom Komponentval, Systemkonstruktion och
Hybridlösningar
Krav på oss som leverantör
-
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effektiva komponenter
applikationskunskap
dimensionering
simulering av:
hydraulsystem
mekanik
28-04-2015 | Peter Hellborgh | © Bosch Rexroth AG 2014. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well
as in the event of applications for industrial property rights.
Energieffektivitet - Genom Komponentval, Systemkonstruktion och
Hybridlösningar
Framtid – MÖJLIGHETER & UTMANINGAR
Driftsäkert & Robust
Energitäthet
Lång livslängd
Energioptimerade system
Kompentensförsörjning
Krav på allt kortare leveranstider
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28-04-2015 | Peter Hellborgh | © Bosch Rexroth AG 2014. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well
as in the event of applications for industrial property rights.
Energieffektivitet - Genom Komponentval, Systemkonstruktion och
Hybridlösningar
Trender
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28-04-2015 | Peter Hellborgh | © Bosch Rexroth AG 2014. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well
as in the event of applications for industrial property rights.
Energieffektivitet - Genom Komponentval, Systemkonstruktion och
Hybridlösningar
Trender – turn key
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28-04-2015 | Peter Hellborgh | © Bosch Rexroth AG 2014. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well
as in the event of applications for industrial property rights.
Energieffektivitet - Genom Komponentval, Systemkonstruktion och
Hybridlösningar
Trender – utprovade system
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28-04-2015 | Peter Hellborgh | © Bosch Rexroth AG 2014. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well
as in the event of applications for industrial property rights.
Energieffektivitet - Genom Komponentval, Systemkonstruktion och
Hybridlösningar
HYBRIDLÖSNINGAR
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EMC-HD
SHA
Electro Mechanical Cylinder
290kN
1000 mm/sek
1700 mm slaglängd
Self-contained Hydraulic Linear Axis
2500kN
1000 mm/sek
1800 mm slaglängd
28-04-2015 | Peter Hellborgh | © Bosch Rexroth AG 2014. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well
as in the event of applications for industrial property rights.
Energieffektivitet - Genom Komponentval, Systemkonstruktion och
Hybridlösningar
Rexroth 4EE
Energy
system design
Systemic overall
view, design,
simulation,
consulting
35
Efficient
components
Products and
systems with
optimized
efficiency
Energy
recovery
Recovery and
storage of excess
energy
Energy
on demand
Energy usage on
demand, stand-by
mode
28-04-2015 | Peter Hellborgh | © Bosch Rexroth AG 2014. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well
as in the event of applications for industrial property rights.
Energieffektivitet - Genom Komponentval, Systemkonstruktion och
Hybridlösningar
We never give up until the right solution is found
Thank you for your attention!
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28-04-2015 | Peter Hellborgh | © Bosch Rexroth AG 2014. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well
as in the event of applications for industrial property rights.