Download Report

WATERPROOFING
REMEDIAL
CONSTRUCTION CHEMICALS DIVISION
Pidilite manufactures and markets a wide range of construction chemical products under two brands Dr. Fixit &
Roff covering different aspects of construction like waterproofing, building repairs, tile fixing, sealants, flooring
and grouts. Our Construction Chemicals products are also available in over 30 other countries
STATE-OF-THE-ART WATERPROOFING SYSTEMS
COMPANY PROFILE
Pidilite Industries has been the pioneer and market leader in adhesives and sealants, construction chemicals,
art & craft products and polymer emulsions in India. Pidilite has some of the biggest brands in adhesives and
sealants category. These brands include Fevicol, M-seal and Fevikwik. Fevicol have become synonymous with
adhesives to millions in India and is ranked amongst the most trusted brands in the country. Some of our other
major brands are Dr. Fixit, Pagel & Roff in Construction Chemicals, Cyclo and Motomax in auto care, Ranipal in
fabric care, Fevistik glue stick and Hobby Ideas that is a Do-It-Yourself range of hobby and craft products.
STATE-OF-THE-ART MANUFACTURING AND R&D
We develop most of our products in-house with the help of a strong, research-driven innovation led with
consumer insights. All the products are manufactured under ISO 9000 certification. Our R&D team works
closely with the marketing and technical service team to develop and enhance products that meet the
continuously changing requirements of our customers.
Waterproofing is a process that is designed to prevent water from penetrating a structure. Typically
waterproofing is done in various layers and stages to create multiple barriers so that water cannot penetrate
the structure. A combination of such stages is referred to as creating a “Building Envelope”.
However, often not enough importance is given to this very crucial area while constructing new structures.
Over reliance on conventional and outdated systems, low awareness about modern waterproofing systems
and lack of trained expertise for application are some of the reasons for the same. Here’s where Dr. Fixit
can help you to get the best waterproofing solutions for your new constructions. Dr. Fixit is India’s leading
brand in Waterproofing with a wide variety of products and solutions to meet all your waterproofing needs
- from foundations to walls to roofs. With access to the latest global technologies through its international
subsidiaries and R&D centres,
Dr. Fixit constantly brings innovative waterproofing solutions. Dr. Fixit also offers full technical support with
large pool of trained applicators.
Call us now to benefit from our state-of-the-art waterproofing systems for your new constructions.
The treatment of common problems in old constructions like damp walls,
plaster cracks, efflorescence, etc. needs specialised products backed with
the right application procedures to ensure their proper treatment and
durability.
Dr. Fixit, India’s leading waterproofing and repairs expert presents a
guide to treat leakages, providing details of the finest products and
correct application methodology to treat such common problems.
WATERPROOFING
SYSTEMS
Dr. fixit
Solutions
REMEDIAL TREATMENT
FOR EXISTING ROOF
Dr. Fixit NEWCOAT
6
DAMPNESS OF INTERNAL WALLS
Dr. Fixit WONDERPROOF
7
COATING FOR EXTERNAL WALLS
Dr. Fixit RAINCOAT
8
SOLUTION FOR MASONRY
AND PLASTER CRACKS
DR. FIXIT CRACK-X
SHRINKFREE
9
WATERPROOFING SOLUTION
FOR LEAKING BASEMENTS
DR. Fixit PU Injection
10
SOLUTION FOR VOIDS IN CONCRETE
Pagel ZL 10
11
SOLUTION FOR STRENGTHENING
CONCRETE MEMBERS
Dr. Fixit Epoxy Injection
12
SYSTEMATIC APPROACH
TO CONCRETE REPAIR
CONCRETE REPAIR
13
REMEDIAL TREATMENT
FOR EXISTING ROOF
Dr. Fixit Newcoat
Dr. Fixit Roofseal
DAMPNESS OF WALL
Dr.
Dr. Fixit
Fixit Wonderproof
Roofseal
Heavy Duty reinforced acrylic
waterproof coating
Unique waterproofing solution for severe dampness in internal walls
High-performance waterproof coating for existing roofs
UV-resistant
HIGHLY ELASTIC
AND RESILIENT
COATING
Dr. Fixit Wonderproof 1 - For severe
internal damp walls
Dr. Fixit Wonderproof 2 - Levelling plaster
High adhesion
with plastered
substrate
System Life
Expectancy –
5 years
BREATHABLE,
ALLOWS WATER
VAPOUR TO PASS
NO WATER CURING
QUICK DRYING
TECHNOLOGY
Methodology
Methodology
SURFACE PREPARATION
SURFACE PREPARATION
1. Mark the affected area to be repaired.
1. Cut open and clean cracks in the existing screed or Brickbat coba systems with compressed air.
2. Remove all the existing paint, pop, painters putty, etc. completely from the surface till the cement sand plastered
surface is exposed with the help of suitable tools.
2. Repair these cracks with polymer modified mortar modified with Dr. Fixit Pidicrete URP.
3. Clean the surface thoroughly of all contaminants like dust, traces of curing compound, oil and
grease. Remove all surface imperfections, protrusions, structurally unsound and loose concrete.
3. Ensure to chip off an additional 2sq. ft. area on all four sides of the affected damp area.
APPLICATION
4. Prime the surface with Dr. Fixit Primeseal and allow it to dry. Apply the first coat of Dr. Fixit
Newcoat.
1. Add 25 - 30% water to Dr. Fixit Wonderproof 1 to make a slurry coating and apply over the entire surface.
2. Allow the first coat of Dr. Fixit Wonderproof 1 and leave it to dry for 4 to 6 hours.
5. While it is still wet, place a woven glass fibre mesh of measurements 2 mm x 2 mm and allow it to
soak completely. Immediately apply the second coat with a roller or squeeze, to ensure complete
coverage of the fibre mesh.
3. Apply the second coat of Dr. Fixit Wonderproof 1 in a perpendicular direction to the first coat and allow it to dry for
4 hours. In case of severe dampness a third coat of Dr. Fixit Wonderproof 1 is recommended.
4. Prepare a putty/mortar by adding 35 – 40 % water to Dr. Fixit Wonderproof 2 and apply it over the completely
dried Dr. Fixit Wonderproof1 treated surface for levelling.
6. Apply the third coat after 6 to 8 hrs, once the second coat is dry.
7. For roofs below 2000 sq. ft., use 2 coats of Dr. Fixit Newcoat Ezee.
5. After 20 to 30 minutes of the application of Dr. Fixit Wonderproof 2, level the surface using a putty blade/
aluminium float. Check the level and undulations, if required repeat the process until the desired level is achieved.
6. After 20 – 30 mins with the help of a water brush finish the surface with a putty blade/trowel.
7. Allow Dr. Fixit Wonderproof 2 to dry completely prior to painting.
1
Slab
2 Damaged Brickbat coba
3 Dr. Fixit Primeseal
1 Brick wall
2 Plaster
8
4 Dr. Fixit Newcoat 1st coat
4 Dr. Fixit Wonderproof 2
5 Glass fibre mesh
7
6 Dr. Fixit Newcoat 2nd coat
6
7 Dr. Fixit Newcoat 3rd coat
8 Drip mould
3 Dr. Fixit Wonderproof 1
1
2
3
5 Paint
5
4
4
3
2
4
1
7
COATING FOR
EXTERNAL WALLS
SOLUTION FOR MASONRY
AND PLASTER CRACKS
Exterior elastomeric coating that
offers waterproofing as well as
superior sheen
Dr. Fixit
Dr.
FixitRAINCOAT
Roofseal
High performance acrylic elastomeric coating for waterproofing
of external walls
Superior
Sheen as
against paint
No dilution
Excellent
ability
to bridge
cracks
Almost twice
as thick as
normal paint
Resistant to
algae and
fungus
System life
expectancy –
7 years
Dr.
Shrinkfree
Dr.Fixit
FixitCrack-X
Roofseal
One time shrink free filler for plaster cracks
Non-shrinking crack filler for plastered walls
Bridges
cracks up to
10 mm in single
application
NON-SHRINK
EVEN AFTER
CURING
Does not show
a depression
after painting,
like other
crack fillers
UV AND
WEATHER
RESISTANT
Methodology
Methodology
SURFACE PREPARATION
SURFACE PREPARATION
1. Check for surface cracks and treat them Dr. Fixit Crack-X Paste / Shrinkfree— depending on the
width of crack (Use paste for cracks up to 3 - 5 mm and Shrinkfree for cracks up to 10 mm).
1. Remove the existing POP or painter’s putty till the plaster surface is exposed.
2. Moisten the surface before applying Dr. Fixit Crack-X Shrinkfree.
2. Remove all surface imperfections and repair with polymer modified mortar using Dr. Fixit
Pidicrete URP.
APPLICATION
PRIMING
1. P
ress Dr. Fixit Crack-X Shrinkfree firmly into the crack only one time, with a spatula
or putty knife and level the surface
Prime the surface with Dr. Fixit Primeseal diluted 2:1 with water, maintaining the saturated surface
dry condition. Allow this to dry completely.
2. Allow it to dry in ambient conditions for 5 to 6 hours before painting for best
results. A 7-day air curing is advised.
APPLICATION
3. Further, apply POP or painters’ putty once it is fully dry.
1. Apply the first coat of Dr. Fixit Raincoat without dilution. Allow to dry for 6 to 8 hrs.
2. Apply the second coat in a direction perpendicular to the first coat, ensuring complete
coverage of the area.
1
Spalled Plaster
2 Exposed Brick Masonry
3 Plaster Reinstated Using PMM
Mixed with Dr. Fixit Pidicrete URP
4 Column
5 Separation Joint Filled Using PMM
Dr. Fixit Pidicrete URP
6 Plaster Cracks Filled with
Dr. Fixit Crack-X Shrinkfree
10
9
8
7
6
5
4
3
7 Primer Coat of Dr. Fixit Primeseal
8 Separation Joint RCC-Masonry
2
9 2 Coats of Dr. Fixit Raincoat
1
10
Beam
9
Waterproofing
solution for
leaking basements
DR.
Fixit
PURoofseal
Injection
Dr.
Fixit
SOLUTION FOR VOIDS IN
CONCRETE
Injection grouting for leaking and damp
basements (PU injection grouting)
Pagel
ZL 10
Dr. Fixit
Roofseal
All honeycombs and voids caused due to lack of proper
compaction of concrete shall be taken up for treatment
with injecting ultra-fine cementitious injections
Effective polyurethane injection grouting system for leaking
and damp basement
Concrete if not compacted well, develops honeycombs
and weakens the structure
Arrest any active water leakage in concrete and masonry walls.
Treat honeycombs in concrete with cementitious
injections.
Low viscosity penetrating into the finest of cracks.
Excellent bond to concrete after setting.
Methodology
In basements, where there is drip leakage with or without pressure, they must be treated
with low viscosity, polyurethane resin injections. Leakage from masonry walls or concrete
members in the roof, walls, bathroom ceilings, etc. must be treated with polyurethane
injection. These injection system is the single-component system which reacts with water
to form a foam or gel based on the amount of water encountered and bond extremely well
to arrest leakage and dampness.
Methodology
Surface Preparation and Application
1. Inject all cracks and voids actively leaking water with low viscosity, single-component
polyurethane injection.
2. The injection packers may be fixed into holes drilled directly into the crack or drilled
diagonally from concrete adjacent to the crack. In case of curtain wall injection; long
packers to be used to reach the void between waterproofing and structural member.
3. Conduct fixing of packers with water-based epoxy putty that can set and harden in the
presence of water.
4. If the void that needs to be filled is wider; then recommend a 4:1 ratio Dr. Fixit PU Foam
Injection: Water and if the void that need filling is too narrow then; 1:4 Dr. Fixit PU Foam
Injection: Water is recommended.
5. Inject Dr. Fixit PU Foam Injection using injection packers fixed and 2-C pumps equipped
with a flushing unit.
SURFACE PREPARATION
All areas marked as honeycombs and big voids will be filled and densified with this
treatment. The appropriate injection equipment as advised by the Dr. Fixit technical
team should be used to inject the Pagel ZL 10 ultra-fine injection, which is supplied in a
dry powder form. Right amount of water must be added (i.e. 0.4 to 0.5 w/c ratio) that
will make the ZL 10 mixture extremely fluid.
Small Voids and Honeycombs
Appropriate nozzles generally used for any cementitious injection will serve the
purpose. The nozzles can be fixed directly over the voids.
For Large Voids in Concrete
1. For large voids in concrete, remove the loose aggregates and cement laitance
2. Provide shuttering over these areas and fill them in with Pagel ZL 10 grout through
the nozzles.
3. The grout will develop good strength and areas that are shuttered for injections,
can be undone, preferably after 48 hours, to ensure that no site abuse can
damage the surface of the newly filled honeycombs.
4. If needed, finish off the surface of the concrete with the repair mortar Pagel R 20 /
20, rapid cementitious repair mortar, to increase the protection of the area.
6. Dr. Fixit PU Foam Injection can be injected to damp voids without water,alone , to seal
the leaks permanently.
7. Complete injecting into all the ports and allow the gel formation.
8. Over the next 1 or 2 days, the water leakage will get arrested and stop leaking through
the cracks or voids. In certain cases if leakage still persist do the injection again to get
best results.
9. This process is the same for all residential and public water-containing structures or
even dams and aqueducts.
11
SOLUTION FOR
STRENGTHENING
CONCRETE MEMBERS
SYSTEMATIC APPROACH
TO CONCRETE REPAIR
Dr.
Fixit
Epoxy
Injection
Dr.
Fixit
Roofseal
CONCRETE
REPAIR
Dr.
Fixit Roofseal
Effective solution for cracks in structural members like
concrete retaining wall
Three pronged system for effective concrete repair
Strengthens damaged concrete when injected.
Can be injected even if water or moisture is present.
Protect steel reinforcement bars with Dr. Fixit Epoxy Zinc Primer.
Use Dr. Fixit Epoxy Bonding agent for repair of RCC wall,
underside of the slab.
Apply Dr. Fixit Micro Concrete to the cut area.
Methodology
Methodology
Surface Preparation and Application
SURFACE PREPARATION
1. Mark out the crack in the concrete member.
1. Mark out the area to be taken up for concrete repair and mechanically cut to a depth into the concrete well
behind the re-bars so that the micro-concrete can be placed effectively over a treatment with the suitable
bonding agent.
2. Drill holes directly over the length of the crack using a drilling machine, at intervals
of 6 to 9 inches along the length of the crack.
2. Coat the steel reinforcement bars with a single component Dr. Fixit Epoxy Zinc Primer as cathodic protection..
3. In case of cracks up to 2 mm wide, fix the injection nozzles directly over the crack,
using a drilling machine.
APPLICATION
4. Affix a non-return type of injection ports / nozzles in these holes with fast-setting
epoxy putty and let it dry for about 2 to 3 days.
1. Use Dr. Fixit Epoxy Bonding Agent for an area over 10 sq. ft. of concrete repair in the underside of slab or repair
of the RCC wall.
5. Also, seal the crack between the ports with epoxy putty.
2. For other general repairs, use Dr. Fixit Pidicrete MPB, an acrylic bonding agent, by applying it neatly over a prewetted surface.
6. In cases where the crack is wider than 2 mm up to 4 to 5 mm, drill holes at the sides
of the crack in a staggered fashion as shown in the picture, at intervals of 6 inches
and affix them with epoxy putty as mentioned above.
3. After this dries, the cut area can be applied with Dr. Fixit Micro Concrete or Dr. Fixit Repair Mortar.
4. After the repair mortar sets, apply Dr. Fixit Raincoat (any choice of colour) as a waterproofing.
7. Also, seal the face of the crack with a liberal application of the epoxy putty.
8. It is advised (since epoxy putty hardens sufficiently in a period of 2 to 3 days) to take
sufficient pressure off the injection hose and the pressure that may develop while
injecting the epoxy grout resin.
9. Start pumping in Dr. Fixit Epoxy Injection after mixing it in a pail or a container, with
an appropriate injection pump.
10. Pumping can stop once the pressure is felt and no more epoxy resin can be injected.
11. Allow the resin to set for at least 7 full days, while it will harden and cure the crack.
12. Over-painting or coating can be done on the concrete after the ports have been
cut and removed, and the epoxy seal putty is ground off with a rotary scrubbing
machine for surface preparation.
1 Rebar
2 Dr. Fixit EpoxyZinc Primer
3 Dr. Fixit EpoxyBonding Agent
4 Dr. Fixit Micro Concrete
5 Concrete Column
6 Dr. FixitRaincoat
1
2
3
4
5
6
13
15
Pidilite Industries Limited
DISCLAIMER The product information & application details given by the company & its agents has been provided in good faith & meant to serve only as a general
guideline during usage. Users are advised to carry out tests & take trials to ensure on the suitability of products meeting their requirement prior to full scale usage
of our products. Since the correct identification of the problems, quality of other materials used and on-site workmanship are factors beyond our control, there are
no expressed or implied guarantee/ warranty as to the results obtained. The Company does not assume any liability or any consequential damage for unsatisfactory
results, arising from the use of our products.
REMEDI-BK-ENG-10/14
Construction Chemicals Division
Ramkrishna Mandir Road, Post Box No. 17411
Andheri (E) Mumbai 400059 INDIA
Tel +91-22-2835 7000
• Fax +91-22-2835 7008
www.drfixit.co.in
• [email protected]