Welding Simulation Test Project 1 Competitor Name: School: Skill Performance Criteria: Unit : Date: Time: Solution Task sheet Nov.22nd 30min Expert: Assessment Total Mark: Chief Expert: Akram Dwairi Screen result 100 Choose the correct Weld Settings from the table below to weld a 6.4mm Fillet Joint in the position 3F up shown. This is to be done using welding simulation equipment Welding Process Gas Mixture (Argon/CO2) Weld Position Material Thickness GMAW 75A/25C 3F up 6.4 MM Wire Feed speed (IPM) Or Current (Amps) 275 Voltage (Volts) 18 WELD SETTINGS Welding Process: ...........GMAW-S.......... Weld position: …3F UP………… Material Thickness (mm): 6.4…………… Voltage (Volts): …………18…….. Wire Federate (IPM): 275A (7.0m/min)………..…. Gas Mixture: …75A/25CO2… Gas flow: 12-16L.min… (25-35CFH) Polarity: DC+… Consumable type :(.89mm) ER70S-6 Page 1 of 1 Welding Simulation Test Project 2 Competitor Name: School: Skill Performance Criteria: Unit : Date: Time: Solution Task sheet Nov.22nd 30min Expert: Assessment Total Mark: Chief Expert: Akram Dwairi Screen result 100 Choose the correct Weld Settings from the table below to weld a 9.6 mm Butt Joint in the position 1G shown. This is to be done using welding simulation equipment Welding Process Gas Mixture (Argon/CO2) Weld Position Material Thickness Wire Feed speed (IPM) Or Current (Amps) Voltage (Volts) GMAW 75A/25C 1G 9.6 MM 8.9m/min 20 WELD SETTINGS Welding Process: ...........GMAW-S.......... Weld position: …1G………… Material Thickness (mm) 9.6…………… Voltage (Volts): …………20…….. Wire Federate (IPM): 350A (8.9/min)………..…. Gas Mixture: …75A/25CO2… Gas flow 12-16L.min… (25-35CFH) Polarity DC+… Consumable type :(.89mm) ER70S-6 Page 1 of 1 Welding Simulation Test Project 3 Competitor Name: School: Skill Performance Criteria: Unit : Date: Time: Solution Task sheet Nov.22nd 30min Expert: Assessment Total Mark: Chief Expert: Akram Dwairi Screen result 100 Choose the correct Weld Settings from the table below to weld a 3.4mm Fillet Joint in the position 2F shown. This is to be done using welding simulation equipment Welding Process Gas Mixture (Argon/CO2) Weld Position Material Thickness SMAW NA 2F 3.2 MM Wire Feed speed (IPM) Or Current (Amps) 100 Voltage (Volts) NA WELD SETTINGS Welding Process: ...........SMAW.......... Weld position: …2F ………… Material Thickness (mm) 3.2…………… Voltage (Volts): …………NA…….. Wire Federate (IPM): 100 Gas Mixture: …NA… Gas flow: NA Polarity AC… Consumable type :( 3.2mm) E6013 Page 1 of 1 Welding Simulation Test Project 4 Competitor Name: School: Skill Performance Criteria: Unit : Date: Time: Solution Task sheet Nov.22nd 30min Expert: Assessment Total Mark: Chief Expert: Akram Dwairi Screen result 100 Choose the correct Weld Settings from the table below to weld a 6.4mm plate in the position flat shown. This is to be done using welding simulation equipment Welding Process Gas Mixture (Argon/CO2) Weld Position Material Thickness FCAW NA Flat 6.4 MM Wire Feed speed (IPM) Or Current (Amps) 140 Voltage (Volts) 20 WELD SETTINGS Welding Process: ...........FCAW.......... Weld position: …FLAT………… Material Thickness (mm): 6.4…………… Voltage (Volts): …………20…….. Wire Federate (IPM): 140A (3.5m/min)………..…. Gas Mixture: …NA… Gas flow: NA Polarity: DC- … Consumable type :( 2mm) E71T-8 Page 1 of 1
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