Assessing the performance and environmental safety of alternative fluorinated and nonfluorinated DWR technologies Steffen Schellenberger1, Hanna M. Andersson2, Philip Gillgard3, Ian T. Cousins1 1ITM, Stockholm Univ., Sweden 2Chalmers Univ. of Technology, Gothenburg, Sweden 3Sverea IVF, Gothenburg, Sweden Substitution of prioritized poly- and perfluorinated chemicals to eliminate diffuse sources (SUPFES) SUPFES’ objective: Characterize the physical performance and assess the risks of alternative DWR chemistries for textiles Presentation’s objective: VU University Amsterdam Stockholm University Chemical Screening & Leaching Studies Hazard Assesment: Measure & Model Chalmers University Risk & Life Cycle Assesment (LCA) Swerea IVF Textile Research Performance Testing SUPFES Provide a preliminary performance and hazard assessment using existing data A unique consortium of scientific and industrial partners with strong stakeholder involvement Why do we need water and stain repellency? Liquids with decreasing polarity water Sauce Oil Surveys show that consumers are not well aware of oil repellency Water repellency is a key requirement in waterproof apparel Soil/oil/stain repellency also desired property in waterproof apparel and indispensable for protective clothing (e.g. ambulance jacket, military) What are durable water repellents (DWR)? Multi-layered outdoor fabric with different functions Hydrophobic groups for textile repellency Polymer backbone Fiber binding groups single fiber PTFE membrane Durable Water Repellency (DWR) is the hydrophobic coating added to the fabric fibers to make them water and oil resistant Fabric’s ability to withstand the penetration of water and oil cannot be achieved by the fiber materials alone DWR-chemistry C8-Benckmarc Fluorocarbon (FC) Phase out by 2015 DWR Alternatives Fluorocarbon (FC) Polysiloxane (Si) Hydrocarbon (HC) Polydimethylsiloxanes DWR based on fatty acids Hydrophobic groups n=3 e.g. C6 Fluorotelomer Note: dendrimer and resin-based stearic acid melamine DWR technologies are also on the market. Performance testing Textile requirement profile durability handle water repellency 100,0 90,0 80,0 70,0 60,0 50,0 40,0 30,0 20,0 10,0 0,0 antistatic oil repellency dry soil repellency soil release resistance to rubbing Very different performance requirements in textiles Battery of different material performance tests are performed Chemical alternatives assessment in SUPFES • Chemical hazard assessment – principles of green chemistry: ensure inherently safer products • Technical/functional assessment – technical performance test battery, literature data here • Risk assessment, hazard assessment in combination with exposure assessment – diffuse emissions via e.g. household waste water • Life cycle assessment (LCA) on four garment types • Economic assessment – Life cycle costing (LCC) Chemical hazard assessment Used the GreenScreen® method 1. Assess and classify hazards for 18 hazard endpoints 2. Classification leads to an overall benchmark score http://www.greenscreenchemicals.org Benchmark U = unspecified due to insufficient data Hazard endpoints in GreeenScreen® GreenScreen hazard endpoints GreenScreen® methodology 1 a. Determine identity of chemical(s) to assess 1. 2. 3. 4. C8 FTOH-based DWR as benchmark C6 FTOH-based DWR Paraffin wax-based DWR Siloxane-based DWR Further considerations: – DWR based on formulations with multiple components (“active ingredients” only, formulations highly variable) – Parent (e.g. acrylate polymers), residual side chains (FTOHs) and/or transformation products (PFOA, PFHxA)? – Uncertain which are the relevant components for siloxanes/silicones (also dendrimers, resin-based melamines) GreenScreen® methodology 2 b. Research & collect data (or estimate data) for 18 hazard endpoints c. Classify hazard level for each endpoint (i.e., vH, H, M, L, vL) d. Determine level of confidence (High or Low) in each hazard classification e. Document findings & conclusions and fill in the Hazard Summary Table f. Use Hazard Summary Table to obtain overall benchmark score (1, 2, 3, 4 or U) Data sources for GreenScreen® General approach: data searches, modelling, readacross and existing assessments PFOA: Harmonized classification, annex VI CLP (later add 8:2 FTOH and acrylate polymers?) PFHxA: Peer-review papers and results from standardized tests (later add 6:2 FTOH and acrylate polymers?) Waxes: ToxServices GreenScreen assessment 2013, (Paraffin wax: CAS #8002-74-2) ! Siloxanes/silicones: Complex polymeric mixtures based on polydimethylsiloxanes (PDMS). Notified classifications under CLP (i.e. the companies’ own classifications) for short-chain siloxanes. Merged data from several substances! (CLP = EU Regulation on Classification, Labelling and Packaging of substances and mixtures) GreenScreen® hazard classification summary: preliminary results Group I Human C M R Group II and II* Human D E AT ST N single repeated* single repeated* SnS* SnR* IrS IrE PFOA M L M H DG M DG H DG DG DG DG DG vH PFHxA L L M M DG L DG DG DG DG DG DG M vH Siloxanes M DG DG DG DG H M DG DG DG DG DG H M Paraffin Wax L L L L DG L M DG DG DG L DG L M Ecotox AA Fate CA P Physical B Rx Benchmark F PFOA L L vH H DG DG 1 PFHxA L L vH vL DG DG 1 Siloxanes vH vH vH H vH H 1 Paraffin Wax L L L vL L L 3 Paraffin Wax assessment: TOXSERVICES 2013. Paraffin Wax (Melting Point 45 to 48°C) (CAS #8002-742) GreenScreen™ Assessment. DWR properties comparison Water repellency (ISO 4920) 90,0 80,0 70,0 60,0 50,0 40,0 30,0 Fluorocarbon (C8) 20,0 Hazard assessment (GreenSceen) 10,0 0,0 Durability 2000 rubs (abrasion test ISO 12945) Fluorocarbon (C6) Silicone Hydrocarbon (Wax) Performance Data from BSc thesis of Alice Davies, under the Supervision of Dr. John Williams (School of Fashion and Textiles, De Montfort University, Leicester) Oil repellency (ISO 14419) 11/17/2014 “An Evaluation Of The Test Methods Used For Assessing Durable Water Repellent Fabrics Within The Outdoor Industry” 14 Conclusions and next steps • Non-fluorinated DWRs are competitive regarding water repellency, but only fluorinated DWRs can currently offer oil repellency • Only hydrocarbon waxes are classified as non-hazardous according to the preliminary GreenScreen® hazard assessment • SETAC opening address – there are rarely any simple solutions Next steps • Refine hazard assessments • Identify additional relevant substances for each group, e.g. precursors and polymers in the fluorocarbon category • Fill data gaps where possible and prioritize data generation needs for the SUPFES project • Conduct risk and life cycle assessments Thank you for your attention! www.supfes.eu
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