Health and Safety 18 November 2014 AGENDA The past Current change The future Performance measurement 2 PETER PLAVINA, GROUP HEAD OF HS Metallurgical Engineer with post graduate diploma in Occupational Hazard Management Involved with HSE management for 20 years, in WMC Resources (taken over by BHP Billiton), Oxiana (now MMG) and BHP Billiton. Worked in Papua New Guinea, Australia, Chile and now Kazakhstan Led WMC’s “Elimination of Fatalities Task Force” in 1997-98. 3 HS GOVERNANCE AND MANAGEMENT BOARD Determines strategic direction Approves HSE and ethical policies Group HSE Committee Reviews framework of HS policies and standards/ compliance with legislation Monitors and assesses Management approach to safety Reviews all significant incidents Makes proposals to RemCo on appropriate HS performance objectives CEO Drives the establishment of a safety-focused culture Monitors implementation of HS strategy Ensures compliance with HS standards and regulation Group Head of Health & Safety Direct report to CEO Divisional Heads AND Divisional Heads of HS all have a functional reporting line to Group Head of HS 4 Board Group HSE Committee CEO Group Head of HS Functional HS reporting line Gen. Dir. Projects Gen. Dir. Projects Construction Operations Head of HS Projects Head of HS Projects Construction Operations General Director East Region General Director Bozymchak Head of HS East Region Head of HS Bozymchak Strong commitment of KAZ Minerals Board and CEO to a step change in HS performance THE PAST High fatality rates GROUP FATALITIES High rates of permanent disability Significant efforts at improvement over recent years Contractors 5 Employees Fatality rates have decreased by 30% over last 10 years 5 4 3 27 4 19 15 15 10 2010 * Year to date 5 2011 2012 2013 2014* RECENT PROGRESS Management and reporting systems in ongoing development (LTIFR first reported in 2010) Roof bolting technologies reviewed DuPont appointed in 2010 to develop internal training programs for senior operations and safety managers Developing and streamlining a system of safety standards and rules – 10 “Cardinal Rules” adopted in 2010 Review of PPE in 2011-2012 Regular inspections commenced in 2011 6 Change has started – aim now is to improve systematic approach and consistency THE CHANGE – RESTRUCTURING COMPLETE Disposal Assets Copper and other metals Coal mines Captive Power KAZ Minerals Growth projects Copper and other metals 7 KAZ Minerals to focus on safer open-pit mining, new operations to become safety ambassadors THE CHANGE – IMPLICATIONS FOR HEALTH AND SAFETY WAS Workforce Operations Production >53,000 14 U/G mines 2 O/C mines 7 concentrators 1 smelter (+1 dormant) 3 power stations approx. 300,000 IS NOW WILL BE 10,000 + construction contractors >13,000 East Region 4 U/G Mines 3 Concentrators Bozymchak 1 O/C mine (new) 1 Concentrator (new) Bozshakol/Aktogay Under construction East Region Gradual modernisation and replacement of equipment Bozymchak New equipment and facilities <85,000 >300,000 Bozshakol/Aktogay 2 O/C mines (new) 2 Concentrators (new) (Tonnes copper) Safety challenges 8 Underground operations Risk awareness Safety stewardship Cultural factors Change has started in East Region operations Construction period for growth projects will have elevated risk Bozshakol/Aktogay Global best practice HS management from the start Bozymchak and East Region Introduce global best practice management (from Bozshakol/Aktogay) SAFETY MANAGEMENT FRAMEWORK Right tools Right people Safe & Efficient Work Right work environment 9 Right procedures THE FUTURE - BOZSHAKOL AND AKTOGAY Large-scale modern open-cut mines State-of-the-art concentrators Operations management teams strengthened by expatriates with extensive top-tier global mining industry experience Approach to HS management: Focus on managing risks, not regulations Adopt contemporary standards for managing high risk work Focus on the management systems and management culture Key challenges: construction phase inherently higher risk Plans: Establish strong systems and culture from first day through training – to commence December 2014 10 BOZSHAKOL - MODERN EQUIPMENT AND APPROACH 11 THE FUTURE - BOZYMCHAK New modern facilities Currently being commissioned Key challenges Remote location Limited pool of experienced mining industry workers Plans HS Management approach to be harmonised with Bozshakol and Aktogay 12 THE FUTURE - EAST REGION Key challenges: Ageing facilities and equipment Inherently riskier underground operations Some upgrades underway Plans and priorities: Approach to HS Management to be harmonised with Bozshakol / Aktogay Underground operations external review Revise existing standards 13 PERFORMANCE MEASUREMENT KAZ Minerals will adopt ICMM Health and Safety Performance Indicators in full for complete comparability Fatalities Total recordable injury cases Total recordable occupational disease cases Incident reporting and action tracking tool to be available to all supervisors Focus on approach to incident investigations External independent reviews of status and progress as required 14 PLANS AND PRIORITIES Improve safety leadership for site and divisional management Introduce best practice reporting systems Review standards and rules New wave of training Ultimate measure of success: reduced fatality, injury and permanent disability rates over a sustained period 15 Goal - zero fatalities APPENDIX Group Restructuring INTRODUCING KAZ MINERALS TARGET Delivery of Major Growth Projects Industry leading cost position Shareholder value creation RESTRUCTURING COMPLETE Company renamed ‘KAZ Minerals’ High margin, cash generative operating assets DISPOSAL OF NON-CORE ASSETS COMPLETED $2.2 billion of cash proceeds Majority free float 17 DEMERGER RATIONALE DISPOSAL ASSETS Mature assets ‒ Lower copper grade (2013: 0.81%) ‒ High sustaining capex (2013: $415 million) Large workforce ‒ Sensitive to inflation ‒ Significant social role Potential to extend mine life but: ‒ High capital commitment with low financial return ‒ Required government support Returns do not meet the requirements of external investors ‒ More suited to private ownership 18 Notes: 1. Sustaining capital expenditure figure excludes $9 million of spend related to MKM. KAZ MINERALS Five mines ‒ Higher copper grade (2013: 2.41%) ‒ Low sustaining capex (2013: $721 million) ‒ Positive free cash flow generation Meets Group’s strategic aims ‒ Achieve sustainable positive free cash flow ‒ Focus on large scale, low cost, open pit mines, expected: ‒ 80% of output from open pit mines by 2018 ‒ 300 kt of copper in concentrate by 2018 Suited to requirements of listed ownership TRANSFORMING THE BUSINESS MODEL 2013 DISPOSAL ASSETS AND KAZ MINERALS SPLIT Cu in concentrate production EBITDA¹ Sustaining capex Employees 72% 28% (228 kt) (87 kt) 47% 53% ($342 mln) ($389 mln) 85% 15% ($415 mln) ($72 mln) 81% 19% (43,000) (10,000) Disposal Assets 19 KAZ Minerals Notes: 1. Excludes special items and includes intra-group transactions of $9 million between the Disposal Assets and KAZ Minerals which are eliminated on consolidation to give the Group’s EBITDA (excluding special items) from continuing operations for the year ended 31 December 2013 of $722 million. . HIGH GROWTH PRODUCTION PROFILE 2014 OPERATIONAL & FINANCIAL INDICATORS COPPER IN CONCENTRATE OUTPUT (kt) 5 mines, 4 concentrators Positive free cash flow Estimated 80 - 85 kt of copper cathode East Region¹ Bozshakol Aktogay By-products : 37 – 42 koz of gold, 3,300 – 3,700 koz of silver, 115 – 120 kt of zinc Net cash cost – 120-140 USc/lb Sustaining capex – $80-$100 million Employees2 – 10,000 GROWTH PROJECTS Bozshakol commissioning H2 2015 Aktogay oxide Q4 2015, sulphide 2017 Koksay at scoping stage Employees estimated for Bozshakol and Aktogay – 3,000 at full operation 20 Notes: 1. Current estimates for the East Region and Bozymchak. 2. Estimated number of employees of KAZ Minerals. Today 2018 HIGH GROWTH, LARGE SCALE, LOW COST COPPER CASH COST1 (USC/LB) 187 185 154 KGHM Lundin 145 Freeport-McMoRan Antofagasta 138 First Quantum 120-140 East Region and Bozymchak 2014² 110-130 102 80-100 Aktogay³ Southern Copper Bozshakol⁴ COPPER PRODUCTION CAGR5 (2013-2018E) 28% 23% 12% 5% KAZ Minerals 21 First Quantum Southern Copper Freeport-McMoRan 3% 3% Antofagasta Lundin (1)% KGHM Notes: 1. Lundin C1 2014 guidance for full year. KGHM net cash cost as reported in H1 2014 report. All other companies as reported net cash cost (C1) for Q1 2014. 2. Company estimate for 2014. 3. Estimated net cash cost for copper cathode equivalent sales of 110 to 130 U.S. cents per pound (in 2014 terms) in the first 10 years after the commencement of the sulphide concentrator’s operation, calculated using a long-term molybdenum price of $30,000 per tonne. 4. Estimated net cash cost for copper cathode equivalent sales of 80 to 100 U.S. cents per pound (in 2014 terms) for the first 10 years after the concentrator has been commissioned, calculated using a longterm gold price of $1,300 per ounce. 5. Broker equity research estimates. KAZ Minerals’ production growth estimate excludes the Koksay project. GROWTH PROJECTS OVERVIEW Financing secured from the China Development Bank for Bozshakol and Aktogay Bozshakol Aktogay Koksay 4.1 MT of copper 5.8 MT of copper 3.4 MT of copper1 Commissioning H2 2015 Capex $2.2 billion First production Q4 2015 (oxide) First production 2017 (sulphide) Capex $2.3billion Low-cost, long-life mines 22 Notes: 1. Estimated copper resource. At scoping phase, exploration and verification drilling to commence in H2 2014 Capex TBC following completion of pre-feasibility BOZSHAKOL – TRANSFORMATIONAL PROJECT KEY STATISTICS PRODUCTION SCHEDULE - KEY METALS Large scale open-pit processing 30 MT ore annually 150 1.2 Production life of over 40 years, with average production of 100 kt of copper cathode equivalent in first 10 years Employee numbers estimated 1,500 at full operation Close proximity to existing infrastructure Net cash cost – 80-100 USc/lb1 Total anticipated project capital cost $2.2 billion MINERAL RESOURCE2 Tonnage (MT) Cu grade (%) 1,173 0.35 23 Au grade (g/t) 0.14 Ag grade (g/t) Mo grade (%) 0.88 0.004 1.0 100 0.8 0.6 0.4 50 0.2 0.0 0 2015 2020 Copper cathode equivalent 2025 2030 Mo in concentrate Au in concentrate Mo and Au in concentrate output (kt, moz) By-products include 5,255 koz of contained gold and 57 kt of contained molybdenum Copper cathode equivalent output (kt) 4.1 MT of contained copper at a grade of 0.35% Notes: 1. Estimated net cash cost for copper cathode equivalent sales in the first 10 years after the concentrator has been commissioned (in 2014 terms), calculated using a long-term gold price of $1,300 per ounce. 2. Includes indicated and inferred material. Stated at 0.2% Cu cut-off grade. In accordance with JORC code. AKTOGAY – TRANSFORMATIONAL PROJECT KEY STATISTICS PRODUCTION SCHEDULE - KEY METALS Production life of over 50 years: ‒ Average output of 15 kt of copper cathode equivalent per annum from oxide ore (11 years) ‒ Average output of 90 kt of copper cathode equivalent per annum from supplied ore in first 10 years Employee numbers estimated 1,500 at full operation Net cash cost – 110-130 USc/lb1 Total anticipated project capital cost $2.3 billion 24 2.0 150 1.5 100 1.0 50 0.5 0 MINERAL RESOURCE2 Oxide Sulphide 2.5 0.0 2015 Tonnage (MT) Cu grade (%) Mo grade (%) 121 0.37 1,597 0.33 0.008 Mo in concentrate output (kt) 5.8 MT of contained copper 200 Cu cathode equivalent output (kt) Large scale open-pit processing on average 25 MT ore annually (sulphide ore) 2020 2025 Copper production (oxide & sulphide) 2030 Mo in concentrate Notes: 1. Estimated net cash cost for copper cathode equivalent sales of 110 to 130 U.S. cents per pound (in 2014 terms) in the first 10 years after the commencement of the sulphide concentrator’s operation, calculated using a long-term molybdenum price of $30,000 per tonne. 2. Includes measured and indicated resources. Stated at 0.2% Cu cut-off grade. In accordance with JORC code. KOKSAY – LONG TERM GROWTH KEY STATISTICS Copper resource of 3.4 MT with upside potential, average grade of 0.48% RUSSIA Bozshakol Estimated average annual production of around 85 kt of copper cathode equivalent, 55 koz of gold, 360 koz of silver and 1 kt of molybdenum in concentrate1 KAZAKHSTAN Aktogay Capex in 2014 – $5 million Exploration drilling to commence in Q4 2014 ‒ To provide further enhanced geological, geotechnical and hydrogeological data on deposit Minimal investment until Bozshakol begins production 25 Notes: 1. In the first 10 years of operations. Koksay KYRGYZSTAN Major Growth Projects CHINA
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