chapter 3 experimental setup and procedure

56
CHAPTER 3
EXPERIMENTAL SETUP AND PROCEDURE
3.1
DESCRIPTION OF THE EXPERIMENTAL SETUP
A forced convection and desiccant-integrated solar drying system
with and without reflective mirror was fabricated in this work. The system
consisted of a solar flat plate air collector, drying chamber, desiccant unit,
centrifugal blower and a reversible fan. Solid, CaCl2-based, packed bed of
solar regenerated desiccant material was stacked at the inclined roof of the
drying chamber. The details of various components, fabrication details,
desiccant preparation and the experimental procedure are discussed in this
chapter.
Figure 3.1 shows the schematic of the forced convection and
desiccant integrated solar drying system fabricated for this research work.
A forced drought 0.1 kW centrifugal blower was used to supply the ambient
air at the required flow rates. A single-pass, single-glazed conventional solar
air collector had been used for gaining useful energy from the incident solar
radiation. The solar air collector was positioned towards the south at an angle
of 30 o with the horizontal. An insulated flexible hose connected the solar air
collector and the drying chamber. The drying chamber had ten trays to hold
the products for drying.
The air heated from the solar flat plate collector was forced through
the drying trays to absorb the moisture from the product. A small opening was
provided on the eastern side of the drying chamber to take and measure the
57
instantaneous mass of the sample at regular intervals. A solid CaCl2 solar
regenerated desiccant unit had been provided at the top of the drying
chamber. Cylindrically molded, single-layered, solid desiccants were stacked
on the desiccant bed. A reversible fan was used to draw the ambient air
through the desiccant bed for its regeneration during the sunshine hours and to
circulate the air inside the drying chamber during the off- sunshine hours,
respectively.
Drying during sunshine
hours
I
9
I
Drying during off sunshine
hours
I
19
7
11
I
12
18
13
15
8
14
10
16
I
17
7
5
3
1
3
2
6 4
Figure 3.1
Schematic of the forced convection and desiccant integrated
solar drying system
1.
Blower
2. Flat plate collector 3. Drying chamber
4.
Insulation
5. Absorber plate
6. Bottom plate
7.
Transparent cover
8. Desiccant bed
9. Plywood (day mode)
10. Air inlet
11. Duct for air exit
12. Drying trays
13. Two-way fan
14. Valve
15. Plywood (night mode)
16. Perforated sheet
17. Duct
18. Horizontal mirror
19. Vertical mirror
58
Figure 3.2 Pictorial view of the experimental setup
Copper-constantan thermocouples were fixed to the temperature at different
locations in the system. The pictorial view of the experimental setup is shown
in Figure 3.2.
3.1.1
Solar flat plate air collector
Solar energy collectors are devices employed to gain useful heat
energy from the incident solar radiation. For solar energy crop drying
applications, the solar flat plate air collectors provided the desired
temperature elevations techno-economically than the more complex,
concentrating collectors. A simple solar energy collector consisted basically
of an absorbing surface usually painted black which absorbed the solar
radiation and transmitted it in the form of heat to a working fluid. Provision
59
was made to circulate the air through a duct. For forced circulation solar
drying applications, airflow through the collector was achieved by using a fan
or a blower.
Flat plate air collector of dimension 1.2 m x 2.4 m was fabricated in
this work. A 1 mm thick copper sheet painted matte black was used as an
absorber plate to absorb the incident solar radiation. The absorber plate was
placed directly behind the transparent glass cover with a layer of static air
separating it from the cover. The air to be heated flowed between the inner
surface of the absorber and the bottom plate made up of the same material.
In order to avoid the bulging of the upper rectangular absorber copper plate,
tint was provided along its length, which increased the strength as well as the
absorbing area. The collector air channel depth was 20 mm and the space
between the absorber to the transparent glass cover was 25 mm. To distribute
the flowing air uniformly throughout the collector channel, perforated sheets
were used at flow channels in the front and back plenums.
A 6 mm thick, plain window glass was used as a transparent cover
to prevent the upward heat losses parallel to the absorber surface. The cover
material prevented convective heat loss from the absorbing plate, reduced
long wave radiative heat losses and protected the absorber plate against
cooling and by occasional rainfall. The collector frame was made of locally
available thick wood and at the bottom, 19 mm plywood was provided to
support the absorber plate. A 60 mm thick, fine wooden plank was used as
insulation at the bottom of the absorber plate. Polystyrene and silicon rubber
of 20 mm thickness was used at the sides to prevent heat losses.
60
Table 3.1 Details of single-glazed, single-pass, solar flat plate air collector
Type of air collector
:
non-porous conventional type
Gross dimensions
:
2.4 m x 1.2 m x 0.2 m
Area of absorbing surface
:
2.2 m x 1.1 m
Absorber material
:
1 mm Copper sheet
Number of glazing
:
one
Thickness of glazing
:
6 mm
Glazing material
:
plain window glass
Spacing between glazing and absorber
:
25 mm
Collector tilt angle with horizontal
:
30°
Mode of air flow
:
forced air circulation parallel
to the absorber
Number of air flow channels
:
one; between absorber and
bottom plate
Air channel duct height
:
20 mm
Back insulation
:
fine wood savings of
thickness 60 mm
Side insulation
:
polystyrene and silicon
rubber of thickness 20 mm
Blower specification
:
0.1 kW, three-phase
induction motor
Air flow rate
:
upto 300 m3/h
Air duct specification
:
50 mm diameter, thermally
insulated pipe
Location of the test
:
Sathyabama Institute of
Science and Technology,
Deemed University,
Chennai, India
Longitude
:
80 o18′ E
Latitude
:
13 o04′ N
Height
:
16 m above MSL
61
3.1.2
Drying chamber
Drying chamber was constructed from wooden materials with inner
walls insulated (sometimes without additional insulation). The insulation
should be proper in order to minimize the heat losses. The size of the drying
chamber fabricated in this work was 2 m x 1.2 m x 1.0 m and had a roof with
a slope of 30o. 19 mm thick plywood was used to fabricate the drying
chamber. The chamber was insulated with 50 mm polystyrene at the bottom
and 30 mm at the sides. The exterior faces of the drying chamber were
painted to protect the plywood from deterioration. The drying trays of
dimension 1.1 m x 1.1 m were fabricated using wire mesh. The drying
chamber housed ten product shelves. Each shelf was kept on a wooden frame
fixed to the sidewalls of the drying box, which were 90 mm apart. The drying
trays were easily removable to load the products to be dried. The drying
chamber also consisted of a two- way fan attached at the exit manifold of the
desiccant bed to draw the ambient air through the desiccant bed for its
regeneration and to circulate the plenum air in the drying chamber. Numerous
holes were provided on the southern side of the drying chamber to provide
uniform flow of ambient air through the desiccant bed in the sunshine hours.
During the off-sunshine hours, these holes were closed firmly by using flat
wooden door covered with polystyrene.
The desiccant unit, which was made of perforated, mild steel tray
and painted black, was placed at the top of the drying chamber to hold the
solid desiccants. Double-glazing was provided at the slanting roof of the
drying chamber with an air gap of 50 mm to increase the total energy
collected and to reduce the net thermal loss from the desiccant bed. The space
between the bottom glass cover and the desiccant bed was 50 mm. The depth
of the desiccant bed was 75 mm. A provision was made to include 25 mm
thick, insulated plywood just above and below the desiccant bed.
62
During the daytime operation, the plywood was placed at the
bottom of the desiccant bed, so that the moist air coming from the drying
chamber would not interact with the desiccants. During the off-sunshine
hours, the plywood sheet was placed above the desiccant bed to avoid heat
losses through the top surface. Horizontal and vertical reflective mirrors of
size 1.2 m x 1.4 m were kept at the southern and northern sides of the
desiccant bed to increase the intensity of incident solar radiation to enable
faster regeneration and to increase the thermal storage capacity of the
desiccant.
Table 3.2 Details of the drying chamber
Type of drying chamber
:
Indirect type with forced
circulation
Dimensions of chamber
:
1.2 m x 1.2 m x 1 m
Number of drying trays
:
10 with an area of 1.21 m 2
Material used for construction
:
19 mm plywood
Size of reflective mirror
:
1.2 m x 1.4 m
Mode of air flow
:
Transversal air flow in the
upward direction through the
drying material
Air space between plenum chambers
:
70 mm and bottom of drying
platform
Air duct
:
Thermally insulated 50 mm
diameter pipe connecting the
air collector and the drying
chamber
63
3.2
DESICCANT PREPARATION
The solar drying process could be continued by the use of solar
thermal energy storage system during which the solar radiation was not
available or partially available. The most attractive form of solar energy
storage from the stand point of solar drying would be thermal storage, since it
would allow the energy to be stored directly as received from the collector.
The drying potential in a regenerated, solid desiccant represents one of the
most promising mechanisms of thermal storage for the purpose of drying. In
this process, the moisture removal from the drying air could be realized by
adsorption in a desiccant unit regenerated by solar energy. The heat generated
during such exothermic adsorption process was nearly equivalent to the latent
heat of vaporization of the removed moisture. The desiccant bed served as an
open adsorption–desorption cycle in which the solar energy was stored during
the desorption stage as sensible and latent heat. It was recovered later during
the adsorption stage where a relatively humid and cold air was drawn through
the adsorbent bed, and the exiting warm and dry air could be used for drying.
Desiccant drying was more advantageous when solar drying was performed at
a temperature slightly greater than the ambient temperature in order to
conserve the product quality. It is also of particular importance in the final
stage of drying when the drying process becomes very slow. However,
changing from normal solar drying during the day to desiccant drying during
the night, offered the possibility of continuous daily operation.
Based on the research work of Thoruwa et al (2000), a low cost,
solar regenerative, CaCl2 based, solid desiccant consisting of 60% bentonite,
10% CaCl2, 20% Vermiculite and 10% cement on dry mass basis was
prepared and used in this work. Care was taken to prevent the damage in the
size of the vermiculite during mixing and molding. The prepared mixture was
added with adequate water and was molded in the shape of cylinders by using
64
a uni-axial, mechanical press. Uniform pressure was applied during the mold
preparation in order to maintain uniform porosity and density. These
desiccant molds were processed in a vacuum furnace at a temperature of 50oC
for 24 h and dried at 200oC for the next 24 h. The dimensions of the desiccant
mold were 75 mm diameter and 115 mm length. The mass of each desiccant
mold was 400 g.
Thermo couple
Desiccant molds
Figure 3.3 Pictorial view of the desiccant bed
Table 3.3 Details of the desiccant unit
Solar collector glazed area
:
1.32 m 2
Number of glass
:
2
Thickness of glass
:
6 mm
Double glazing air gap
:
100 mm
Desiccant bed depth
:
75 mm
Desiccant bed porosity (volumetric)
:
0.65
Bulk density of the desiccant
:
595 kg/m3
65
3.3
INSTRUMENTATION
A calibrated solar meter was used to measure the solar radiation
intensity. A hygrometer was used to measure the relative humidity of the
ambient air. The mass flow rate of air was measured using calibrated Pitot
tube. Copper-constantan thermocouples were used to measure the
temperatures at various locations of the system. The inlet and outlet
temperatures of air in the solar collector, desiccant chamber and drying
cabinet, ambient temperature, wind speed, the amount of solar radiation and
mass of the sample tray in the drier were measured at 30 minutes interval
during the experiments. Temperature measurements at the cover plate,
absorber plate and the desiccants were made by copper-constantan
thermocouples. The thermocouples were connected to a multi-channel
temperature scanner for continuous monitoring of data. Controlling the speed
controller of the centrifugal blower varied the airflow rate. Wind speeds were
measured with a vane-type anemometer. Table 3.2 shows the details of the
instruments used in the experiments.
Table 3.4 Details of the instruments used
Quantity Units of Data
Input
Sensor Type
Parameter Measured
Electronic
balance
CopperConstantan
Thermocouple
Pitot tube
Instantaneous mass of
product
1
g
Cover plate, Absorber plate
and product Temperatures
22
°C
Mass velocity of air
1
kg/ m2.s
Solar meter
Total Solar Radiation
1
W/m 2
Anemometer
Thermohygrometer
Wind Speed
1
m/s
Relative Humidity
2
%
66
3.4
EXPERIMENTAL PROCEDURE
Drying experiments were conducted for drying the green peas and
pineapple slices under six modes: (a) forced convection solar drying;
(b) forced convection and desiccant-integrated solar drying; (c) forced
convection and desiccant-integrated solar drying with reflective mirror;
(d) forced convection and desiccant-integrated solar drying started from
12 noon; (e) drying using desiccant only from 12 noon; and (f) drying using
desiccant only after the solar radiation had fallen below 200 W/m2.
The solar radiation intensity on the collector surface was measured
using calibrated solar meter. Temperature measurements at different locations
of the solar dryer were recorded by the copper-constantan thermocouples.
A multi-channel temperature scanner with a sensitivity of ± 0.1oC was used to
scan the temperature data. All the thermocouples were calibrated using
standard thermometers. The moisture content of the 100 g sample was
measured by weighing the sample using the electronic balance with an
accuracy of ±0.001 g. The relative humidity of ambient air was measured
using thermo-hygrometer. The oven drying method with temperature fixed at
105oC determined the initial and final moisture contents of each sample.
The difference of mass before and after the drying in the oven gave
the moisture content. The equilibrium moisture content was determined by
drying the products at 60oC in a mechanical dryer until a constant mass was
achieved. The corresponding moisture content was reported as the equilibrium
moisture content, which was found to be 5% for green peas and 11% for
pineapple slices on dry basis. All the readings were recorded at an interval of
30 minutes.
67
In the forced convection solar drying experiments, the set up was
tested for air leakages at no load conditions. 20 kg of green peas/pineapple
slices with initial moisture content of 80% / 87% were dried at three different
mass velocities until the product reached its equilibrium moisture content.
A lid was connected on the eastern side of the drying chamber for loading and
unloading the drying material. The experiments were started at 8.00 a.m and
continued till the solar radiation had fallen below 200 W/m2. Also, all the
openings were closed and sealed to prevent heat transfer during the night
hours in order to avoid rewetting of the products. Drying experiments were
continued in the next day for further removal of moisture from the product.
The ambient air was drawn by the centrifugal blower and heated up
in the solar flat plate air collector. The heated air entered the drying chamber
from the bottom of the tray and was flown upward through the sample, which
absorbed the moisture from the product. Air finally exited to the atmosphere.
Experiments were conducted with mass velocities of 0.01, 0.02 and
0.03 kg/m2.s.
In the forced convection and desiccant-integrated solar drying
experiments the desiccants were prepared and processed, as mentioned in
Section 3.2. 75 kg of the molded solid desiccants capable of absorbing 30 kg
of moisture were stacked in the perforated tray. The plywood, sandwiched by
insulated material on both sides, was placed in the provision made just below
the desiccant unit.
This prevented the mixing of moist air with the desiccant material
in the drying chamber during daytime drying. The product to be dried was
loaded in the drying trays. The centrifugal blower circulated the hot air from
the flat plate air collector to the drying chamber. Controlling the speed of the
68
blower fan regulated the mass velocity. Experiments were conducted with
mass velocities of 0.01, 0.02 and 0.03 kg/m2.s.
A reversible fan was used to draw the ambient air through the
desiccant bed for its regeneration and to circulate the air inside the drying
chamber. During the nighttime drying, the insulated plywood was kept above
the desiccant bed in order to avoid the heat loss to the ambient.
The fan provided in the drying chamber circulated the plenum air at
an airflow rate of 0.035 kg/s through the desiccant bed. The moist air from the
drying chamber lost its moisture content and gained the sensible heat in the
desiccant bed. The drying experiments were continued till the product reached
its equilibrium moisture content.
In the forced convection and desiccant-integrated solar drying with
reflective mirror experiments, the reflective mirrors were provided at the top
of the desiccant bed. The amount of solar radiation available and the
temperature of the desiccant material were also measured at 30 minutes
interval.
To study the drying potential of the desiccant material, experiments
were conducted by starting the system from 12:00 noon and the time when the
solar radiation had fallen below 200 W/m2. The research methodology for the
different modes of drying experiments is shown in Figure 3.4.
69
I
Reflectors
8
Air inlet
4
Desiccant bed
5
3
7
I
Air inlet
1
6
Drying chamber
Solar flat plate air collector
2
Observation
I, G, V, Ta, Tp, Ti, To, Wo, Wt
Data reduction
hr, hp, hw, UL, F′, FR, η, DR, SR, ηp, η d,
MR, SMER
Mathematical Modeling
Results and discussion
Conclusions
Solar drying
Desiccant-Integrated Solar Drying
Desiccant-Integrated Solar Drying with reflectors
Desiccant-Integrated Solar Drying from 12:00 Noon
Desiccant Drying from 12:00Noon
Desiccant Drying
1-2-3
1-2-3-4-5-6-7
1-2-3-4-5-6-7-8
1-2-3-4-5-6-7-8
4-5-6-7
4-5-6-7
Figure 3.4 Research methodologies for the drying experiments
70
3.5
DATA REDUCTION
The means of assessing the thermal performance of solar drying
system was extremely useful for improving the system and the drying process.
Based on the experimental results, the following parameters were analyzed.
3.5.1
Solar flat plate air collector
The thermal performance of the solar flat plate air collector was
determined by passing the air at its steady state and placing the collector
outdoors under clear sunny conditions (Biondi et al 1988).
The useful heat gain by a collector is
 C p(T o  T i )
Qu  m
(3.1)
The collector efficiency is given by
 
Qu
IA c
(3.2)
Under steady-state conditions
Q u  A c FR [ I (  ) e  U L ( T o  T a )]
(3.3)
Therefore, the efficiency becomes
U

  F R  (  ) e 

L
(To  Ta ) 

I
(3.4)
71
where
()e = Effective transmittance-absorptance product for collector
= 1.02() (Duffie and Beckman 1991)
The collector heat removal factor is related to the collector
efficiency factor, F' as
FR 
 Cp
m
A cUL
 A c U LF ' 

1

exp(
)

 Cp
m

(3.5)
According to Duffie and Beckman (1991) the collector efficiency
factor for conventional, flat plate air collector could be estimated using the
formula;




UL
F '  1 

1
1 1 

hp [

]


hb
hr
1
(3.6)
The radiative heat transfer coefficients between the absorber plate
and the channel bottom plate could be calculated by using the formula:
 (Tp2  Tb2 ) (Tp  Tb )
hr 
1 1
 1
p b
(3.7)
The heat transfer coefficient inside the channel for airflow between
the absorber plate and bottom plate might be calculated with the following
empirical correlation (Hegazy 1996):
72
4
5
0.0415 L c
(
)
k  VD E  
DE
h p  h b  0.016
1

0
.
808
e


D E    

(3.8)
The correlation had the advantage of relating the airflow heat
transfer coefficients to the channel depth to length ratio.
DE
2DW

L
(D  W ) L
DE 
4 x flow area
wetted perimeter
(3.9)
(3.10)
The radiative heat transfer coefficient from glazing to sky is given
by
h rgs 
 g (Tg4  Ts4 )
(Tg  Ta )
(3.11)
Ts = 0.0522 Ta1.5
(3.12)
Overall loss coefficient UL= Ub+ Ut
(3.13)
The collector bottom and side loss coefficient
Ub 
kin  2(D  tin  t ) 
1

tin 
WL
(3.14)
An empirical equation given by Duffie and Beckman (1991) is used
in the computation of top loss coefficient Ut is given by
73




1
1 

Ut 

 c Tp  Ta
hw 
)e
( )

 Tp 1  f

1

(Tp  Ta )(Tp 2  Ta 2 )
1  f  0.133p 
(p  0.00591hw ) 1  
  1
g

(3.15)
where
3.5.2
f
=
(1+0.089 hw – 0.1166 hwp) (1+0.07866 N)
c
=
520 (1 – 0.000051 2)
e
=
0.43
hw
=
5.7 + 3.8 V
for 0   70


1  100 

Tp 

Drying Characteristics
The quantity of moisture present in the material could be expressed
either on wet or dry basis and expressed either as decimal or percentage. The
moisture content on wet basis is the mass of moisture present in the product
per unit mass of un-dried matter in the product and is expressed as
(Ekechukwu 1999)
Initial moisture content
M wb 
Wo  Wd
Wo
(3.16)
While the moisture content on the dry basis is the mass of moisture
present in the product per unit mass of dry matter in the product and
represented as
74
Initial moisture content
M db 
Wo  Wd
Wd
(3.17)
Final moisture content
Mf 
Wwet  Wd
Wd
(3.18)
For drying experiments where mass losses were recorded, the
instantaneous moisture content at any given time was computed using the
equation
 ( Modb  1) Wo 
M tdb  
 1  100 %
Wt


(3.19)
 (1  M owb ) W o 
M twb  1  
  100 %
Wt

(3.20)
The main characteristics which were generally used
for
performance estimation of any solar drying system included drying rate, dryer
thermal efficiency, pickup efficiency and specific moisture extraction rate
(Leon et al 2002). The drying rate should be proportional to the difference in
moisture content between the material to be dried and the equilibrium
moisture content. If W is the mass of the wet solid in kg (total moisture plus
dry solid ) and Ws is the mass of dry solid in kg
Mt 
W  Ws
Ws
kg total moisture
kg dry solid
(3.21)
75
For the given drying conditions, the equilibrium moisture content
“Me” kg moisture/ kg. dry solid was determined by drying the product at 60oC
in a mechanical dryer until a constant mass was achieved. Then, the free
moisture “M” in kg free moisture/kg dry solid was calculated for each value
of “Mt” as
M = Mt - Me
(3.22)
Using the data calculated from the moisture content, a plot of free
moisture content M verses time “t” in hours was made. The rate of drying
curve was obtained from the slopes of the tangent drawn to the curve, which
gave the values of dM/dt for given values of “t”.
Drying rate
dM L s ( M t  M eq )

dt
A
dt
kg moisture
m 2 .h
(3.23)
The drying process for any material was characterized by the
periods of different drying rates. The first period was the constant drying rate,
in which the surface moisture was being evaporated at a rate determined by
the temperature and humidity of the air, and its rate of circulation. The second
period was the falling rate period in which the rate of moisture removal
decreased, perhaps because of the migration of the liquid boundary into the
material with vapors being formed at the liquid boundary and moving to the
surface by diffusion. The falling rate period usually occurred in two stages
namely
76
<,,,,
1.
the first falling rate period which involved the unsaturated
surface drying, and
2.
the second falling rate period where the rate of moisture
diffusion to the surface was slow and was the determining
factor.
For agricultural products, the duration of each of these drying
regimes depended on the initial moisture content and the safe storage
moisture content. All drying had taken place within the falling rate regime if
the initial moisture content was below the critical moisture content. Both for
hygroscopic as well as non-hygroscopic materials, the nature of the drying
rate curves were similar until the unbound moisture within the material was
entirely removed. However, in hygroscopic materials, a further decrease in
drying rate occurred as some of the bound water was removed.
The pickup efficiency determined the efficiency of moisture
removal by the drying air from the product and the dryer thermal efficiency
was the ratio of the energy used to evaporate the moisture from the product to
the energy supplied to the dryer and could be expressed as (Mumba 1996)
Pickup efficiency
p 
Wo  Wt
m a At (h as  h i )
(3.24)
Dryer thermal efficiency
d 
m w h fg
Qs  Qf  Qd
(3.25)
77
Specific moisture extraction rate 
Rate of moisture removal during the drying process
Total energy input to the dryer
(3.26)
Some structural changes had taken place on drying because of the
mass loss and the most important structural variation appeared on crop were
the shrinkage ratio which could be expressed as (Midilli 2001)
Shrinkage ratio
SR 
Wt
Wo
(3.27)
Moisture ratio
MR 
3.6
M t  M eq
M o  M eq
(3.28)
MATHEMATICAL MODELING OF THIN LAYER SOLAR
DRYING CURVES
Simulation models were helpful in designing new drying systems in
improving the existing drying systems or for the control of the drying
operation. The drying kinetics of materials could be described completely
using their transport properties (thermal conductivity, thermal diffusivity,
moisture diffusivity, and interfacial heat and mass transfer coefficients)
together with those of the drying medium. In the case of food drying, the
drying constant K was used instead of the transport properties. The drying
constant combined all the transport properties and might be defined by the
thin layer equation. Thin layer equations described the drying phenomena in a
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unified way, regardless of the controlling mechanism. They were used to
estimate the drying times of several products and to generalize drying curves.
In the development of thin layer drying models for agricultural products,
generally the moisture content of the material at any time after it had been
subjected to a constant relative humidity and temperature conditions was
measured and correlated to the drying parameters (Midilli and Kucuk 2003).
Several thin layer equations were available in the literature. These equations
varied widely in nature. Many investigators had successfully used thin layer
equations to explain the drying of several agricultural products.
Thin layer drying equations contributed to the understanding of the
drying characteristics of agricultural products. Thin layer drying models had
fallen into three categories namely, theoretical, semi-theoretical and
empirical. The theoretical approach concerns either the diffusion equation or
simultaneous heat and mass transfer equations. The semi-theoretical approach
concerned approximated theoretical equations. The empirical equations were
easily applied to drying simulation as they depended on the experimental data.
Among these models, the theoretical approaches had taken into account only
the internal resistance to moisture transfer while the semi-theoretical and
empirical approaches considered only the external resistance to moisture
transfer between the product and the air.
The drying curves obtained were processed to find the most
convenient one among the 13 different mathematical models used for thin
layer drying (Yaldiz et al 2001; Lahsasni et al 2004) as shown in Table 3.5.
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Table 3.5
Mathematical models applied
to
the drying
curves
(Yaldiz et al 2001; Lahsasni et al 2004)
Model
No
Model Name
Model Expression
1
Newton
MR = exp (-Kt)
2
Page
MR = exp (-Ktn)
3
Modified Page 1
MR = exp ((-Kt) n)
4
Modified Page 2
MR= exp (-(Kt) n)
5
Henderson and Pabis
MR= a exp (-Kt)
6
Logarithmic
MR= a exp (-Kt) + c
7
Two term
MR= a exp (-K0t) + b exp(-K1t)
8
Two term exponential
MR= a exp(-Kt) + (1-a ) exp(-Kat)
9
Wang and Singh
MR = 1 + at + bt2
10
11
Approximation of
MR = a exp (-Kt) + (1-a) exp (-Kbt)
Diffusion
Modified Henderson and MR = a exp(-Kt) + b exp(-gt) + c
Pabis
exp(-ht)
12
Verma
MR = a exp (-Kt) + (1-a) exp (-gt)
13
Midilli-Kucuk
MR = a exp((-Ktn)+bt
The correlation coefficient (r) was one of the primary criteria for
selecting the best equation to define the solar drying curves of the drying
products. In addition to r, the statistical parameter reduced chi-square (χ2) was
used to determine the quality of fit. Chi-square could be calculated as:
2 

2
N ( MR exp, i - MR pre , i )
i 1
N n
(3.29)
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where MRexp,i is the experimental moisture ratio, MRpre,i is the predicted
moisture ratio, N and n are the number of observations and
constants,
respectively. Modeling the drying behavior of different agricultural products
required statistical methods of regression and correlation analysis. Linear and
non-linear regression models were important tools to find the relationship
between different variables, especially those for which no established
empirical relationship existed. The most suitable model was selected by using
non-linear regression analyses using the computer program. The constants and
coefficients of the best fitting model involving the drying variables such as
temperature, velocity and relative humidity of the drying air were determined.
The effects of these variables on the constants and coefficients of drying were
also investigated by multiple linear regression analyses.
3.6.1
Non-linear Regression
Non-linear regression was used to find a non-linear model of the
relationship between the dependent variable (Moisture ratio) and a set of
independent variables (drying time, model constants and coefficients).
Non-linear regression estimated models with arbitrary relationships between
independent and dependent variables. This was accomplished using iterative
estimation algorithms.
The non-linear model to be fitted could be represented by:
y = y(x;a)
(3.30)
The merit function minimized in performing nonlinear regression
the following:
n  y  y ( xi ; a ) 

x 2 (a)    i



i  1
i
2
(3.31)
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where σi is the measurement error or standard deviation of the ith data point.
As with linear regression, the objective is to minimize the sum of the squares
of the distances between the actual data points and the regression line.
3.6.2
Multiple Linear Regressions
Multiple regressions were used to predict the variance in interval
dependent variables, based on linear combinations of interval, dummy
independent variables. Multiple regressions could establish that a set of
independent variables explained the proportion of the variance in a dependent
variable at a significant level (through a significance test of R2), and could
establish the relative predictive importance of the independent variables.
Power terms could be added as independent variables to explore curvilinear
effects. Cross-product terms could be added as independent variables to
explore the interaction effects. The significance of difference of two R2'scould
be tested to determine if adding an independent variable to the model helped
significantly. Using hierarchical regression, one could see how most variance
in the dependent could be explained by one or a set of new independent
variables, over and above that explained by an earlier set. Of course, the
estimates (b coefficients and constant) could be used to construct a prediction
equation and generate predicted scores on a variable for further analysis.
The multiple regression equation had taken the form
y = b1x1 + b2x2 + ... + bnxn + c
(3.32)
The b's were the regression coefficients, representing the amount
the dependent variable y changed when the corresponding independent
changed 1 unit. c was the constant where the regression line intercepted the y
axis, representing the amount the dependent y would be when all the
independent variables were 0. The standardized versions of b coefficients
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were the beta weights, and the ratio of the beta coefficients was the ratio of
the relative predictive power of the independent variables. Associated with
multiple regressions was R2, multiple correlations, which was the percent of
variance in the dependent variable, explained collectively by all of the
independent variables.
Multiple regressions shared all the assumptions of correlation:
linearity of relationships, the same level of relationship throughout the range
of the independent variable, interval or near-interval data, absence of outliers,
and data whose range was not truncated. In addition, it was important that the
model being tested was correctly specified. The exclusion of important causal
variables or the inclusion of extraneous variables could change markedly the
beta weights and hence, the interpretation of the importance of the
independent variables.