w WEBER CARBURETTORS FORD CORTINA/1600GT/CAPRI 32/36 DGV 5 ! \ 32 I 31 , 30 33 63 I 56 '\::;J Orders: When placing orders. always mention reference number of required part, as well as type and number of carburetor. 0 1 2 3 4 I 4 6 I 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 2 I 1 1 J J I 4 J J I 3 3 I I I I J I J - Ref. number ,;. Key Nr. PART NAME Carburetor - cover Assy, WEBER including: Stud bolt Carbo cover screw fixing Choke shaft & lever Assy valve Choke throttle . Split pin. Choke rod Dust seal plug Dust seal plate Strainer inspection plug Strainer Assy Choke plates fixing screw Carb. cover gasket. Carbo power valve Assy . Float fixing pin Control valve retaining screw. Washer for control valve screw. Needle valve gasket Needle valve Assy . Float Assy Full power needle valve Assy . Power valve gasket needle Pump discharge blanking main jet Primary 31716.132 64955.002 64700.001 10020.222 64010.007 32610.005 t 61287.008 61070.002 52135.010 61002.018 37022.003 64525.003 41705.035 t 57804.052 52000.015 64700.007 55510.038 41535.015 1 79516.200*t 41030.019 64235.016 41530.013 t 64900.001 41120.001* FORD 711.9524.CA 2725E.9A659.A E802028.S8 711F.9546.AA 2725E.9545.B 260oo0.ES 711F.9A599.AA 692F.9D621.AA 2725E.9B687.A 2725E.9A540.A 2735E:Sl541.A 2725E.9A767.A 71HF.9519.AA 701F.9H547.AA 2725E.9558.A 111643.ES8 E630170.S82 116E.9B539 71HF.9564.BA 71HF.9555.BA 692F.9M597.AA 692F.9M598-AA 2725E.9l544.A 116E.9533.A Key Nr. 24-A 25 26 27 28 28 29 29 30 31 32 33 34 35 36 37 38 38-A 39 40 41 42 43 44 Ref. number >- PART NAME 0 1 4 4 I I I 1 I I 4 I J I 4 I I I I 2 2 J J J J WEBER main jet Secondary bush Shafl retaining Bush retaining spring throttle valve Secondary Secondary shaft Secondary shaft Assy oversize Primary shaft Primary shaft Assy oversize Primary Throttle throttle plates valve fixing Shaft relurn spring. Spacer Accel. pump cover screw Assy Pump cover fixing screw Accel. pump diaphragm Assy Pump loading spring Primary idle jet. Secondary idle jet Gasket for idling jet Idling jet holder. Choke control lever - lever - Screw Spring for securing choke . holder Assy, wire lever including 73801. * 12750.085 47600.027 64005.034 10015.492 10016.477 10015.493 I 10016.476 64005.090 64520.023 47610.079 12765.047 32486.037 64700.006 47407.048 t 47600.092 74403. * 74403. * 41565.002 t 52570.006 45202.064 45202.065 64615.004 47610.058 FORD 116E.9533.C 71HF.9B508.AA 71HF.9P648.AA 692F.9A598.AA 71HF.9582.AA 711fF.9582.BA 2724E.9585.A 2725E.9E519.A 71HF.9B848.AA 71HF.9B508.BA 71HF.9508.AA E802029.S8 71HF.9B559.AA 71HF.9D598.AA 116E.9596.C 2724E.9596.A E834035.S 71HF.9K509.AA 711 F.9E523.AA 711F.9D541.AA 113026.ES 711F.9C513.AA Ref. number Nr. Key I WEBER i- 12775.010 711F-9B508-AA 66 1 Lock washer 64700.012 22OOQO.ES8 67 1 Loose 64700.012 22OOOO-ES8 68 I Secondary 12775.010 711 F-.9B508-AA 69 I Spring washer Washer for loose Bushing I Choke lever 47 I Square 48 I 49 1 lever fixing screw. lever Bushing for square Fast idle control square lever 50 1 Split 51 1 Spring for square 52 1 Primary 53 I Spring 54 1 55 1 Secondary throttle adjusting Fast idling control rod 56 I Idle Assy . pin. throttle lever adjusting for throttle screw. adjusting screw. screw. screw adjusting 57 I Spring for idle adjusting screw 58 1 Primary throttle lever control 59 2 Washer 60 61 62 63 64 I 1 I 1 1 Fast idling loose lever Washer-wave 65 I for loose lever Bushing for loose lever. Throttle valve control lever Spring for loose lever. Throttle shaft lixing nut. 45096.025 711 F-9755-AA WEBER - lever I fixing PART NAME 0 screw 45 46 for choke FORD Ref. number >- Key Nr. PART NAME 0 lever 70 1 32610.005 t 260oo0.ES 71 1 47610.033 711F-9C513-BA 72 I Secondary Carburetor 64625.017 71HF.9B538-AA 73 I Sheat 47600.007 116E-9578-B 74 I 64595.005 7IHF-9P651-AA 75 I - 61280.086 71IF-9598.AA 76 1 - 64750.025 t 7IHF.9541.AA 77 I Sheat Assy shaft fixing nut. lever throttle lever control Assy. including: Sheat support. 114477-ES8 55525.001 E630171-S71 55510.046 112514.ES8 45032.124 7IHF-9L548.BA support 58702.024 71IF-9791-AA 58700.028 711F-9796-AA 52145.001 71IF-9792.AA screw 64615.007 E800144.S72 fixing screw tube 64700.012 securing plate plate 116E.9578.B 78 I Primary emulsioning 711F.9L548.AA 78.A I Secondary emulsioning air corrector 61440.216. 61440. 61440. tube 55510.061 250001-ES8 79 I Primary 45067_024 55530.002 12775.006 45136.029 47605.010 711F-9l583-AA 112513-ES 2724E-9B508-A 79.A 80 81 82 83 1 2 I I 2 Secondary air corrector jet. Pump jet gasket Accel. pump jet. Pump delivery valve Assy Auxiliary Venturi 34715.014 114212.ES8 . 7IHF.9A794.AA 34705.001 fixing Sheat Sheat 47600.007 t 2724E-9B848-B 113431.ES 45069.011 NOT SUPPLlEI: 45046.020 2735E-9583.B 55520.002 body support FORD - jet 22000-ES8 .. . 7IHF-9P653.AA 2724E-9971.B . 71 HF.9A574-AA . 701 F.9902.AA NOT SUPPLIED Gasket kit . . . 92.0107.05 Tune up kit. . . . . . . . . . 92.1136.05 92.2166.05 Master repair kil ....... Calibrated parts t Parts supplied in Service Kit No. 93.0107.05 SETTING Ref. number Key Nr. PART NAME Oty. FORD WEBER 83 83 24 24-A 79 79.A 78 78-A 38 38-A 81 19 Messrs. 71111.350 71111.350 73801.140 73801.135 77201.165 77201.160 61440.216 61440.211 74403.055 Secondary air corrector jet Primary emulsioning tube Secondary emulsionin9 tube. Primary Idling jet. Secondary idling jet Pump jel . Needle valve Positive opening Float level E. WEBER do not answer for eventual 74403.050 76226.050 79516.200 of primary working (U) Setting in mm. 26 27 Primary choke. Secondary choke Primary auxiliary Venturi Secondary auxi liary Venturi Primary main jet. Secondary main jet Primary air corrector jet throttle anomalies with starter due to arbitrary 3,5 3,5 116E.9533-A 116E-9533-C 691F-9K511-DA 2737E-9K511.A 7IHF-9P653.AA 2724E-9971-B 2737E-9596-A 116E-9596-C 71HF-9A574.AA 7IHF.9564-BA connected modifications introduced into 1,40 1,35 1,65 1,60 F50 F6 0,55 0,50 0,50 2,00 0,80+0,90 41 (00) the above setting. DIRECTIONS FOR LEVELLING THE FLOAT It's essential that the following directions be complied with in order to obtain correct levelling of the float: Make sure that the weight of the float (G) is the correct one (gr. 16) that float can freely slide on the axis and doesn't show any pit. Make sure that needle valve (V) is tightly screwed in its housing and that pin ball (Sf) of the dampening device, incorporated in the needle (S), is not jammed. Keep the carburetor cover (C) in vertical position as indicated in the figure, since the weight of the float (G) could lower the pin ball (Sf) fitted on the needle (S). With carburetor cover (C) in vertical position and float clip (Le) in light contact with the pin ball (Sf) on the needle (S), the distance of float (G) from upper surface of carburetor cover (C) must measure mm. 41 (Weber gauge 9620.175,3317). After the levelling has been done, check that the stroke of float (G) is 10 mm. If necessary adjust the position of the lug (A). Check that return hook (R) of the needle (S) allows jt free movement In its seat. Should the float (G) not be correctly placed, modify the position of the float tab (L) until the required point is raached, taking care that float clip (Le) does not have any Indentations on the contact surface which might affect the free movement of the needle itself. Fit up the carburetor cover making sure that float can move without any hindrance or friction. . . . . . 41 51 .. NOTE. cessary replace screwed The operations of levelling the float must be carried out whenever it is neto replace float or fuel inlet needle valve: in this last case it is advisable to also the sealing gasket, making sure that the new needle valve is tightly in its housing. WEBER CARBURETTORS CONCESSIONAIRES (U.K,) LTD. Dolphin Road, Sunbury, Middlesex Telephone: Sunbury (09327)88805 Telex: 928636 : 691F-9K511-DA 2737E-9K511-A 116E-9926 . 77201. 77201. 41530.012t 76226. 64290.017t 71111. . I
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